VINE TRIMMERS PARTS MANUAL FOR P3000LZP CODE # SINGLE ROW. Marketed by: Benson Ave. Chino, CA Ph: 909/ Fax: 909/
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1 VINE TRIMMERS PARTS MANUAL FOR P3000LZP CODE # SINGLE ROW Marketed by: Benson Ave. Chino, CA Ph: 909/ Fax: 909/ FORM: CollardVineTrimmerPartsP3000LZP June 2014
2 TABLE OF CONTENTS SECTION DESCRIPTION... PAGE 1 Introduction Operator's Responsibility Spare Parts - Frames Chassis LZP Standard... (PL 4151) Vertical Chassis... (PL 2306) Standard Reinforced Frame... (PL 3904) Chassis... (PL 2307) Chassis... (PL 2308) Cutting Element Support... (PL 3902) Vertical Arm LH... (PL 2294) Vertical Arm RH... (PL 2295) Retractable Arm... (PL 2258) Top Element Support... (PL 3650) Complete Angle Brake Assy... (PL 4365) P3000LZP With Standard Frame... (PL 4150) Spare Parts - Cutting Elements " Cutting Element LH... (PL 3550) " Cutting Element RH... (PL 3548) " Cutting Element... (PL 3552) Plastic Protection Kit... (PL 3665) Complete Closing... (PL 3542) Hydraulic Motor 10cc... (PL 3539) Blade Assy Long LH... (PL 3543) Blade Assy Long RH... (PL 3540) Motor Blade Assy Short RH... (PL 3541) Motor Blade Assy Short LH... (PL 3555) Blade Hsg. Assy Long RH... (PL 3556) Blade Hsg. Assy Long LH... (PL 3558) Motor Blade Hsg. Assy Short RH... (PL 3557) Motor Blade Hsg. Assy Short LH... (PL 3559) Hydraulic Parts Double Effect Cylinder... (PL 2316) Cylinder DE (PL 2317) Hydraulic Unit... (PL 3878) Electric Control Handle With Cross Lever... 33
3 1 INTRODUCTION Congratulations on your selection of a Collard Vine Trimmer. HISTORY The COLLARD family has been servicing grape growers for 5 generations. Andre Collard invented the first mechanical vine trimmer in Since that development COLLARD has made numerous improvements and continues to be the world leader in trimmers. QUALITY CONTROL Every stage in the production process is controlled to guarantee superior quality. After final assembly, each machine is run through a detailed test where everything is checked - rotation speed, operating pressure, hydraulic cylinders, flow rates, etc. All this is done to insure that every machine leaving the factory is in perfect working order. 1.1 OPERATOR'S RESPONSIBILITY Safe, efficient and trouble free operation of your Vine Trimmer requires that you and anyone else who will be operating or maintaining the machine, read and understand the Safety, Installation, Operation, Maintenance, and Troubleshooting information contained within the Operator's Manual. Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your tractor dealer if you need assistance, information or additional copies of the manuals. OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout this manual, are as seen from the driver's seat and facing in the direction of travel. NAME: PURCHASED FROM: DATE OF PURCHASE: CODE NUMBER: SERIAL NUMBER: 1
4 2 SPARE PARTS - FRAMES 2.1 CHASSIS LZP STANDARD - CODE PL Screw Tensilok M8 x 16 Zn Vertical Chassis PL Pg Bulkhead Distributor Assy PL Pg Storage Support Fixing Plate Upper Bracket Assy PL Pg Base Assy PL Pg Compliance Plate Rivet POP Ø4 x 8 2
5 2 SPARE PARTS - FRAMES 2.2 VERTICAL CHASSIS - CODE PL Female Frame Male Frame Cylinder DE C=800 PL Pg Low Cylinder Axix Screw Tensilok M8 x 16 Zn Axle Washer Self Locking Ø Threaded Axis Washer W Ring Right Greaser M Plastic Plug Ø Plastic Plug Ø Screw M Nut HU M20 Zn Plastic Plug Ø16-13mm Ring Ring Double Effect Cylinder PL Pg Spindle Ø14 x 90 3
6 2 SPARE PARTS - FRAMES 2.3 STANDARD REINFORCED FRAME - CODE PL Distributor Support Casing Fixing Casing Casing Fixing Screw TEnsilok M8 x 12 Zn Flexible Protection Distributor PL Pg 32 4
7 2 SPARE PARTS - FRAMES 2.4 CHASSIS - CODE PL Double Clamp High Articulation Axle Round Tube Screw Tensilok M8 x 16 Zn Self Locking Washer Flat Washer Self Braking Nut Flat Bar Compression Spring Screw Screw 5
8 2 SPARE PARTS - FRAMES 2.5 CHASSIS - CODE PL 2308 REF # QTY. PART NO. DESCRIPTION Base Round Round Self Locking Washer Self Braking Nut Flat Washer Tube Nut Screw Washer Nut 6
9 2 SPARE PARTS - FRAMES 2.6 CUTTING ELEMENT SUPPORT - CODE PL Top Cross Bar Vertical Arm LH PL Pg Vertical Arm RH PL Pg Lateral Support PL Pg Top Support PL Pg 11 7
10 2 SPARE PARTS - FRAMES 2.7 VERTICAL ARM LH - CODE PL BIS Articulation Arm Support Screw TH M16 x Washer M16 Zn Washer W Complete Vertical Arm PL Pg Screw TH M16 x 80 Zn Locknut M Cap Attachment Wedge Screw CHC M6 x Compressing Spring Screw TH M12 x 20 Zn Washer M20 Zn Locknut M20 x 250 8
11 2 SPARE PARTS - FRAMES 2.8 VERTICAL ARM RH - CODE PL Articulation BIS Arm Support Screw TH M16 x Washer M16 Zn Washer W Complete Vertical Arm PL Pg Screw TH M16 x 80 Zn Locknut M Cap Attachment Wedge Screw CHC M6 x Compressing Spring Screw TH M12 x 20 Zn Washer M20 Zn Locknut M20 x 250 9
12 2 SPARE PARTS - FRAMES 2.9 RETRACTABLE ARM - CODE PL 2258 REF # QTY. PART NO. DESCRIPTION Vertical Retractable Arm Tube Ø45 x Compression Spring Elastic Bolt Pin Ø12 x Compression Spring Bolt Pin V 6 x 70 10
13 2 SPARE PARTS - FRAMES 2.10 TOP ELEMENT SUPPORT - CODE PL 3650 REF # QTY. PART NO. DESCRIPTION Top Element Support Screw TH M12 x 20 Zn Flat Bar Nut M12 Hu Compressing Spring Screw CHC M6 x 35 LATERAL ELEMENT SUPPORT - CODE REF # QTY. PART NO. DESCRIPTION Lateral Support Screw TH M12 x 20 Zn Screw CHC M6 x Compressing Spring Attachment Wedge 11
14 2 SPARE PARTS - FRAMES 2.11 COMPLETE ANGLE BRAKE ASSY - CODE PL 4365 REF # QTY. PART NO. DESCRIPTION Nut M Nut M8 Hu Screw STHC M8 x Joint Ø8.2 x 11.2 x Angle 9/16" JIC Adjustment of the feeding flow on cylinder REF # QTY. PART NO. DESCRIPTION DIMENSION A Screw M Nut Hu M20 Zn Plastic Plug 4 mm Plastic Plug 8 mm Plastic Plug 12 mm Plastic Plug 16 mm Adjustment of play on sliding tube 12
15 2 SPARE PARTS - FRAMES 2.12 P3000LZP WITH STD. FRAME PL LZP Frame PL Pg Support Cutting Element PL Pg " RH 2 Blade Cutting Element PL Pg " RH 4 Blade Cutting Element PL Pg " LH 4 Blade Cutting Element PL Pg 14 13
16 3 CUTTING ELEMENTS " CUTTING ELEMENT, 4 BLADE - CODE PL 3550 Cutting Height - 63" 10 cc Motor Position 2 LH Rotation Motor 10cc PL Pg Plastic Obturator Screw Tensilok M8 x 25 Zn Junction L=200mm Screw FHC M6 x Aluminum Section 800 mm Belt S x 1039 mm Complete Closing With Screws PL Pg 20 14
17 3 CUTTING ELEMENTS " CUTTING ELEMENT, 4 BLADE - CODE (CONTINUED) PL Blade Assy Long LH PL Pg Motor Blade Assy Short LH PL Pg Cover 530mm Aluminum Section 400mm Aluminum Section 300mm Blade Assy Short LH PL Pg Complete Closing With Screws PL Pg Cover 300mm Belt S x 942mm Junction L=150mm Screw Tensilok M8 x Leading Edge 1500mm Blade Case 800mm Case Reinforcement With Screws LH Case Reinforcement With Screws RH Blade Case 700mm Adhesive Sticker Screw TH M6 x Screw TH M6 x Washer W Nut M INOX Blade 480mm EL RH INOX Blade 400mm EL RH Plastic Blade Guard SPECIAL NOTE: With every stainless steel blade ordered it is recommended that the following also be ordered: 1 ea Mounting hardware for 1 blade consisting of: 1 ea Locknut M10 1 ea Plug 2 ea Screw Tensilok M8 x 12 15
18 3 CUTTING ELEMENTS " CUTTING ELEMENT, 4 BLADE - CODE PL 3548 Cutting Height - 63" 10 cc Motor Position 2 RH Rotation Motor 10cc PL Pg Aluminum Section 800 mm Blade Assy Long RH PL Pg Motor Blade Assy Short RH PL Pg Belt S x 1039 mm Complete Closing With Screws PL Pg Screw FHC M6 x Junction L=200mm 16
19 3 CUTTING ELEMENTS " CUTTING ELEMENT, 4 BLADE - CODE (CONTINUED) PL Screw Tensilok M8 x 25 Zn Adhesive Sticker Plastic Obturator Aluminum Section 400mm Junction L=150mm Screw Tensilok M8 x Blade Assy Short RH PL Pg Aluminum Section 300mm Complete Closing With Screws PL Pg Case Reinforcement With Screws RH Case Reinforcement With Screws LH Blade Case 700mm Blade Case 800mm Belt S x 942mm Cover 530mm Cover 300mm Leading Edge 1500mm Screw TH M6 x Screw TH M6 x Washer W Nut M S.S. Blade 400mm EL RH S.S. Blade 480mm EL RH Plastic Blade Guard SPECIAL NOTE: With every stainless steel blade ordered it is recommended that the following also be ordered: 1 ea Mounting hardware for 1 blade consisting of: 1 ea Locknut M10 1 ea Plug 2 ea Screw Tensilok M8 x 12 17
20 3 CUTTING ELEMENTS " CUTTING ELEMENT - CODE PL 3552 Cutting Length " 10 cc Motor RH Rotation Motor 10 cc PL Pg Aluminum Section 600 mm Motor Blade Assy Short RH PL Pg Blade Assy Long RH PL Pg Belt S x 842 mm Blade Case 690 mm Complete Closing With Screws PL Pg Complete Closing With Screws PL Pg Cover 380 mm Cover 80 mm Screw FHC M6 x Junction L=200 mm Leading Edge 600 mm Screw Tensilok M8 x 25 Zn Adhesive Sticker Plastic Obturator Screw TH M6 x Washer W Nut M S.S. Blade 480 mm EL RH Plastic Blade Guard 18
21 3 CUTTING ELEMENTS 3.4 PLASTIC PROTECTION KIT PL 3665 REF # QTY. PART NO. DESCRIPTION Complete Kit Consisting of: 1 ea. Plastic Protection 1 ea. Fixation Plate 7 ea. Bolts M4 x 10 7 ea. Nuts M Replacement Plastic Only 19
22 3 CUTTING ELEMENTS 3.5 COMPLETE CLOSING - CODE PL 3542 REF # QTY. PART NO. DESCRIPTION Closing Link Part Screw FHC M8 x Washer W Screw Tensilok M6 x 12 Zn Nut M Screw Tensilok M8 x 16 COMPLETE CLOSING (SYMMETRICAL) - CODE REF # QTY. PART NO. DESCRIPTION Closing Link Part Screw FHC M8 x Washer W Screw Tensilok M6 x 12 Zn Nut M Screw Tensilok M8 x 16 20
23 3 CUTTING ELEMENTS 3.6 HYDRAULIC MOTOR 10CC - CODE PL 3539 REF # QTY. PART NO. DESCRIPTION Motor Plate Pinion With Cone Coupling Washer W Screw CHC M8 x Gudgeon M6 x Nut Tensilok M6 Zn Hydraulic Motor 10cc Angle MJ 3/4 - MG 1/2 Cyl. With Counter Nut Seal Kit 21
24 3 CUTTING ELEMENTS 3.7 BLADE ASSEMBLY LONG LH - CODE PL Blade Hsg. Assy. Long LH PL Pg Cup Screw Tensilok M8 x 12 Zn Locknut M Cap Ø26 mm Washer W Screw CHC M8 x Stud M10 x 30 22
25 3 CUTTING ELEMENTS 3.8 BLADE ASSEMBLY LONG RH - CODE PL Blade Hsg. Assy. Long RH PL Pg Cup Screw Tensilok M8 x 12 Zn Locknut M Cap Ø26 mm Washer W Screw CHC M8 x Stud M10 x 30 23
26 3 CUTTING ELEMENTS 3.9 MOTOR BLADE ASSY SHORT RH - CODE PL Motor Blade Hsg. Assy. Short RH PL Pg Cup Screw Tensilok M8 x 12 Zn Locknut M Cap Ø26 mm Washer W Screw CHC M8 x Stud M10 x 30 24
27 3 CUTTING ELEMENTS 3.10 MOTOR BLADE ASSY SHORT LH - CODE PL Motor Blade Hsg. Assy. Short LH PL Pg Cup Screw Tensilok M8 x 12 Zn Locknut M Cap Ø26 mm Washer W Screw CHC M8 x Stud M10 x 30 25
28 3 CUTTING ELEMENTS 3.11 BLADE HSG. ASSY. LONG RH - CODE PL Ring NILOS Pulley Nut KM Washer MB Blade Housing Long Shaft Blade RH Stud M10 x 30 26
29 3 CUTTING ELEMENTS 3.12 BLADE HSG. ASSY. LONG LH - CODE PL Ring NILOS Pulley Nut KM Washer MB Blade Housing Long Shaft Blade LH Stud M10 x 30 27
30 3 CUTTING ELEMENTS 3.13 MOTOR BLADE HSG. ASSY SHORT RH - CODE PL Ring NILOS Blade Housing Short Shaft Motor, Blade RH Motor Pulley Threaded Nut On Right Stud M10 x 30 28
31 3 CUTTING ELEMENTS 3.14 MOTOR BLADE HSG. ASSY SHORT LH - CODE PL Ring NILOS Blade Housing Short Shaft Motor, Blade LH Motor Pulley Threaded Nut On Left Stud M10 x 30 29
32 4 HYDRAULIC PARTS 4.1 DOUBLE EFFECT CYLINDER CODE PL 2316 REF # QTY. PART NO. DESCRIPTION Cylinder Body Threaded Base Threaded Base Ring Secondary Rod Main Rod Joint Round Round Tube Piston Joint Fork Joint Joint Joint Rod Plug Terminal Screw Cap 30
33 4 HYDRAULIC PARTS 4.2 CYLINDER DE PL 2317 REF # QTY. PART NO. DESCRIPTION 1 1 Corps-body D35 v2 Body (See Table) 2 1 Tige-Rod D25 v1 Rod (See Table) Threaded Base O-Ring Joint Joint Brake Nut M Half Piston Piston Joint Flask O-Ring R Flange Dimensions in mm: Cylinder: Rod: Body: ØA B L ØD Stroke: Set of Seals:
34 4 HYDRAULIC PARTS 4.3 HYDRAULIC UNIT - CODE PL
35 4 HYDRAULIC PARTS 4.4 ELECTRIC CONTROL HANDLE WITH CROSS LEVER - CODE For machines equipped with 1 to 5 double effect cylinders, without function of control for proportional valve Complete Electric Control Handle With Box, Wires and Female Plug: Bundle of Wires and Male Plug (13 Connectors): Red Stop Button, Only Joystick Controls & Handle Support: Connectors 1 to 8, 12 and 13: Double effect cylinder functions Connector 9: ON/OFF Motors Function Connector 10: By-pass Function Connector 11: EVC Function (only in case of closed center hydraulic systems which work with the additional hydraulic unit ) 33
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