VINE TRIMMERS PARTS MANUAL FOR P2200T CODE # & P2200TS CODE # Marketed by:

Transcription

1 VINE TRIMMERS PARTS MANUAL FOR P2200T CODE # & P2200TS CODE # Marketed by: Benson Ave. Chino, CA Ph: 909/ Fax: 909/ FORM: CollardVineTrimmerPartsP2200T_TS May 2014

2 TABLE OF CONTENTS SECTION DESCRIPTION... PAGE 1 Introduction Operator's Responsibility Spare Parts - Frames Reinforced Frame...(PL 4049) Complete Vertical Double Frame...(PL 4050) Horizontal Large Frame RH...(PL 4051) Horizontal Large Frame LH...(PL 4052) Hydraulic Block w/protection...(pl 4053) Lower Fixing...(PL 2262) Top Fixing...(PL 3190) Braces...(PL 2261) Lateral Support...(PL 3601) Top Arms...(PL 2253) Retractable Arm...(PL 3179) Complete Angle Brake Assy...(PL 0671) Support For Cross Slope LH...(PL 3755) Support For Cross Slope RH...(PL 3753) Double Effect Cylinder...(PL 3754) Spare Parts - Cutting Elements Double Frame Elements...(PL 4870a) " Cutting Element RH...(PL 3686) " Cutting Element LH...(PL 3688) Hydraulic Motor 12cc...(PL 3564) Skirting Element RH...(PL 4712) Skirting Element LH...(PL 4713) Articulation Skirting Element...(PL 4714) Complete Closing...(PL 3542) " Cutting Element RH...(PL 3552) " Cutting Element LH...(PL 3602) Blade Assy Long RH...(PL 3540) Blade Assy Long LH...(PL 3543) Motor Blade Assy Short RH...(PL 3541) Motor Blade Assy Short LH...(PL 3555) Motor Blade Hsg. Assy Short RH...(PL 3557) Motor Blade Hsg. Assy Short LH...(PL 3559) Blade Hsg. Assy Long RH...(PL 3556) Blade Hsg. Assy Long LH...(PL 3558) Hydraulics Electric Control Handle...(PL 4859) Electric Control Handle...(PL 4456) Electric Control With Mono Lever...(PL 5204) Hydraulic Kit...(PL 4859) Non Return Security Valve JIC...(PL 2986) Cylinder DE (PL 1604) Electric System Wiring...(PL 5049)... 43

3 1 INTRODUCTION Congratulations on your selection of a Collard Vine Trimmer. HISTORY The COLLARD family has been servicing grape growers for 5 generations. Andre Collard invented the first mechanical vine trimmer in Since that development COLLARD has made numerous improvements and continues to be the world leader in trimmers. QUALITY CONTROL Every stage in the production process is controlled to guarantee superior quality. After final assembly, each machine is run through a detailed test where everything is checked - rotation speed, operating pressure, hydraulic cylinders, flow rates, etc. All this is done to insure that every machine leaving the factory is in perfect working order. 1.1 OPERATOR'S RESPONSIBILITY Safe, efficient and trouble free operation of your Vine Trimmer requires that you and anyone else who will be operating or maintaining the machine, read and understand the Safety, Installation, Operation, Maintenance, and Troubleshooting information contained within the Operator's Manual. Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your tractor dealer if you need assistance, information or additional copies of the manuals. OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout this manual, are as seen from the driver's seat and facing in the direction of travel. NAME: PURCHASED FROM: DATE OF PURCHASE: CODE NUMBER: SERIAL NUMBER: 1

4 2 SPARE PARTS - FRAMES 2.1 REINFORCED FRAME - CODE PL /2 Rows reinforced frame, independent height adjustment. Width adjustment stroke - 600mm Complete Vertical Double Frame PL Pg Horizontal Large Frame RH PL Pg Horizontal Large Frame LH PL Pg Hydraulic Block with Protection PL Pg Storage Support Large Lower Fixing PL Pg Top Fixing PL Pg Braces PL Pg Complete Adjustable Vertical Support PL Pg Complete Higher Arm RH PL Pg Complete Higher Support PL Pg Retractable Arm PL Pg Complete Higher Arm LH PL Pg 11 2

5 2 SPARE PARTS - FRAMES 2.2 COMPLETE VERTICAL DOUBLE FRAME - CODE PL Fremale Double Frame Male Frame Male Frame Nut H M18 Zn Spindle Ø14 x Washer W 18 Zn Bolt Pin Ø6 Zn Axle For Cylinder Washer Self Locking Ø Plastic Plug Ø Screw M Nut Hu M20 Zn Screw Lock Nut M Screw TH M10 x Frame Back Stay Hyd. Kit - Cyl Stroke=1000 PL 4859 Pg 40 3

6 2 SPARE PARTS - FRAMES 2.3 HORIZONTAL LG. FRAME RH - CODE PL 4051 With Cylinder Stroke mm Female Tube Male Tube Cover Plate Axle Lg. 700 mm Axle Lg. 60 mm Screw Tensilok M8 x Roller Steel With Ring Axle Nut H M Screw M Nut Hu M 20 Zn Plastic Plug Ø16-13 mm Plastic Plug Ø16 ep Support For Cross Slope RH PL Pg Cylinder DE Stroke = 600mm PL Pg Screw Hc M6 x Screw Hc M10 x Screw Lock Nut M16 4

7 2 SPARE PARTS - FRAMES 2.4 HORIZONTAL LG. FRAME LH - CODE With Cylinder Stroke mm PL Female Tube Male Tube Cover Plate Axle Lg. 700 mm Axle Lg. 60 mm Screw Tensilok M8 x Roller Steel With Ring Axle Nut H M Screw M Nut Hu M 20 Zn Plastic Plug Ø16-13 mm Plastic Plug Ø16 ep Support For Cross Slope LH PL Pg Cylinder DE Stroke = 500mm PL Pg Screw Hc M6 x Screw Hc M10 x Lock Nut M Screw 5

8 2 SPARE PARTS - FRAMES 2.5 HYDRAULIC BLOCK W/PROTECTION - CODE PL 4053 REF # QTY. PART NO. DESCRIPTION Distributor Support Male Plug Protection Support Protection Screw Tensilok M8 x Hydraulic Block With Electric Control - 4 DE Hydraulic Block With Electric Control - 6 DE 6

9 2 SPARE PARTS - FRAMES 2.6 LOWER FIXING - CODE PL 2262 REF # QTY. PART NO. DESCRIPTION Large Fixation Front Mounting Back Stay Screw H M14 x Screw M20 x 50 Zn Nut H M 20 Zn Washer W 20 7

10 2 SPARE PARTS - FRAMES 2.7 TOP FIXING - CODE PL 3190 REF # QTY. PART NO. DESCRIPTION Central Latch Sliding Fastener Flat Left Flat Washer W 10 Zn Nut H M10 Zn Round BIS Round 8

11 2 SPARE PARTS - FRAMES 2.8 BRACES - CODE PL 2261 REF # QTY. PART NO. DESCRIPTION Tube Tube Screw H M12 x Washer M12 Zn Washer W Nut Hu 12 Zn Screw TH M20 x Washer W Nut M20 Hu 9

12 2 SPARE PARTS - FRAMES 2.9 LATERAL SUPPORT - CODE PL 3601 REF # QTY. PART NO. DESCRIPTION Attachment Wedge Screw TH M12 x 20 Zn Schrew CHC M6 x Compressing Spring Flange Adjustable Support - Vertical Element Washer M Washer W Screw TH M12 x Screw TH M10 x Nut M10 Hu TOP SUPPORT - CODE REF # QTY. PART NO. DESCRIPTION Top Support Attachment Wedge Screw TH M12 x 20 Zn Screw CHC M6 x Compressing Spring 10

13 2 SPARE PARTS - FRAMES 2.10 LEFT TOP ARM - CODE PL 2253 REF # QTY. PART NO. DESCRIPTION Top Arm Pin V 6 x Washer M 20 Zn Washer W Screw TH M20 x 50 Zn Screw TH M20 x 90 Zn Self Braked Nut M Tap For Square Tube 50 x 50 x 5 RIGHT TOP ARM - CODE REF # QTY. PART NO. DESCRIPTION Top Arm Pin V 6 x Washer M 20 Zn Washer W Screw TH M20 x 50 Zn Screw TH M20 x 90 Zn Self Braked Nut M Tap For Square Tube 50 x 50 x 5 11

14 2 SPARE PARTS - FRAMES 2.11 RETRACTABLE ARM - CODE PL 3179 REF # QTY. PART NO. DESCRIPTION Vertical Retractable Arm Tube Ø45 x Compression Spring Elastic Bolt Spin Ø12 x 50 mm Compression Spring Pin V 6 x 70 12

15 2 SPARE PARTS - FRAMES 2.12 COMPLETE ANGLE BRAKE ASSY - CODE PL 0671 REF # QTY. PART NO. DESCRIPTION Angle Nut M Screw STHC M8 x Joint Ø8.2 x 11.2 x Nut M8 Hu Adjustment of oil flow on cylinder by angle brake REF # QTY. PART NO. DESCRIPTION DIMENSION A Screw M Nut Hu M20 Zn Plastic Plug Ø16 4 mm Plastic Plug Ø17 8 mm Plastic Plug Ø18 16 mm Adjustment of play on sliding tube 13

16 2 SPARE PARTS - FRAMES 2.13 SUPPORT FOR CROSS SLOPE LH - CODE PL 3755 REF # QTY. PART NO. DESCRIPTION Support For Anti-Shock Arm LH Axle Screw Tensilok M6 x 12 Zn Washer M20 Zn Self Braking Nut M BIS Plate Brake Nut M Screw TH M10 x 100 Zn Nut M Holding Washer Screw TH M16 x 90 Zn Lock Nut M16 14

17 2 SPARE PARTS - FRAMES 2.14 SUPPORT FOR CROSS SLOPE RH - CODE PL 3753 REF # QTY. PART NO. DESCRIPTION BIS Support For Anti-Shock Arm RH Axle Holding Washer Nut M BIS Plate Screw TH M10 x 100 Zn Washer M20 Zn Screw Tensilok M6 x 12 Zn Brake Nut M Screw TH M16 x 90 Zn Lock Nut M Self Braking Nut M20 15

18 2 SPARE PARTS - FRAMES 2.15 DOUBLE EFFECT CYLINDER Ø35-18 PL Corps-Body Ø35 Body (See Table Below) 2 1 Tie-Rod D18 Rod (See Table Below) O-Ring Joint Threaded Base Joint Brake Nut M Half Piston Piston Joint O-Ring R Flask Flange Fork Plug 12 x Angle Elbow Dimensions in mm: Cylinder: Rod: Body: ØA B L ØD Stroke: Set of Seals:

19 3 SPARE PARTS - ELEMENTS 3.1 DOUBLE FRAME ELEMENTS PL 4870a " LH 3 Blade Cut. Element PL Pg " RH 3 Blade Cut. Element PL Pg " LH 2 Blade Cut. Element PL Pg " RH 2 Blade Cut. Element PL Pg LH Skirt, Motor Driven PL Pg RH Skirt, Motor Driven PL Pg 23 17

20 3 SPARE PARTS - ELEMENTS " CUTTING ELEMENT - CODE PL 3686 Cutting Height - 51" 12 cc Motor Position 2 RH Rotation Motor 12 cc PL Pg Aluminum Section 800 mm Aluminum Section 400 mm Leading Edge 1200 mm Blade Assy Long RH PL Pg Complete Closing With Screws PL Pg Complete Closing With Screws PL Pg Junction L=150 mm Belt S x 1039 mm Adhesive Sticker Screw Tensilock M8 x Junction L=200 mm Screw Tensilok M8 x 25 Zn 18

21 3 SPARE PARTS - ELEMENTS " CUTTING ELEMENT - CODE (CONTINUED) PL Plastic Obturator Case Reinforcement w/screws LH Case Reinforcement w/screws RH Blade Case 400 mm Blade Case 800 mm Cover 130 mm Cover 400 mm Cover 530 mm Screw FHC M6 x Motor Blade Assy Short RH PL Pg Screw TH M6 x Screw TH M6 x Washer W Nut M S. S. Blade 480 mm EL RH SPECIAL NOTE: With every stainless steel blade ordered it is recommended that the following also be ordered: 1 ea Mounting hardware for 1 blade consisting of: 1 ea Locknut M10 1 ea Plug 2 ea Screw Tensilok M8 x 12 19

22 3 SPARE PARTS - ELEMENTS " CUTTING ELEMENT - CODE PL 3688 Cutting Height - 51" 12 cc Motor Position 2 LH Rotation Motor 12cc PL Pg Aluminum Section 800 mm Aluminum Section 400 mm Leading Edge 1200 mm Blade Assy Long LH PL Pg Complete Closing With Screws PL Pg Complete Closing With Screws PL Pg Junction L=150 mm Belt S x 1039 mm Adhesive Sticker Screw Tensilock M8 x 16 20

23 3 SPARE PARTS - ELEMENTS " CUTTING ELEMENT - CODE (CONTINUED) PL Junction L=200 mm Screw Tensilok M8 x 25 Zn Plastic Obturator Case Reinforcement w/screws LH Case Reinforcement w/screws RH Blade Case 400 mm Blade Case 800 mm Cover 130 mm Cover 400 mm Cover 530 mm Screw FHC M6 x Motor Blade Assy Short LH PL Pg Screw TH M6 x Screw TH M6 x Washer W Nut M S. S. Blade 480 mm EL LH SPECIAL NOTE: With every stainless steel blade ordered it is recommended that the following also be ordered: 1 ea Mounting hardware for 1 blade consisting of: 1 ea Locknut M10 1 ea Plug 2 ea Screw Tensilok M8 x 12 21

24 3 SPARE PARTS - ELEMENTS 3.4 HYDRAULIC MOTOR 12CC - CODE PL 3564 REF # QTY. PART NO. DESCRIPTION Motor Plate Pinion With Cone Coupling Washer W Screw CHC M8 x Gudgeon M6 x Nut Tensilok M6 Zn Hydraulic Motor 12cc Angle MJ 3/4 - MG 1/2 Cyl. With Counter Nut 22

25 3 SPARE PARTS - ELEMENTS 3.5 SKIRTING ELEMENT RH - CODE PL Motor 12cc PL Pg Screw TH M6 x Washer W Nut M Plastic Obturator Motor Blade Assy. Short RH PL Pg Complete Closing With Screws PL Pg Case Reinforcement With Screws RH Articulation - Motor Skirting Element PL Pg Aluminum Section 350 mm Blade Case 350mm - Skirting Element Leading Edge 350mm Cover 80mm Cover 130mm Screw FHC M6 x S. S. Blade 480mm EL RH 23

26 3 SPARE PARTS - ELEMENTS 3.6 SKIRTING ELEMENT LH - CODE PL Motor 12cc PL Pg Screw TH M6 x Washer W Nut M Plastic Obturator Motor Blade Assy. Short LH PL Pg Complete Closing With Screws PL Pg Case Reinforcement With Screws LH Articulation - Motor Skirting Element PL Pg BIS Aluminum Section 350 mm BIS Blade Case 350mm - Skirting Element Leading Edge 350mm Cover 80mm Cover 130mm Screw FHC M6 x S. S. Blade 480mm EL LH 24

27 3 SPARE PARTS - ELEMENTS 3.7 ARTICULATION SKIRTING ELEMENT - CODE PL Upper Element Lower Element Long Spacer Roller Axle Washer M Washer M10 Zn Locknut M Closing Element Screw Tensilok M8 x Washer W Screw TH M10 x 25 25

28 3 SPARE PARTS - ELEMENTS 3.8 COMPLETE CLOSING - CODE PL 3542 REF # QTY. PART NO. DESCRIPTION Closing Link Part Screw FHC M8 x Washer W Screw Tensilok M6 x 12 Zn Nut M Screw Tensilok M8 x 16 COMPLETE CLOSING (SYMMETRICAL) - CODE REF # QTY. PART NO. DESCRIPTION BIS Closing Link Part Screw FHC M8 x Washer W Screw Tensilok M6 x 12 Zn Nut M Screw Tensilok M8 x 16 26

29 3 SPARE PARTS - ELEMENTS " CUTTING ELEMENT - CODE PL 3552 Cutting Length " 12 cc Motor RH Rotation Motor 12 cc PL Pg Aluminum Section 600 mm Motor Blade Assy Short RH PL Pg Blade Assy Long RH PL Pg Belt S x 842 mm Blade Case 690 mm Complete Closing With Screws PL Pg Complete Closing With Screws PL Pg Cover 380 mm Cover 80 mm Screw FHC M6 x Junction L=200 mm Leading Edge 600 mm Screw Tensilok M8 x 25 Zn Adhesive Sticker Plastic Obturator Screw TH M6 x Washer W Nut M S.S. Blade 480 mm EL RH 27

30 3 SPARE PARTS - ELEMENTS " CUTTING ELEMENT - CODE PL 3602 Cutting Length " 12 cc Motor LH Rotation Motor 12 cc PL Pg Aluminum Section 600 mm Motor Blade Assy Short LH PL Pg Blade Assy Long LH PL Pg Belt S x 842 mm Blade Case 690 mm Complete Closing With Screws PL Pg Complete Closing With Screws PL Pg Cover 380 mm Cover 80 mm Screw FHC M6 x Junction L=200 mm Leading Edge 600 mm Screw Tensilok M8 x 25 Zn Adhesive Sticker Plastic Obturator Screw TH M6 x Washer W Nut M S.S. Blade 480 mm EL LH 28

31 3 SPARE PARTS - ELEMENTS 3.11 BLADE ASSEMBLY LONG RH - CODE PL Blade Hsg. Assy. Long RH PL Pg Cup Screw Tensilok M8 x 12 Zn Locknut M Cap Ø26 mm Washer W Screw CHC M8 x 20 29

32 3 SPARE PARTS - ELEMENTS 3.12 BLADE ASSEMBLY LONG LH - CODE PL Blade Hsg. Assy. Long LH PL Pg Cup Screw Tensilok M8 x 12 Zn Locknut M Cap Ø26 mm Washer W Screw CHC M8 x 20 30

33 3 SPARE PARTS - ELEMENTS 3.13 MOTOR BLADE ASSY SHORT RH - CODE PL Motor Blade Hsg. Assy. Short RH PL Pg Cup Screw Tensilok M8 x 12 Zn Locknut M Cap Ø26 mm Washer W Screw CHC M8 x 20 31

34 3 SPARE PARTS - ELEMENTS 3.14 MOTOR BLADE ASSY SHORT LH - CODE PL Motor Blade Hsg. Assy. Short LH PL Pg Cup Screw Tensilok M8 x 12 Zn Locknut M Cap Ø26 mm Washer W Screw CHC M8 x 20 32

35 3 SPARE PARTS - ELEMENTS 3.15 MOTOR BLADE HSG. ASSY SHORT RH - CODE PL Ring NILOS Blade Housing Short Shaft Motor, Blade RH Motor Pulley Threaded Nut On Right 33

36 3 SPARE PARTS - ELEMENTS 3.16 MOTOR BLADE HSG. ASSY SHORT LH - CODE PL Ring NILOS Blade Housing Short Shaft Motor, Blade LH Motor Pulley Threaded Nut On Left 34

37 3 SPARE PARTS - ELEMENTS 3.17 BLADE HSG. ASSY. LONG RH - CODE PL Ring NILOS Pulley Nut KM Washer MB Blade Housing Long Shaft Blade RH 35

38 3 SPARE PARTS - ELEMENTS 3.18 BLADE HSG. ASSY. LONG LH - CODE PL Ring NILOS Pulley Nut KM Washer MB Blade Housing Long Shaft Blade LH 36

39 4 HYDRAULICS 4.1 ELECTRIC CONTROL HANDLE - CODE PL 4859 For machines equipped with 1 to 8 double effect cylinders, without function of control for proportional valve Complete Electric Control Handle With Box, Wires and Female Plug: Bundle of Wires and Male Plug (19 Connectors): Support: Connectors 1 to 8, 12 and 13: Double effect cylinder functions Connector 9: ON/OFF Motors Function Connector 10: By-pass Function Connector 11: EVC Function (only in case of closed center hydraulic systems which work with the additional hydraulic unit ) 37

40 4 HYDRAULICS 4.2 ELECTRIC CONTROL HANDLE - CODE PL 4456 Emergency stop and general ON/OFF function Display Screen ON/OFF Hydraulic motors Selection of the movements carried out by the hydraulic cylinders ON Signal of the hydraulic motors Joystick: control of the movements of the hydraulic cylinders To carry out a movement of a hydraulic cylinder, operate the joystick by tilting it towards one of the 4 directions following the desired cylinder movement. Functions are changed by pushing the button located in the center of the joystick. 1. First press the button in order to select the desired function. 2. Then tilt simultaneously the joystick (without releasing the button). NOTE: To carry out another movement it is necessary to bring the level to the central position (neutral position), then use steps 1 and 2 to obtain the next function (cylinder movement). IMPORTANT: In order to optimize the longevity of the control handle, after each use, keep the handle in a clean and dry place, devoid of dust and grease. 38

41 4 HYDRAULICS 4.3 ELECTRIC CONTROL WITH MONO LEVER FROM 1 TO 8 DE PL

42 4 HYDRAULICS 4.4 HYDRAULIC KIT - CODE PL Cylinder Ø35-25 Stroke: 1000mm PL Pg Angle Elbow PL Pg J Non return Security Valve PL Pg Union Tube 40

43 4 HYDRAULICS 4.5 NON RETURN SECURITY VALVE JIC - CODE J PL Double Valve Joint Junction Adapter Elbow MJ 9/16 - MG 1/ Elbow MJ 9/16 FJ 9/ Junction MJ 9/16 MG 8/13 41

44 4 HYDRAULICS 4.6 CYLINDER DE CODE PL 1604 REF # QTY. PART NO. DESCRIPTION Body (See Table Below) Rod (See Table Below) O-Ring Rod Joint Ø Threaded Base Top Rod Joint Ø Brake Nut M Half Piston Piston Joint O-Ring R Flask Spacing Ring Dimensions in mm: Cylinder: Rod: Body: ØA B L ØD Stroke: Set of Seals:

45 4 HYDRAULICS 4.7 ELECTRIC SYSTEM WIRING PL