SERVICE, TROUBLESHOOTING, & REPAIR
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1 SERVICE, TROUBLESHOOTING, & REPAIR ARDISAM MODEL 5020D HANDLEBAR ASSEMBLY 101A THROTTLE CONTROL, (Includes #102) KNOB-Throttle Control SCREW-Rd Hd, #10-32 x 1/2" LOCK WASHER-Spring, # NUT-Hex Nyloc, # TIE-Plastic, Black SHIFT LEVER ROD SHIFT LEVER SLEEVE, 5/16" ID HAIR PIN GROMMET-Plastic, Shift Lever 1 301R HANDLEBAR ASSEMBLY 1 (Includes #302, #304A, #304GS, #305) 302 T-CLAMP 1 304A DECAL-Handlebar, Throttle/Push-pull 1 304GS DECAL-Handlebar, Garden Star Logo HANDLE GRIP, Black LOCK WASHER-Spring, 3/8" BOLT-Hex Hd, 3/8"-16 x 1", Grade NUT-Hex, 3/8"-16 2 WF38 FLAT WASHER, 3/8" 1
2 ARDISAM SERVICE, TROUBLESHOOTING, & REPAIR MODEL 3515D HANDLEBAR ASSEMBLY 3H SPRING SPRING-Drive Control Lever 1 60G56 NUT, 5/16" CABLE-Lanyard S-HOOK CONTROL LEVER-Drive Safety BRACKET-Length Adjustment BOLT, 5/16"-18 x 1-1/2" SCREW-HHCS, 1/4"-20 x 1-1/2" NUT-Nyloc, 1/4" HANDLEBAR 1 304GS3 DECAL-Handlebar, Garden Star Logo HANDLE GRIP, Black BOLT-Hex, 5/16"-18 x 1/2", Grade PULLEY-V Groove Belt Guide LOCK WASHER-Spring, 3/8" A L BRACKET-Forward Belt Guide B L BRACKET-Right Pulley Holder SPRING-Idler Arm PULLEY-Forward Idler R IDLER ARM-Forward COTTER PIN BOLT-Hex, 5/16"-18 x 2", Grade BUSHING-Pivot PLUG-Oil Fill R COVER-Transmission Wheel Housing BOLT-Hex Hd, 3/8"-16 x 1", Grade NUT-Hex, 3/8" NUT-Keps, 1/4"-20 1 WF38 FLAT WASHER, 3/8" 3 WF516 FLAT WASHER, 5/16" 3
3 SERVICE, TROUBLESHOOTING, & REPAIR ARDISAM MODEL 5020D TINE HOOD AND DRAG STAKE ASSEMBLY 401R DEPTH REGULATOR 1 402R BRACKET-Depth Regulator 1 406R BRACKET-Depth Regulator, S/N & up DETENT PIN, 5/16" BOLT-Hex Flange Hd, 5/16"-18 x 1/2" 2 414R HOOD-Tiller, w/o Decals, S/N & up 1 415A HOOD-Tiller, w/o Decals BOLT-Hex Hd, 5/16"-18 x 1/2", Grade LOCK WASHER-Spring, 5/16" BOLT-Hex Hd, 1/4"-20 x 1/2" 2 LBL516C DECAL-Tiller Hood (Operating Instructions) LOCK WASHER-Spring, 3/8" R BOLO TINE HOLDER REPLACEMENT KIT 1 (Complete, both sides, assembled, #719, #2001, #2003R, #2004R, #2101R, #2102, #2104) 1901R BOLO TINE REPLACEMENT KIT 1 (Includes #719, #2003R, #2004R, #2102, #2104 Does not include bolo tine holders) 2001 BOLT-Hex Hd, 3/8"-16 x 1-3/4" R BOLO TINE, Right Side R BOLO TINE, Left Side R HOLDER-Bolo Tine, Left & Right Sides BOLT-Hex Hd, 3/8"-16 x 1", Grade NUT-Hex, 3/8"-16 18
4 ARDISAM SERVICE, TROUBLESHOOTING, & REPAIR MODEL 5020D MOTOR MOUNT ASSEMBLY
5 SERVICE, TROUBLESHOOTING, & REPAIR ARDISAM 60G56 NUT, 5/16" A ENGINE-5HP, Briggs & Stratton 1 501E ENGINE-5HP, Briggs & Stratton, Electric LOCK WASHER-Spring, 5/16" R BRACKET-Engine Mount, Right Side 1 507R BRACKET-Engine Mount, Left Side 1 508R GUARD-Lower Pulley 1 510R PLATE-Height Adjustment Bracket BELT GUIDE-Reverse SCREW-HHCS, 5/16"-24 x 1/2" 1 714A PULLEY-Engine Reverse SET SCREW, 1/4"-20 x 1/4" BELT-Reverse BOLT-Hex Hd, 5/16"-24 x 1-3/4" PULLEY-Belt Guide, V-Groove LOCK WASHER-Spring, 3/8" SPACER-Engine Pulley PULLEY-Engine Forward 1 727A BELT-Forward BELT GUIDE-Forward 1 801A PULLEY-Transmission BOLT-Hex Hd, 5/16"-24 x 3/4", Grade WASHER KEY, 3/16" X 1" FLAT WASHER, 11/16" ID, (as req'd.) AD WHEEL-Tire Assembly, Left AD WHEEL-Tire Assembly, Right A KNOB-Wheel Lockout B BUTTERFLY, Set of C SNAP RING WING NUT, 5/16" R SHROUD-Belt Guard SCREW-SHCS, 5/16"-18 x 1-1/4" BOLT-Hex, 5/16"-18 x 2", Grade WASHER, 1/4" ID BOLT-Hex Flange Hd, 5/16"-18 x 3/4" BOLT-Hex Hd, 3/8"-16 x 1", Grade SCREW-HHCS, 5/16"-18 x 1-3/4" F SPRING SCREW-SHCS, 1/4"-20 x 2" NUT-Keps, 1/4"-20 2 GUARDR BUMPER GUARD, Red 1 LBL516C DECAL-Belt Warning 1 WF516 FLAT WASHER, 5/16" 2 WK5 WOODRUFF KEY, #5 1
6 ARDISAM SERVICE, TROUBLESHOOTING, & REPAIR MODEL 5020D TRANSMISSION ASSEMBLY 402R BRACKET-Depth Regulator 1 406R BRACKET-Depth Regulator, S/N & up G TRANSMISSION ASSEMBLY, Wheel Lockpin 1 (Complete with all gears, shafts, seals, etc.) 1500R TRANSMISSION ASSEMBLY, Wheel Lockpin 1 S/N & up (Complete with all gears, shafts, seals, etc.) 1501 BOLT-Hex Flange Hd, 5/16"-18 x 3/4" 8 Tiller Housing & Transmission Cover 1504 GASKET-Tiller Housing & Transmission Cover PIPE PLUG, 1/4" Soc Hd, Oil Level Drain SEAL-Tiller Housing GASKET-Front Rear Bearing Cap R CAP-Rear Bearing PLUG-Oil Fill BOLT-Hex Flange Hd, 1/4"-20 x 7/8" R COVER-Transmission Wheel Housing R CAP-Front Bearing OIL SEAL-Drive Shaft BOLT-Hex Flange Hd, 1/4"-20 x 3/4" GASKET KIT-Oil Seal, (Includes two #1504, 1 four #1506, two #1507, two #1513, one #1515) 1690 TRANSMISSION GREASE-1 quart 1
7 SERVICE, TROUBLESHOOTING, & REPAIR ARDISAM MODEL 5020D SHIFTING MECHANISM ASSEMBLY 60G56 NUT-Hex, 5/16" HAIR PIN BOLT-Hex Hd, 5/16"-18 x 1-1/2" LOCK WASHER-Spring, 5/16" LOCK WASHER-Spring, 3/8" WING NUT, 5/16" BOLT-Soc Hd, 5/16"-18 x 1-1/4" R MOUNTING BAR-Shifting Mechanism SPRING-Idler Arm PULLEY-Forward Idler R IDLER ARM-Forward PULLEY-Reverse Idler R IDLER ARM-Reverse LINK PIN- Forward/Reverse FLAT WASHER, 1/4" COTTER PIN R REVERSE LINK R FORWARD LINK R BASEPLATE-Forward/Reverse BOLT-Hex Hd, 5/16"-18 x 2, Grade BUSHING-Pivot, 5/16" BOLT-Hex Hd, 3/8"-16 x 1-1/4" R BELLCRANK BUSHING-Bellcrank PIVOT-Lower Bellcrank WASHER, 1/2" ID x 3/4" SNAP RING-Retainer, External RODCRANK PIVOT-Upper Threaded PIVOT-Forward/Neutral/Reverse Lever SPRING BOLT-Tension Screw Adjustment NUT-Hex, 3/8"-16 (Used to attach Reverse 4 Idler Pulley to Reverse Idler Arm) WF38 FLAT WASHER, 3/8" 6 WF516 FLAT WASHER, 5/16" 2
8 ARDISAM SERVICE, TROUBLESHOOTING, & REPAIR MODEL 5020D WHEEL AND TILLER SHAFT ASSEMBLY 1506 SEAL-Tiller Housing R CAP-Rear Bearing OIL SEAL-Drive Shaft A MAIN DRIVE SHAFT BEARING-Tapered, (Includes Cone & Race) A WHEEL SHAFT ASSEMBLY KEY, 1/4" x 1" WORM GEAR-Wheel Shaft SHIM SET-Axle Spacer Kit BUSHING SHIM, OD x.062" thick, (as req'd.) 1706 SHIM, OD x.030" thick, (as req'd.) 1707 SHIM, OD x.015" thick, (as req'd.) 1708 SHIM, OD x.010" thick, (as req'd.) 1710 SNAP RING-Retainer, External A TILLER SHAFT ASSEMBLY WORM GEAR-Tiller Shaft SPACER, 1.250" x 1.000" x.062" thick SHIM SET-Rear Bearing Cap SHIM, OD x.062" thick, (as req'd.) 1807 SHIM, OD x.030" thick, (as req'd.) 1808 SHIM, OD x.015" thick, (as req'd.) 1809 SHIM, OD x.010" thick, (as req'd.) 1810 SNAP RING-Retainer, Internal 4
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