Skid-Steer Loader L-778

Transcription

1 X X Skid-Steer Loader L-778 SERVICE PARTS CATALOG X PARTS X /01

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3 GENERAL INFORMATION 1. Whenever the terms left and right are used, it should be understood to mean from a position facing in direction of travel. 2. Throughout this manual you find common hardware not illustrated, but listed in the description column. The service part immediately preceding a hardware listing is the part using these particular items for mounting purposes. This hardware is not included with the service part or assembly when ordered as a replacement. 3. New Holland North America, Inc. is continually striving to improve its products. We must, therefore, reserve the right to make improvements or changes when it becomes practical and possible to do so, without incurring any obligation to make changes or additions to the equipment sold previously. ALWAYS USE GENUINE NEW HOLLAND PARTS NEW HOLLAND NORTH AMERICA, INC., 500 DILLER AVENUE, NEW HOLLAND, PA 17557

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5 TABLE OF CONTENTS 001 MAIN FRAME, ENGINE SHROUDING GROUP 002 SEAT ASSEMBLY AND SUPPORT GROUP 003 WHEELS, SPINDLES, DRIVE GEARS AND DRIVE GROUP 004 SUPPLEMENTARY OIL RESERVOIR 005 BOOM ASSEMBLY 006 BOOM ASSEMBLY, HYDRAULIC CYLINDER, BUCKET CONTROL 007 BOOM ASSEMBLY, HYDRAULIC CYLINDER, BOOM CONTROL 008 BOOM LOCK GROUP 009 PARKING BRAKE GROUP 010 DRIVE CONTROL GROUP 011 CONTROL PEDAL GROUP 012 GEARBOX & TRANSMISSION 013 DOUBLE GEAR PUMP, CESSNA # HYDROSTATIC TRANSMISSION GROUP, CESSNA PUMP ASSEMBLY 015 HYDROSTATIC TRANSMISSION GROUP, CESSNA BACKPLATE ASSEMBLY 016 HYDROSTATIC TRANSMISSION GROUP, CESSNA MOTOR ASSEMBLY 017 HYDRUALIC SCHEMATIC, CYLINDER, CONTROL VALVE & PUMP HYDRAULICS 018 HYDRUALIC SCHEMATIC, COOLER, FILTER, RESERVOIR, TRANSMISSION 019 OPTIONAL CYLINDER RELIEF KIT 020 CONTROL VALVE 020A BOOM LOCK VALVE KIT, ATTACHMENTS & OPTIONAL EQUIPMENT 021 ELECTRICAL SCHEMATICS 022 ELECTRICAL GROUP, SCHEMATICS OPTIONAL EQUIPMENT, FOR LIGHTS, WIPER AND HORN 023 ELECTRICAL GROUP, INSTRUMENT PANEL ASSEMBLY 024 ENGINE, GAS & DIESEL 025 ENGINE GROUP, THROTTLE CONTROL ASSEMBLY, GAS 026 ENGINE GROUP, THROTTLE CONTROL ASSEMBLY, DIESEL 027 FUEL TANK ASSEMBLIES AND SUPPORT GROUP, GAS AND DIESEL 028 ENGINE GROUP, BATTERY SUPPORT ASSEMBLY, GAS AND DIESEL 029 PTO DRIVE SHAFT 030 BATTERY HEATER KIT, #205726, OPTIONAL EQUIPMENT 031 BUCKET BUNDLES, OPTIONAL EQUIPMENT 032 UTILITY FORK, OPTIONAL EQUIPMENT 033 DIRT TOOTH, OPTIONAL EQUIPMENT 034 SPILL GUARD, OPTIONAL EQUIPMENT 035 BELLY PAN, OPTIONAL EQUIPMENT 036 PALLET FORK, OPTIONAL EQUIPMENT 037 ALTERNATOR, TOTALLY ENCLOSED, OPTIONAL EQUIPMENT 038 UTILITY FORK GRAPPLE CYLINDER, OPTIONAL EQUIPMENT 039 STARTING FLUID KIT, OPTIONAL EQUIPMENT 040 FRONT BLADE, OPTIONAL EQUIPMENT 041 UTILITY FORK GRAPPLE 042 WIPER BUNDLE, OPTIONAL EQUIPMENT 043 RELIEF VALVE ASSEMBLY, OPTIONAL EQUIPMENT 044 CAB ENCLOSURE, OPTIONAL EQUIPMENT 045 HIGH LIFT PALLET FORK BUNDLE, # HYDRAULIC CYLINDER, BUCKET CONTROL 047 HYDRAULIC CYLINDER, BOOM CYLINDER 048 SELF LEVEL KIT, #202694, OPTIONAL EQUIPMENT 049 HYDRAULIC CYLINDER ASSEMBLY, OPTIONAL EQUIPMENT

6 TABLE OF CONTENTS 050 AUXILIARY HYDRAULIC KIT, OPTIONAL EQUIPMENT 051 AUXILIARY VALVE KIT, OPTIONAL EQUIPMENT 052 CONTROL VALVE, OPTIONAL EQUIPMENT 053 HYDRAULIC MOTOR KIT, OPTIONAL EQUIPMENT 054 BOOM HYDRAULICS KIT, OPTIONAL EQUIPMENT SPEED AUXILIARY HYDRAULIC KIT, OPTIONAL EQUIPMENT 056 HYDRAULIC MOTOR ASSEMBLY, OPTIONAL EQUIPMENT 057 AUGER AND TRENCHER DRIVE GROUP 058 CONTROL GROUP 059 BOOM KIT, TRENCHER ATTACHMENT, 2-1/2 AND 3-1/2 FT. 060 BOOM KIT, TRENCHER ATTACHMENT, 4-1/2 AND 5-1/2 FT. 061 CRUMBER ATTACHMENT 062 CRUMBER BLADE BUNDLE 063 CRUMBER SUPPORT KIT 064 AUGER EXTENSION 065 DIGGING WIDTH KIT, OPTIONAL EQUIPMENT 066 BACKHOE MOUNTING KIT 067 MAIN FRAME, DIPPER STICK, BOOM AND BUCKET GROUP 068 HYDRAULIC GROUP, USED ON AND BSN HYDRAULICS, ASN BOOM, CROWN, BUCKET CYLINDER, USED ON AND BETWEEN S/N & S/N BOOM, CROWN AND BUCKET CYLINDER, USED ON AND BETWEEN S/N & S/N BOOM, CROWN AND BUCKET CYLINDER, USED ON AND ASN , & S/N BOOM, CROWN AND BUCKET CYLINDER, D-100 BACKHOE ATTACHMENT 074 CONTROL VALVE AND SWING CYLINDER 075 BACKHOE MOUNTING 076 MAIN FRAME, MAST AND STABILIZER GROUP 077 BOOM, DIPPER STICK AND BUCKET GROUP 078 HYDRAULIC GROUP 079 HYDRAULIC STABILIZER AND SWING GROUP 080 CONTROL VALVE ASSEMBLY 081 BUCKET CYLINDER ASSEMBLY 082 SWING CYLINDER ASSEMBLY 083 HYDRAULIC SWING CYLINDER ASSEMBLY 084 HYDRAULIC STABILIZER CYLINDER ASSEMBLY 085 BOOM, CROWD CYLINDER ASSEMBLY 086 BOOM, CROWN CYLINDER, USED ON AND BSN BOOM,CROWN CYLINDER, USED ON AND ASN HYDRAULIC BOOM AND CROWN CYLINDER ASSEMBLY 089 BACKHOE MOUNTING 090 BOOM, DIPPER STICK AND BUCKET GROUP 091 BOOM, BUCKET & CROWD HYDRAULICS 092 STABILIZER AND SWING HYDRAULIC GROUP 093 MAIN FRAME, MAST AND STABILIZER GROUP 094 BUCKET CYLINDER ASSEMBLY 095 SWING CYLINDER ASSEMBLY 096 STABILIZER CYLINDER ASSEMBLY 097 BOOM, CROWN CYLINDER ASSEMBLY, LB HYDRAULIC VALVE ASSEMBLY, LB-11

7 TABLE OF CONTENTS 099 ENGINE ASSEMBLY, INTERNAL, GAS AND DIESEL 100 VALVES AND VALVE OPERATING MECHANISM, GAS AND DIESEL 101 ENGINE ASSEMBLY, EXTERNAL, GAS AND DIESEL 102 MANIFOLDS, 192 DIESEL 103 DIESEL FUEL SYSTEM 104 IGNITION SYSTEM, GAS ENGINES 105 MANIFOLD AND FUEL SYSTEM, GAS ENGINES 106 COOLING SYSTEM 107 STARTER ASSEMBLY Spare Parts 108 INITIAL PARTS STOCK

8 METRIC AND INCH HARDWARE

9 CONVERSION CHART

10 001 p1 11/01 MAIN FRAME, ENGINE SHROUDING GROUP

11 001 p1 11/01 MAIN FRAME, ENGINE SHROUDING GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION Frame Weld Assy., Main 1A Filter, fits on modified 1-1/4" coupling welded to reservoir Filter, threaded into 2" fitting on reservoir Top Weld Assy Strip, Sealing, 1/8" x 1" x 30"(3.18mm x 25.4mm x 762mm) Handle Weld Assy Screw, Truss Hd, 3/8"-16 x 1" Washer, 3/8" Nut, Lock, GC, 3/8" Spring Screen Weld Assy., Side Bolt, Carriage, G5, 1/4"-20 x 3/4" Screw, Cap, HH, G5, 1/4"-20 x 3/4" Washer, SAE, 1/4" Nut, G5, 1/4" Washer, Lock, 1/4" Screen, Used w/ref. 30 and Screen Weld Assy., Front Screw, Cap, HH, G5, 1/4"-20 x 3/4" Washer, SAE, 1/4" Washer, Lock, 1/4" Nut, G5, 1/4" Cover, Safety Plate Weld Assy., Seat Clip, Snap Screw, Self-Tapping, Round Hd., #10 x 3/8" Cover Screw, Cap, HH, G5, 1/4"-20 x 3/4" Washer, 1/4" Washer, Lock, 1/4" Baffle Bolt, Carriage, G5, 5/16"-18 x 3/4" (1) Used on & BSN (2) Used on & ASN L778

12 001 p2 11/01 MAIN FRAME, ENGINE SHROUDING GROUP

13 001 p2 11/01 MAIN FRAME, ENGINE SHROUDING GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION Washer, Lock, 5/16" Nut, G5, 5/16" Strip Strip, Wear Screw, Self-Tapping, Flat Hd., 1/4"-20 x 1-1/2" Shroud Weld Assy., Engine Screw, Cap, HH, G5, 1/4"-28 x 3/4" Washer, 1/4" Washer, Lock, 1/4" Nut, Speed, 1/4" Sheet, Side, L.H Bolt, Carriage, G5, 1/4"-20 x 3/4" Bolt, Carriage, G5, 5/16"-18 x 3/4" Washer, 1/4" Washer, 5/16" Washer, Lock, 1/4" Washer, Lock, 5/16" Nut, G5, 1/4" Nut, G5, 5/16" Sheet, Side, R.H Bolt, Carriage, G5, 1/4"-20 x 3/4" Bolt, Carriage, G5, 5/16"-18 x 3/4" Washer, 1/4" Washer, 5/16" Washer, Lock, 1/4" Washer, Lock, 5/16" Nut, G5, 1/4" Nut, G5, 5/16" Bracket Bolt, Carriage, G5, 5/16"-18 x 3/4" Washer, 5/16" Washer, Lock, 5/16" Nut, G5, 5/16" Hood Weld Assy., Gas Engine Hood Weld Assy., Diesel Engine Screw, Cap, HH, G5, 5/16"-18 x 1" L778

14 001 p3 11/01 MAIN FRAME, ENGINE SHROUDING GROUP

15 001 p3 11/01 MAIN FRAME, ENGINE SHROUDING GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION Washer, 5/16" Washer, Lock, 5/16" Nut, G5, 5/16" Hood Clamp Screw, Truss Hd, #10-24 x 1/2" Washer, Lock, # Nut, # Shield Weld Assy Screw, Cap, HH, G5, 1/2"-13 x 1-1/2" Washer, 1/2" Washer, Lock, 1/2" Washer, 33/64" ID x 1" OD x.135" Thick Support Assy., Hood Screw, Cap, HH, G5, 3/8"-16 x 1" Washer, 3/8" Washer, Lock, 3/8" Door, Rear Washer, 3/8" Nut, Wing, 3/8" Bracket Screw, Cap, HH, G5, 5/16"-18 x 1" Washer, 5/16" Washer, Lock, 5/16" Nut, G5, 5/16" Bracket, Socket Bolt, Carriage, G5, 5/16"-18 x 3/4" Washer, Lock, 5/16" Nut, G5, 5/16" Bracket, Mounting, SMV Screw, Truss Hd, G2, #10-24 x 5/8" Washer, Lock, # Nut, # Backing, Metal, SMV, w/decal Decal, SMV L778

16 001 p4 11/01 MAIN FRAME, ENGINE SHROUDING GROUP

17 001 p4 11/01 MAIN FRAME, ENGINE SHROUDING GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION AR Molding, Glass Setting, 18 Ft. Length (5486mm), Cut to Length, Not Shown AR Strip, Filler, 18 Ft. Length (5486mm), Not Shown Cover Screw, Cap, HS, Button Hd, 5/16"-18 x 3/4" Screw, HWH, 5/16"-18 x 3/4" Washer, Sealing AR Gasket AR Kit, Decals (1) Used on & ASN L778

18 002 p1 10/01 SEAT ASSEMBLY AND SUPPORT GROUP

19 002 p1 10/01 SEAT ASSEMBLY AND SUPPORT GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION Seat Screw, Cap, HH, G5, 5/16"-18 x 1/2" Belt Assy., Seat, w/hardware Belt Assy., Seat, w/hardware, Special 3" Lap, Service Parts Only Washer, Lock, 7/16" Nut, G5, 7/16" Angle, Seat, R.H Bolt, Carriage, G5, 5/16"-18 x 1" Washer, Lock, 5/16" Nut, G5, 5/16" Angle, Seat, L.H Angle, Seat, L.H Bolt, Carriage, G5, 5/16"-18 x 1" Washer, Lock, 5/16" Nut, G5, 5/16" Plate Weld Assy., Seat Guide Weld Assy., Seat Pin Support Rod Washer, 3/8" Pin, Split, Cotter, 1/8" x 3/4" (1) Used on & BSN (2) Used on & ASN L778

20 003 p1 11/01 WHEELS, SPINDLES, DRIVE GEARS AND DRIVE GROUP

21 003 p1 11/01 WHEELS, SPINDLES, DRIVE GEARS AND DRIVE GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION Spindle Screw, Cap, HH, G5, 3/4"-10 x 1-3/4" Washer, Lock, 3/4" Nut, G5, 3/4"-10 PL AR Compound, Retaining, Loctite, # Bearing, Cone, Tapered Roller Bearing, Cup, 3-13/16" OD Sprocket, 45T Screw, Cap, HH, G8, 1/2"-13 x 1-3/4" Washer, 33/64" ID x 1" OD x.135" Thick PL AR Compound Retaining, Loctite, # , Gasket Retainer, Oil Seal Screw, Cap, Flg Hd, USR, 5/16"-18 x 1/2" Seal, Oil Hub Bearing, Cup, Tapered Roller Bearing, Cone, Tapered Roller Washer, Special Nut, Slotted, G2, 7/8" Pin, Split (Cotter), 1/8" x 1-3/4" Cap, Hub Wheel, For 7.00 x 15 and 7.50 x 15 Tire Wheel, For 10 x Tire Wheel, For 31 x 15.5, 15 Tire Wheel, For 6.50 x 16 x 5.50 Solid Tire Tube, For 7.50 x 15 Tire, Tractor Implement Type, Tires and Tubes Should be Procured Locally Tube, For 10 x Tire, Tractor Implement Type, Tires and Tubes Should be Procured Locally {224472} 4 Tube, For 7.00 x 15 Tire, Tractor Implement Type, Tires and Tubes Should be Procured Locally Tube, For 31 x 15.50, 15 Tire, Tractor Implement Type (1) Used on & BSN (2) These Tires & Tubes should be purchased locally. L778

22 003 p2 11/01 WHEELS, SPINDLES, DRIVE GEARS AND DRIVE GROUP

23 003 p2 11/01 WHEELS, SPINDLES, DRIVE GEARS AND DRIVE GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION 17 {213539} 4 Tire, 6 Ply, Straight Lug, Special Service, 7.50 x 15, Tires and Tubes Should be Procured Locally DS 4 Tire, 6 Ply, Tube Type, Sure Grip Lug, 10 x 16.50, Tires and Tubes Should be Procured Locally {224473} 4 Tire, 6 Ply, Tube Type, Chevron Tread, Steel Cap, 7.00 x 15, Tires and Tubes Should be Procured Locally Tire, 8 Ply, Tube Type, Super Terra Grip, 31 x 15.50, Tire, Bead Width, Solid Rubber, 6.00 x 16 x Tire, Bead Width, Solid Rubber, 6.50 x 16 x Bolt, Wheel, 9/16"-18 x 1-1/8" Plug, Breather, 3/4" Adjuster, Chain Nut, G5, 5/8" Gasket, Replaces P/N Support Bolt, Carriage, Short Neck, G5, 5/8"-11 x 1-3/4" Washer, Special, 5/8" Washer, Lock, 5/8" Nut, G5, 5/8"-11 PL AR Sealant, Adhesive Mount Weld Assy., Idler Screw, Cap, HH, G5, 5/16"-18 x 3/4" Washer, Lock, 5/16" Shaft, Idler Washer, Thrust, Hardened, 1-1/4" Bearing, Needle Sprocket Weld Assy., Idler, 10T Chain Assy., Drive, RC # Pitches AR Link, Roller, Roller, RC AR Link, Connecting, Roller, RC 80, Cotter Style Gasket Gasket Plate, L.H. (1) When using sold tires use: Washer, Cap Scrwe, HH, 9/16" x 1-7/8" L778

24 003 p3 11/01 WHEELS, SPINDLES, DRIVE GEARS AND DRIVE GROUP

25 003 p3 11/01 WHEELS, SPINDLES, DRIVE GEARS AND DRIVE GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION Plate, R.H Bolt, Carriage, G5, 3/8"-16 x 1" Bolt, Carriage, G5, 3/8"-16 x 1-1/4" Washer, Lock, External Tooth, 3/8" Nut, G5, 3/8" Spindle Bolt, Carriage, G5, 1/2"-13 x 2" Washer, Lock, 1/2" Nut, G5, 1/2" Bearing, Cone, Tapered, Roller Bearing, Cup Gear and Sprocket, Replaces P/N , Includes P/N and P/N Cup, Bearing, Tapered Roller, 1-7/8" OD Bearing, Cone, Tapered Roller Washer, SAE, 3/4" Nut, Slotted, G2, 3/4" Pin, Split (Cotter), 1/8" x 1-1/2" 41 2, Gasket Plate, Cover, L.H Plate, Cover, R.H., Not Shown Screw, Cap, Flg Hd, USR, 5/16"-18 x 1/2" Plug, Pipe, 1/8" Guide, Chain Screw, Cap, HH, G5, 1/2"-13 x 3-1/4" Washer, Lock, 1/2" Nut, G5, 1/2" Plug, Magnetic, 3/4"-14 (1) When replacing old gear P/N With P/N , a new pinion P/N must also be ordered. P/N is identified by a 5-1/2"(139.7mm) Dia. Groove on face of gear. Refer to Fig. 12 (2) Used on & BSN (3) On later model Loaders, Dow Corning Silastic 732, Silicone Rubber Adhesive Sealant, is used on place of gasket. New Holland P/N L778

26 004 p1 11/00 SUPPLEMENTARY OIL RESERVOIR

27 004 p1 11/00 SUPPLEMENTARY OIL RESERVOIR REF FN PART NUMBER YR/SN QTY DESCRIPTION Tank Weld Assy., Includes Ref. 2 and Gauge, Oil Cap and Chain Weld Assy., Includes Ref Washer Hose, 1-1/4" I.D. x 5-3/4"(146mm) Lg., Replaces P/N Clamp, Hose, # Valve Assy., Relief, Includes Ref. 8 8 E7NN6714FA 1 Cartridge, Filter L778

28 BOOM ASSEMBLY 005 p1 10/01

29 005 p1 10/01 BOOM ASSEMBLY REF FN PART NUMBER YR/SN QTY DESCRIPTION Link Weld Assy., Lower, Replaces P/N Screw, Set, Sq Hd, Cup Pt, 1/4"-28 x 1/4" Pin Screw, Cap, HH, G8, 3/8"-16 x 2-3/4" Washer, Lock, 3/8" Nut, G5, 3/8" Nipple, Lube, Straight, 1/4" Pin Weld Assy Screw, Cap, HH, G5, 3/8"-16 x 1" Washer, 3/8" Washer, Lock, 3/8" Nipple, Lube, Straight, 1/4" Spacer Frame Weld Assy., Includes Ref. 6 and Bushing, Rear Bushing, Front Washer, Special Link Weld Assy., Top, Includes (4) Ref Nipple, Lube, Straight, 1/4" Bushing Tube Weld Assy Rod Weld Assy Washer, Plain, 5/8" Nut, Slotted, G2, 5/8" Pin, Split (Cotter), 1/8" x 1-1/2" Pin Screw, Cap, HH, G5, 5/16"-18 x 2-1/4" Nut, G5, 5/16" Nut, Jam, G2, 5/16" Nipple, Lube, Straight, 1/4" Cap Weld Assy., Front Screw, Cap, HH, G5, 3/8"-16 x 1" Washer, 3/8" Washer, Lock, 3/8" Cap Weld Assy., Replaces P/N Screw, Cap, HH, G5, 3/8"-16 x 1" L778

30 BOOM ASSEMBLY 005 p2 10/01

31 005 p2 10/01 BOOM ASSEMBLY REF FN PART NUMBER YR/SN QTY DESCRIPTION Washer, 3/8" Washer, Lock, 3/8" Cylinder Assy., Hydraulic, Refer to Fig. 7, Replaces P/N Pin Weld Assy Screw, Cap, HH, G5, 3/8"-16 x 1" Washer, 3/8" Washer, Lock, 3/8" Nipple, Lube, Straight, 1/4" Pin Weld Assy Screw, Cap, HH, G5, 3/8"-16 x 1-1/4" Washer, 3/8" Washer, Lock, 3/8" Nut, G5, 3/8" Mount Weld Assy., Replaces P/N Cylinder Assy., Hydraulic, Refer to Fig. 6, Replaces P/N Nipple, Lube, Straight, 1/4" Pin Weld Assy., Cylinder Screw, Cap, HH, G5, 3/8"-16 x 1-1/2" Washer, 3/8" Washer, Lock, 3/8" Nut, G5, 3/8" Stud Weld Assy., Pivot End, Rod Ring, Snap, Ext, 1.000" Pin, Clevis, 5/8" x 1-23/32" Bushing Washer, 3/4" Pin, Split (Cotter), 1/8" x 1" 27 NSS 2 Handle Weld Assy. 27A Handle Weld Assy Spring (1) New Style Mount Plate, P/N , Also Requires (2) P/N , P/N & P/N when replacing Old Style P/N (2) When Replacing P/N W/New Style Handle P/N , P/N's & are also required. L778

32 BOOM ASSEMBLY 005 p3 10/01

33 005 p3 10/01 BOOM ASSEMBLY REF FN PART NUMBER YR/SN QTY DESCRIPTION Spring Pin, Cotter, Hair Washer, 1-1/8" Pin Screw, Cap, HH, G5, 3/8"-16 x 2-3/4" Washer, Lock, 3/8" Nut, G5, 3/8" Nipple, Lube, Straight, 1/4"-28 L778

34 006 p1 06/01 BOOM ASSEMBLY, HYDRAULIC CYLINDER, BUCKET CONTROL

35 006 p1 06/01 BOOM ASSEMBLY, HYDRAULIC CYLINDER, BUCKET CONTROL REF FN PART NUMBER YR/SN QTY DESCRIPTION AR Cylinder Assy., Hydraulic 1 NSS 1 Barrel Assembly Rod Assy., Piston Nut, Lock, GC, 3/4" Piston 5 NSS 1 Ring, Wear 6 NSS 1 Seal 7 NSS 1 O-Ring 8 NSS 1 Washer, Back-Up Head, Cylinder 10 NSS 1 Ring, Retaining 11 NSS 1 Seal 12 NSS 1 Seal, Wiper Nut, Bearing, 2"-16, 4 Notches Nipple, Lube, Straight, 1/4" AR Kit, Seal Repair, Includes Ref. 5 thru 8 and 10 thru 12 Cylinder on prior models required a 7/8" nut for the rod. They require the seal kit. L778

36 007 p1 09/01 BOOM ASSEMBLY, HYDRAULIC CYLINDER, BOOM CONTROL

37 007 p1 09/01 BOOM ASSEMBLY, HYDRAULIC CYLINDER, BOOM CONTROL REF FN PART NUMBER YR/SN QTY DESCRIPTION 1, AR Cylinder Assy., Hydraulic 1 NSS 1 Barrel Assembly Rod, Piston Nipple, Lube, Straight, 1/4" Cylinder Assy., Hydraulic Ferrule Nut, 3/4" Rigid, Connector, Male, 3/4" SAE to 3/4" SAE, Includes Ref O-Ring, 90 Duro,.644" ID x.087" Thk Nut, Lock, GC, 3/4"-16 8 NSS 1 Ring, Wear 9 NSS 1 Seal Piston 11 NSS 1 O-Ring 12 NSS 1 Washer, Back-Up Head, Cylinder 14 NSS 1 Seal 15 NSS 1 Ring, Retaining 16 NSS 1 Seal, Oil Nut, Bearing, 1-7/8" AR Kit, Seal, Repair, Includes Ref. 8, 9, 11, 12, 14, 15, and 16 (1) Nut threaded onto head to tighten against snap ring (2) For cylinder with head threaded into barrel, refer to figure 047 L778

38 008 p1 11/01 BOOM LOCK GROUP

39 008 p1 11/01 BOOM LOCK GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION Pin Weld Assy Pin, Weld Assy Pivot, Replaces P/N Bolt, Carriage, 1/2" x 2-1/4" Washer, 1/2" Washer, Lock, 1/2" Nut, G5, 1/2" Bushing, Use w/weldment Only Clevis, Adjustable, 5/16" Nut, Jam, G2, 5/16" Rod 5A Link Screw, Cap, HH, G5, 5/16"-18 x 1" Nut, Lock, GC, 5/16" Pin, Clevis, 5/16" x 9/16" Pin, Split (Cotter), 3/32" x 3/4" Rod 7A Rod Nut, Push, 5/16" Crank, Bell, Replaces P/N Bolt, Carriage, G5, 1/2"-13 x 2-1/4" Washer, 1/2" Washer, Lock, 1/2" Nut, G5, 1/2" End, Yoke Nut, Jam, G2, 3/8" Rod 11A Rod, Replaces Ref Joint Assy., Ball Washer, Lock, 3/8" Nut, G5, 3/8" Nut, Jam, G2, 3/8" Pin, Clevis, 3/8" x 1-1/16" Pin, Split (Cotter), 3/32" x 3/4" (1) Used on & BSN (2) Used on & ASN L778

40 008 p2 11/01 BOOM LOCK GROUP

41 008 p2 11/01 BOOM LOCK GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION Spacer, Use w/weldment Washer, Plain, 5/8", Use w/casting Spacer Spacer Bushing, Spacer Bolt, Carriage, G5, 3/8"-16 x 1-1/4" Washer, 3/8" Washer, Lock, 3/8" Nut, G5, 3/8" Arm Weld Assy. 18A Arm Weld Assy Spring Spacer Spacer Handle Weld Assy Bolt, Carriage, Short Neck, G5, 1/2" x 4-1/2" Washer, 1/2" Nut, Lock, GC, 1/2"-13 21A Handle Weld Assy Screw, Cap, HH, G5, 3/8"-16 x 1" Washer, Lock, 3/8" Knob 22A Grip Plate, Safety Lock Plate, Lock Bolt, Carriage, G5, 5/16"-18 x 1" Washer, 5/16" Washer, Lock, 5/16" Nut, G5, 5/16"-18 (1) Used on & BSN (2) Used on & ASN L778

42 009 p1 11/01 PARKING BRAKE GROUP

43 009 p1 11/01 PARKING BRAKE GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION Lever Assy Bracket Bolt, Carriage, G5, 5/16"-18 x 3/4" Washer, Lock, 5/16" Nut, G5, 5/16" Spacer Screw, Cap, HH, G5, 5/16"-18 x 2" Washer, Lock, 5/16" Nut, G5, 5/16" Spring Strap Screw, Cap, HH, G5, 1/4"-20 x 3/4" Washer, Lock, 1/4" Nut, G5, 1/4" Link, Connecting Bushing Shaft Weld Assy., Brake Screw, Cap, HH, G5, 3/8"-16 x 2" AR Washer, SAE, 3/8" Washer, Lock, 3/8" Nut, G5, 3/8" Shaft Weld Assy., Cross O-Ring,.739" ID x.070" Thk Arm Weld Assy Bolt, Carriage, G5, 1/4"-20 x 1" Washer, 1/4" Washer, Lock, 1/4" Nut, G5, 1/4" Key, Woodruff #8, 5/32" x 3/4" Pin, Split (Cotter), 1/8" x 1" Spacer Link Screw, Cap, HH, G5, 1/4"-20 x 1" Washer, 1/4" Washer, Lock, 1/4" Nut, G5, 1/4"-20 L778

44 009 p2 11/01 PARKING BRAKE GROUP

45 009 p2 11/01 PARKING BRAKE GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION Support Weld Support, Brake Bolt, Carriage, G5, 3/8"-16 x 1-1/4" Washer, Lock, External Tooth, 3/8" Nut, G5, 3/8" Spacer Bracket, Secondary Screw, Cap, HS, 3/8"-16 x 2-1/4" AR Washer, SAE, 3/8" Nut, Lock, GC, 3/8" Stator, Replaces P/N Stator Lever Screw, Cap, HH, G5, 1/4"-20 x 3/4" Washer, Lock, Int T, 1/4" Nut, Special Pinion Pinion, Identified by stamped identification # AR Washer, Special Disc Weld Assy., Brake Disc Weld Assy., Brake, Used only W/Pinion P/N , Refer to Fig Screw, Cap, HH, G5, 3/8"-16 x 1-1/4" Washer, Lock, 3/8" PL AR Compound, Retaining, Loctite, # Clip Tab, Lock (1) Used on & BSN (2) Used on & ASN L778

46 010 p1 11/01 DRIVE CONTROL GROUP

47 010 p1 11/01 DRIVE CONTROL GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION Lever Weld Assy Knob, Used w/ Old Style Ref. No. 1 2A Grip, Hand Plate, Locking Bolt, Carriage, G5, 5/16"-18 x 3/4" Washer, 5/16" Plate Bolt, Carriage, G5, 5/16"-18 x 3/4" Washer, 5/16" Washer, Lock, 5/16" Nut, G5, 5/16" Spacer Bolt, Carriage, 3/8" x 2" Washer, Plain Nut, Lock, GC, 3/8" Spring Clevis Weld Assy., R.H Screw, Cap, HH, G5, 3/8"-16 x 2" Washer, Lock, 3/8" Nut, G5, 3/8" AR Washer, 1/4" Disc Key, 3/16" Sq x 1" Clevis Weld Assy., L.H Screw, Cap, HH, G5, 3/8"-16 x 2" Washer, Lock, 3/8" Nut, G5, 3/8" Disc Key, 3/16" Sq x 1" AR Washer, 1/4" Screw, Cap, HH, G5, 1/2"-20 x 1-1/4" Nut, Jam, G2, 1/2" Bumper Cam Weld Assy Spring Bushing L778

48 010 p2 11/01 DRIVE CONTROL GROUP

49 010 p2 11/01 DRIVE CONTROL GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION Handle Weld Assy., R.H Pin, Split (Cotter), 1/8" x 1-1/4" Grip, Hand Handle Weld Assy., L.H Fitting, Lube, Straight, 1/4" Joint Collar, Set Channel Screw, Self-Tapping, HH, 3/8" x 3/4" Screw, Cap, HH, G5, 3/8"-16 x 2" Washer, Hardened, 3/8" Nut, Jam, G2, 3/8" Rod Weld Assy., Includes (2) Ref Screw, Cap, HH, G5, 3/8"-16 x 2" Washer, Special Washer, Hardened, 3/8" Washer, Lock, 3/8" Nut, G5, 3/8" Lever Weld Assy., Pintle Screw, Cap, HH, G5, 3/8"-16 x 2" Washer, Lock, 3/8" Nut, G5, 3/8" Key, 3/16" Sq x 1" Hub Weld Assy., Includes (2) Ref Screw, Cap, HH, G5, 3/8"-16 x 2" Washer, Special Washer, Hardened, 3/8" Washer, Lock, 3/8" Nut, G5, 3/8" Guide Weld Assy Tube Weld Assy Washer, Lock, Int T, 1/2" Nut, Jam, G2, 1/2" Ring, Snap, Ext,.875" Washer, Nylon, 7/8" Spring L778

50 010 p3 11/01 DRIVE CONTROL GROUP

51 010 p3 11/01 DRIVE CONTROL GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION Tube Damper, Steering Screw, Cap, HH, G5, 3/8"-16 x 2" Washer, Lock, 3/8" Washer, Special Nut, G5, 3/8" Washer, Lock, 1/2" Screw, Cap, HH, CL 8.8, M10 x 1.5 x 20 L778

52 011 p1 11/01 CONTROL PEDAL GROUP

53 011 p1 11/01 CONTROL PEDAL GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION AR Bracket, Use (2) for Standard Machine, (1) for Deluxe Machine Screw, Cap, HH, G5, 3/8"-16 x 3/4" Washer, Lock, 3/8" Bearing, Flange, Side Screw, Cap, HH, G5, 3/8"-16 x 3/4" Washer, Lock, 3/8" Nut, G5, 3/8" Pedal Weld Assy., Bucket Pin,Split (Cotter), 3/16" x 1-1/4" Washer, 3/4" Pedal Weld Assy., Boom Arm Weld Assy,. Bucket Pin, Roll, 1/4" x 1-1/4" Rod Weld Assy Pin, Split (Cotter), 3/32" x 3/4" Clevis, Adjustable, 5/16" Nut, Jam, G2, 5/16" Pin, Clevis, 5/16" x 9/16" Pin, Split (Cotter), 3/32" x 3/4" L778

54 012 p1 10/01 GEARBOX & TRANSMISSION

55 012 p1 10/01 GEARBOX & TRANSMISSION REF FN PART NUMBER YR/SN QTY DESCRIPTION Housing, Gearbox AR Shim,.002" Thk AR Shim,.005" Thk AR Shim,.020" Thk AR Shim,.008" Thk AR Shim,.010" Thk AR Shim,.015" Thk Transmission, Hydrostatic, R.H., Refer to Fig. 14, Replaces P/N Bolt, Carriage, G5, 1/2"-13 x 1-1/2" Screw, Cap, HS, Flat Hd, 1/2"-13 x 1-1/2" Screw, Cap, HH, G5, 1/2"-13 x 1-1/4" Washer, 33/64" ID x 1" OD x.135" Thick Washer, Lock, 1/2" Nut, G5, 1/2"-13 PL AR Compound, Retaining, Loctite, # Transmission, Hydrostatic, L.H., Refer to Fig. 14, Replaces P/N Bolt, Carriage, G5, 1/2"-13 x 1-1/2" Screw, Cap, HS, Flat Hd, 1/2"-13 x 1-1/2" Screw, Cap, HH, G5, 1/2"-13 x 1-1/4" Washer, 33/64" ID x 1" OD x.135" Thick Washer, Lock, 1/2" Nut, G5, 1/2"-13 PL AR Compound Retaining, Loctite, # , Pinion Pinion Screw, Cap, HH, G5, 3/8"-16 x 1-1/4" Washer, Lock, 3/8" Gear, Bevel, Straight 7A Pinion, Bevel, Straight Shaft Assy. (1) Used on & BSN (2) Item P/N identified by stamped identification #9. Item P/N to be used W/Item P/N only. Item P/N to be used W/Item P/N only. Refer to Fig. 3 (3) Used on & ASN L778

56 012 p2 10/01 GEARBOX & TRANSMISSION

57 012 p2 10/01 GEARBOX & TRANSMISSION REF FN PART NUMBER YR/SN QTY DESCRIPTION Bearing, Cone Bearing, Cup AR Shim, Plastic,.022"(.051mm) AR Shim,.005" Thk AR Shim,.018" Thk Cap, Bearing Screw, Cap, HH, G5, 3/8"-16 x 1-1/4" PL AR Compound, Retaining, Loctitie, # Gasket, Cover Cover Weld Assy., Gearbox Cover Weld Assy., Gearbox Screw, Cap, HH, G5, 1/4"-20 x 3/4" Washer, Lock, 1/4" Seal, Oil Vent, Air Plug, Pipe, 1/8" Cone, Tapered Roller Bearing Cup, Tapered Roller Bearing AR Shim,.020" Thk AR Shim,.005" Thk, Spacer Pump Assy., Hydraulic, Refer to Fig Washer O-Ring, 3.234" ID x.139" Thk O-Ring, 3.734" ID x.139" Thk Dipstick Weld Assy Retainer, Lower, Use Existing Hardware Retainer, Upper {286412} 2 Screw, Self Tapping Nut, Flg, USR, 5/16" Spacer (1) Used on & ASN (2) Used on & BSN L778

58 013 p1 11/01 DOUBLE GEAR PUMP, CESSNA #245600

59 013 p1 11/01 DOUBLE GEAR PUMP, CESSNA # REF FN PART NUMBER YR/SN QTY DESCRIPTION Screw, Cap, 12 Pt Hd, 7/16"-14 x 7-1/2" Screw, Cap, 12 Pt Hd, G2, 3/8"-16 x 5-1/2" Backplate Assembly O-Ring, 90 Duro, 3.489" ID x.070" Thk Pin, Dowel, 3/8" x 2" Plate, Thrust Body Gear Diaphragm Gasket, Back-up Gasket, Protector Seal, Diaphragm Plate Assy., Adpator Body Key, 3/16" x 1/8" x 35/64" Gear Assy., Drive Gear Assy., Idler Diaphragm Spring Ball, Steel Plate Assy., Front Seal, Shaft Screw, Cap, 12 Pt Hd, 3/8"-16 x 5-1/4" Plug, Magnetic, 3/4" AR Kit, Seal, Includes Ref. 4, 6, 9 thru 12, 18 thru 20 and 22 L778

60 014 p1 09/01 HYDROSTATIC TRANSMISSION GROUP, CESSNA PUMP ASSEMBLY

61 014 p1 09/01 HYDROSTATIC TRANSMISSION GROUP, CESSNA PUMP ASSEMBLY REF FN PART NUMBER YR/SN QTY DESCRIPTION Transmission, Hydrostatic, R.H., Replaces P/N Transmission, Hydrostatic, L.H., Replaces P/N Ring, Snap, Int, 2.000" Seal, Shaft, 2" OD x.245" Thk Washer, 1.995" O.D. x.083" (50.67mm x 2.11mm) Thick Ring, Snap, Ext, " Race, Thrust Bearing, Thrust Shaft, Drive, Pump Bearing Housing, Pump, Replaces P/N , Includes Ref. (1) 8 and (2) 9A 9A Pin, Roll, 1/4" x 1/2" Bearing, Needle Bearing, Trunnion, Inner, Race O-Ring, 1.424" ID x.103" Thk Cover, Sleeve Ring, Snap, Int, 1.630" Cover, Trunnion Plate, Cam, Used in Pump Housing, L.H. and Motor Housing, R.H Plate, Cam, Used in Pump Housing R.H. & Motor Housing L.H Ring, Quad, 13/16" ID x 3/32" AR Kit, Rotating, Pump, Includes Ref. Nos. 18A thru 21 18A NSS 1 Kit, Piston Spider Pivot, Sider 21 NSS 1 Block, Piston O-Ring,.862" ID x.070" Thk (1) Included in Seal Repair Kit (2) When replacing Ref. 16 and Old Cam Plate is blocked or unpolished, you must also order Ref. No. 18. If Cam Plate has a polished surface, you can replace just the Cam Plate. L778

62 014 p2 09/01 HYDROSTATIC TRANSMISSION GROUP, CESSNA PUMP ASSEMBLY

63 014 p2 09/01 HYDROSTATIC TRANSMISSION GROUP, CESSNA PUMP ASSEMBLY REF FN PART NUMBER YR/SN QTY DESCRIPTION 23 1, Stop, 17 (1) Will be depleted thru Sales, Then depleted (2) New Housing have Cam Stops which are not replaceable; Old Housings have Cam Stops which are replaceable by ordering Ref. 23. L778

64 015 p1 09/01 HYDROSTATIC TRANSMISSION GROUP, CESSNA BACKPLATE ASSEMBLY

65 015 p1 09/01 HYDROSTATIC TRANSMISSION GROUP, CESSNA BACKPLATE ASSEMBLY REF FN PART NUMBER YR/SN QTY DESCRIPTION Backplate Assy. 1 PL 1 Backplate Gasket Bearing, Needle O-Ring, 90 Duro,.426" ID x.070" Thk Washer, Back-Up,.455" ID x.048" Thk Valve Assy., Check, Includes (1) each of Ref. 4 and O-Ring, 1.612" ID x.070" Thk Body, Charge Check Screw, Cap, HH, G5, 1/4"-28 x 1-1/8" Screw, Cap, HH, G5, 3/8"-16 x 1-1/4" Plug, Pipe, Hex Socket, 1/8" NPTF 12 PL 2 Shuttle, Spool Valve Assy., Relief, Includes Ref. 13 thru O-Ring, 90 Duro,.862" ID x.103" Thk Washer, Back-up,.562" ID x.072" Thk O-Ring,.551" ID x.070" Thk 17 PL 2 Seat, Relief Valve Valve Assy., Tow, Includes Ref. 18 thru Ring, Snap, Ext,.375" 20 PL 1 Plug Assy O-Ring, 90 Duro,.755" ID x.097" Thk 22 NSS 1 Spreader O-Ring,.364" ID x.070" Thk 24 PL 2 Stop, Cam Pin, Roll, 3/8" x 1-1/2" AR Kit, Seal, Repair, Includes Ref. 2, 4, 5, 7, 14 thru 16, 19, 21 and 23 L778

66 016 p1 09/01 HYDROSTATIC TRANSMISSION GROUP, CESSNA MOTOR ASSEMBLY

67 016 p1 09/01 HYDROSTATIC TRANSMISSION GROUP, CESSNA MOTOR ASSEMBLY REF FN PART NUMBER YR/SN QTY DESCRIPTION Transmission, Hydrostatic, R.H., Replaces P/N Transmission, Hydrostatic, L.H., Replaces P/N Ring, Snap, Int, 2.000" Seal, Shaft, 2" OD x.245" Thk Washer, 1.995" O.D. x.083" (50.67mm x 2.11mm) Thick Ring, Snap, Ext, " Race, Thrust Bearing, Thrust Shaft, Drive, Motor Bearing Motor, Housing, Replaces P/N , Includes Ref. (1) 8 and (2) 9A 9A Pin, Roll, 1/4" x 1/2" Bearing, Needle Bearing, Trunnion, Inner, Race O-Ring, 1.424" ID x.103" Thk Cover, Sleeve Ring, Snap, Int, 1.630" Cover, Trunnion Plate, Cam, Used in Pump Housing, L.H. and Motor Housing, R.H Plate, Cam, Used in Pump Housing, R.H. & Motor Housing, L.H Ring, Quad, 13/16" ID x 3/32" AR Kit, Rotating, Motor, Includes Ref. 19 thru 21 and 24 thru Spider Pivot, Spider 21 NSS 1 Block, Piston (1) Included in Seal Repair Kit P/N (2) Will be depleted thru Sales, Then obseleted (3) When replacing Ref. 16 and Old Cam Plate is blocked or unpolished, you must also order Ref. No. 18. If Cam Plate has a polished surface, you can replace just the Cam Plate. L778

68 016 p2 09/01 HYDROSTATIC TRANSMISSION GROUP, CESSNA MOTOR ASSEMBLY

69 016 p2 09/01 HYDROSTATIC TRANSMISSION GROUP, CESSNA MOTOR ASSEMBLY REF FN PART NUMBER YR/SN QTY DESCRIPTION O-Ring,.862" ID x.070" Thk 23 2, Stop, Front Cam Washer, Wave 25 NSS 1 Kit, Piston (1) Included in Seal Repair Kit P/N (2) Will be depleted thru Sales, Then obseleted (3) New Housing have Cam Stops which are not replaceable; Old Housings have Cam Stops which are replaceable by ordering Ref. 23. L778

70 017 p1 10/01 HYDRUALIC SCHEMATIC, CYLINDER, CONTROL VALVE & PUMP HYDRAULICS

71 017 p1 10/01 HYDRUALIC SCHEMATIC, CYLINDER, CONTROL VALVE & PUMP HYDRAULICS REF FN PART NUMBER YR/SN QTY DESCRIPTION Union, T, 3/4" UNF, JIC O-Ring, 90 Duro,.644" ID x.087" Thk Hose Assy., 1/2" I.D., 20-1/2"(5207mm) Lg., Includes (1) Ref Strap, Pipe Bolt, Carriage, G5, 1/4"-20 x 1" Washer, 1/4" Washer, Lock, 1/4" Nut, G5, 1/4" Hose Assy., 1/2" I.D., 29" (736mm) Lg Hose Assy., 1/2" I.D., 97-1/2" (2477mm) Lg Branch T, 3/4", Includes (1) Ref Hose Assy., 1/2" I.D., 78" (1981mm) Lg Elbow, Male, 90, 3/4" Hose Assy., 1/2" I.D., 102" (2591mm) Lg Elbow, Bulkhead, 90, 3/4" Nut, Flare Elbow, Swivel, 45, 3/4" Hose Assy., 1/2" I.D., Includes (1) Ref Hose Assy., 1/2" I.D Elbow, 90, 3/4" Tube Assy., 1/2" O.D., 72" (1829mm) Lg., Includes (3) Ref A Tube Assy., 1/2" O.D. x 5-1/16" (128.6mm) 17B Tube Assy., 1/2" O.D. x 30-1/8" (765mm) Branch, Male, T Bushing, Hex, 1/2" x 3/8" Valve, Relief, Refer to Fig Tube Assy., 1/2" O.D., 21" (533mm) Lg., Replaces P/N , Includes Ref Hose Assy., 3/8" I.D. x 30" (762mm) Lg Tube Assy., 3/4" O.D., 15" (381mm) Lg., Replaces P/N , Includes Ref Nut, 1-1/16" Connector (1) Factory Installed Cylinder Relief Kit on Standard & Deluxe Units L778

72 017 p2 10/01 HYDRUALIC SCHEMATIC, CYLINDER, CONTROL VALVE & PUMP HYDRAULICS

73 017 p2 10/01 HYDRUALIC SCHEMATIC, CYLINDER, CONTROL VALVE & PUMP HYDRAULICS REF FN PART NUMBER YR/SN QTY DESCRIPTION AR O-Ring, 90 Duro,.924" ID x.116" Thk O-Ring, 90 Duro, 1.171" ID x.116" Thk Elbow, Includes (1) Ref Clamp, Hose, 1-9/16" ID Connector, 37 FL to O-Ring, 1/2" - 3/4" Tube, W/O-Ring, Includes Ref Connector, 3/4" Connector, 7/8", Includes Ref O-Ring, 90 Duro,.755" ID x.097" Thk Tube Assy., 1/2" O.D., 42" (1067mm) Lg., Includes (2) Ref Tube Assy., 1/2" O.D., Includes (3) Ref Valve Assy., Control, Refer to Fig Screw, Cap, HH, G5, 3/8"-16 x 3-1/2" Washer, 3/8" Washer, Lock, 3/8" Nut, G5, 3/8" Tube Assy., 1/2" O.D. x 23" (584mm) Lg., Includes (2) Ref Hose, Suction, 1-1/4" I.D., Includes (1) Ref. 29 L778

74 018 p1 10/01 HYDRUALIC SCHEMATIC, COOLER, FILTER, RESERVOIR, TRANSMISSION

75 018 p1 10/01 HYDRUALIC SCHEMATIC, COOLER, FILTER, RESERVOIR, TRANSMISSION REF FN PART NUMBER YR/SN QTY DESCRIPTION Hose Assy Hose, Suction, 1-1/4" I.D Elbow, 90, w/o-ring, Includes (1) Ref O-Ring, 90 Duro,.644" ID x.087" Thk O-Ring, 90 Duro,.468" ID x.078" Thk Connector, 9/16" Hose Assy., 3/8" I.D. x 10-1/2" (267mm) Lg Hose Assy., 3/8" I.D. x 30" (762mm) Lg Connector, Male Switch, Pressure Switch, Pressure NSS 3 Screw, Machine, Round Hd., #8 x 1-1/4" Elbow, Outlet, Side Elbow, Male, Clamp, 3/4" x 5/16" Bolt Screw, Cap, HH, G5, 5/16"-24 x 2" Spacer Washer, Lock, 5/16" Nut, G5, 5/16" Hose Assy., 1/2" I.D. x 77-1/2" (1968.5mm) Lg Hose Assy., 3/4" I.D. x 78-1/2" (1993.9mm) Lg Elbow, Street, 3/4" Cooler, Oil Bushing, Hex, 1" x 3/4" Plug Hose Assy., 3/4" I.D. x 11-1/4" (285.75mm) Connector, Male Elbow, 90, 1-1/16"-12 Flare x 1-1/16"-12 O-Ring, Includes: Ref AR O-Ring, 90 Duro,.924" ID x.116" Thk Filter Assy., Includes (1) Ref Cartridge, Filter, Spin-on Type, Not Shown (1) Factory Installed Cylinder Relief Kit on Standard & Deluxe Units (2) Used on & BSN & Between S/N & S/N (3) Used on & ASN & Between S/N & S/N L778

76 018 p2 10/01 HYDRUALIC SCHEMATIC, COOLER, FILTER, RESERVOIR, TRANSMISSION

77 018 p2 10/01 HYDRUALIC SCHEMATIC, COOLER, FILTER, RESERVOIR, TRANSMISSION REF FN PART NUMBER YR/SN QTY DESCRIPTION Connector, 37 FL to O-Ring, 1/2" - 3/4" Tube, W/O-Ring, Includes (1) Ref Hose Assy., 3/4" I.D. x 24" (609mm) Lg Service T, 3/4" Valve, Check, 65 PSI Clamp Screw, Self-Tapping, HH, 5/16" x 3/4" Washer, Lock, 5/16" , Male, 1-1/16"-12 Flare x 1-5/16"-12 O-Ring, Includes: P/N Base, Filter, Replaces P/N , Does Not Include Ref. 31 Filter Screw, Cap, HH, G5, 3/8"-16 x 1" Washer, 3/8" Washer, Lock, 3/8" Cartridge, Filter, Not Shown, Fits P/N Hose Assy., 3/4" I.D. x 28-1/2" (724mm) Hose Assy., 3/4" I.D. x 28-1/2" (847mm) Valve, Check Branch T, Male, 3/4" Nut, 1-1/16" Service T, 1" Pipe T Bushing, Hex, 1" to 3/4" Reducer, 1-1/4" to 1" Plug, Magnetic, 3/4" T, 3/4" Reducer, 3/4" to 1/2" Hose Assy., 1/2" I.D. x 21" (533mm) Hose Assy., 3/4" I.D. x 19" (483mm) Tube Assy., 3/4" O.D., Includes (2) Ref Branch T, 3/4", Includes (1) Ref Union T Cap, 1-1/16" (1) Used on & BSN (2) Used on & ASN L778

78 018 p3 10/01 HYDRUALIC SCHEMATIC, COOLER, FILTER, RESERVOIR, TRANSMISSION

79 018 p3 10/01 HYDRUALIC SCHEMATIC, COOLER, FILTER, RESERVOIR, TRANSMISSION REF FN PART NUMBER YR/SN QTY DESCRIPTION Tube Assy., Replaces P/N , Includes (2) Ref Nut, Flare L778

80 019 p1 10/01 OPTIONAL CYLINDER RELIEF KIT

81 019 p1 10/01 OPTIONAL CYLINDER RELIEF KIT REF FN PART NUMBER YR/SN QTY DESCRIPTION Kit, Cylinder Relief, Includes: Ref. 1 thru Tee, Run, Male Ferrule Nut Valve Assy., Relief, Includes Ref. 9 thru Hose Assy Elbow, Street, 3/8" Bushing, Hex, 3/4" x 3/8" Tee, Service, 3/4" Elbow, Street, 3/4", Early Machines Only Cable Tie, 3/32" x 11-1/2" L Cap Body and Poppet 11 NSS 1 Housing Spring 13 { } 1 O-Ring Ring AR Shim,.010" (0.25mm) Thick AR Shim,.030" (.762mm) AR Shim,.040" (1.02mm) O-Ring, 1.051" ID x.070" Thk O-Ring, 90 Duro,.755" ID x.097" Thk L778

82 CONTROL VALVE 020 p1 09/01

83 020 p1 09/01 CONTROL VALVE REF FN PART NUMBER YR/SN QTY DESCRIPTION AR Valve Assy., Control Plug Assy., Includes Ref O-Ring, 90 Duro, 1.174" ID x.103" Thk 3 NSS 1 Body Plug Assy., Includes Ref O-Ring, 90 Duro,.362" ID x.103" Thk Plunger, Lift Check Spring, Lift fcheck Plug Assy., Lift Check, Includes Ref O-Ring,.612" ID x.103" O-Ring,.924" ID x.103" Thk Washer, Back-Up,.948" ID x.043" Thk Valve Assy., Relief, Includes Ref O-Ring, 0.862" ID x 0.103" Thk O-Ring,.737" ID x.103" Thk Retainer Screw, Spool Detent Washer, Spool Washer, Shallow Spring, Spool Centering Cap Assy., Detent Screw, Spool Cap Assy Screw, Cap, 12 Pt Hd, G2, 1/4"-28 x 7/8" O-Ring, 90 Duro,.924" ID x.103" Thk Extension, Body, Block Screw, Cap, HS, 1/4"-28 x 1" Washer Retainer Screw, Fillister Hd, G2, 1/4"-28 x 7/16" Seal, Dust AR Kit, Seal Repair, Includes Ref. 2, 5, 9 thru 11, 13, 14 and 24 L778

84 020A p1 10/01 BOOM LOCK VALVE KIT, ATTACHMENTS & OPTIONAL EQUIPMENT

85 020A p1 10/01 BOOM LOCK VALVE KIT, ATTACHMENTS & OPTIONAL EQUIPMENT REF FN PART NUMBER YR/SN QTY DESCRIPTION AR Kit, Boom Lock Valve, Used to Add Seat Switch & Solenoid Valve Support Weld Assy., Seat Support, Seat Screw, Cap, HH, G5, 5/16"-18 x 1" Washer, 5/16" Nut, Flg, USR, 5/16" Spring, Compression Bushing Angle, Seat Switch Screw, Truss Hd, #10-24 x 1/2" Washer, Lock, # Nut, # Switch, Seat Screw, Pan Hd, #6-32 x 1" Washer, Lock, # Nut, # Harness, Wire Connector, Wire Screw, Cap, HH, G5, 5/16"-18 x 1" Washer, 5/16" Nut, Flg, USR, 5/16" Spacer Harness, Wire Grommet Cable Tie, 3/32" x 11-1/2" L Wire, 16 Gauge x 6" (152mm) Lg Tee, Union Tube Assy., 1/2" O.D. x 11-11/16" (297mm) Lg., To be used on Units which have Factory Installed Boom Cylinder Releif Valves (1) Used on & BSN (2) Procure Locally (3) P/N Nut & P/N Ferrule available to be used on Tubes when cut to fit on units W/Field Installed Boom Cylinder Relief Valves L778

86 020A p2 10/01 BOOM LOCK VALVE KIT, ATTACHMENTS & OPTIONAL EQUIPMENT

87 020A p2 10/01 BOOM LOCK VALVE KIT, ATTACHMENTS & OPTIONAL EQUIPMENT REF FN PART NUMBER YR/SN QTY DESCRIPTION Tube Assy., 1/2" O.D. x 20-1/4" (514mm) Lg., To be used on Units which do not have a Boom Cylinder Relief Valve Tube Assy., 1/2" O.D. x Approx. 4-13/16" (112mm) Lg Elbow Assy., 90, Includes: Ref Connector Assy., Straight Thread, Includes: Ref O-Ring, 90 Duro,.644" ID x.087" Thk Tube Assy., 1/2" O.D. x Approx. 40" (1016mm) Lg Tube Assy., 1/2" O.D. x Approx. 31-3/8" (797mm) Lg Valve Assy., Solenoid, Refer to Fig Screw, Cap, HH, G5, 1/4"-20 x 2" Nut, Flg, USR, 1/4" Strip Angle, Solenoid Mounting Screw, Self-Tapping, HH, 1/4" x 1/2" Washer, 1/4" Spacer, Split Strip Weld Assy. (1) P/N Nut & P/N Ferrule available to be used on Tubes when cut to fit on units W/Field Installed Boom Cylinder Relief Valves L778

88 021 p1 10/01 ELECTRICAL SCHEMATICS

89 021 p1 10/01 ELECTRICAL SCHEMATICS REF FN PART NUMBER YR/SN QTY DESCRIPTION Harness, Wire, Engine Harness, Wire, Engine Clamp, 3/4" x 5/16" Bolt Screw, Self-Tapping, HH, 5/16" x 3/4" Bolt, Carriage, G5, 5/16"-18 x 3/4" Washer, 5/16" Washer, Lock, 5/16" Nut, G5, 5/16" Tube, Harness, Wire, Not Shown Tie, Cable, 3/32" x 11-1/2" L, Not Shown Switch, Pressure Switch, Pressure, Hydraulic Oil Screw, Pan Hd, G2, #8-32 x 1/4" Unit, Sending, Fuel Tank 6 3 NSS 1 Wire, 23" (584mm) Lg., 16 Ga., Sending Unit to Ground Switch, Temperature, Hydraulic Oil Switch, Pressure, Engine Oil Sender, Temperature, Engine Water Sender, Temperature, Engine Water Alternator Assy., Refer to Fig Wire Assy., 12-1/2" (317.5mm) Length, 10 Gauge, Alternator to Ground Starter Assy., Gas Engine Starter Assy., Diesel Engine Cable, Gas Only, Starter to Solenoid Cable, Diesel Only, Starter to Solenoid Solenoid Screw, Cap, HH, G5, 1/4"-20 x 3/4" Screw, Self-Tapping, HH, 1/4" x 3/4" Washer, SAE, 1/4" Washer, Lock, 1/4" Nut, G5, 1/4"-20 (1) Used on & BSN & Between S/N & S/N (2) Used on & ASN & Between S/N & S/N (3) Procure Locally L778

90 021 p2 10/01 ELECTRICAL SCHEMATICS

91 021 p2 10/01 ELECTRICAL SCHEMATICS REF FN PART NUMBER YR/SN QTY DESCRIPTION 15 NSS 1 Battery, 12 Volt, Gas Engine Only NSS 2 Battery, 12 Volt, Diesel Engine Only Cables, Battery, Gas Only Cover, Terminal Cable, Battery, L.H. Battery to Solenoid, Diesel Only Clamp Screw, Cap, HH, G5, 1/4"-20 x 1-3/4" Screw, Cap, HH, G5, 1/4"-20 x 2-1/4" Nut, G5, 1/4" Washer, 1/4" Washer, Lock, 1/4" Cable, Battery, Diesel Only Cable, Battery Ground, Not Shown Screw, Self-Tapping, HH, 5/16" x 3/4" Washer, 5/16" 20 D5TE12029AB 1 Coil, Gas Only, Refer to Fig C0AF12043A 1 Strap, Mounting, Coil, Gas Only Screw, Cap, HH, G5, 5/16"-18 x 3/4" Washer, Lock, 5/16" Nut, G5, 5/16" Resister, Coil, Gas Only 23 NSS 1 Wire Assembly, Gas Only, Coil to Resister Distributor Assy., Gas Only 25 FAA12298A 1 Wire Assy., Gas Only, Distribution to Coil Gauge, Fuel Hourmeter Harness, Wire, Fuel Gauge and Hourmeter to Ground Switch, Ignition, Includes Ref Keys, Set of 2, Not Shown Breaker, Circuit Screw, Round Hd, G2, #10-32 x 1/2" Washer, Lock, # Nut, G2, #10-32 (1) Used on & BSN & Between S/N & S/N L778