VINE TRIMMERS. Parts Manual For P2200 Code # Simple-Narrow Frame, 3 Blade Code # Simple-Narrow Frame, 4 Blade.
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1 VINE TRIMMERS Parts Manual For P2200 Code # Simple-Narrow Frame, 3 Blade Code # Simple-Narrow Frame, 4 Blade Marketed by: Benson Ave. Chino, CA Ph: 909/ Fax: 909/ FORM: CollardVineTrimmerPartsP2200 May 2014 R
2 TABLE OF CONTENTS SECTION DESCRIPTION... PAGE 1 Introduction Operator's Responsibility Spare Parts - Frames Complete Frame...(PL 4872) Complete Vertical Frame...(PL 4873) Complete Width Frame...(PL 4874) Complete Arms...(PL 4876) Complete Angle Brake Assy...(PL 4365) Complete Hydraulic System...(PL 4875) Support For Side Element...(PL 3601) Top Element Support...(PL 4128) Cylinder DE (PL 1604) Simple Narrow Frame...(PL 4870) Braces...(PL 2261) Spare Parts - Cutting Elements " Cutting Element RH...(PL 3686) " Cutting Element LH...(PL 3688) " Cutting Element RH...(PL 3548) " Cutting Element LH...(PL 3550) Hydraulic Motor 10cc...(PL 3539) Blade Assy Long RH...(PL 3540) Motor Blade Assy Short RH...(PL 3541) Blade Hsg. Assy. Long RH...(PL 3556) Motor Blade Hsg. Assy Short RH...(PL 3557) Blade Assy Long LH...(PL 3543) Motor Blade Assy Short LH...(PL 3555) Blade Hsg. Assy. Long LH...(PL 3558) Motor Blade Hsg. Assy Short LH...(PL 3559) Complete Closing...(PL 3542) " Cutting Element RH...(PL 3552) " Cutting Element LH...(PL 3602) Upper Element Plastic Protection...(PL 3665) Independent Width Adjustment...(PL 4868) Double Effect Cylinder (PL 1601) Hydraulic Schematics Electric Control...(PL 4866) Hydraulic System Electric Control...(PL 4867) Electric Control Handle...(PL 4858)... 38
3 1 INTRODUCTION Congratulations on your selection of a Collard Vine Trimmer. HISTORY The COLLARD family has been servicing grape growers for 5 generations. Andre Collard invented the first mechanical vine trimmer in Since that development COLLARD has made numerous improvements and continues to be the world leader in trimmers. QUALITY CONTROL Every stage in the production process is controlled to guarantee superior quality. After final assembly, each machine is run through a detailed test where everything is checked - rotation speed, operating pressure, hydraulic cylinders, flow rates, etc. All this is done to insure that every machine leaving the factory is in perfect working order. 1.1 OPERATOR'S RESPONSIBILITY Safe, efficient and trouble free operation of your Vine Trimmer requires that you and anyone else who will be operating or maintaining the machine, read and understand the Safety, Installation, Operation, Maintenance, and Troubleshooting information contained within the Operator's Manual. Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your tractor dealer if you need assistance, information or additional copies of the manuals. OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout this manual, are as seen from the driver's seat and facing in the direction of travel. NAME: PURCHASED FROM: DATE OF PURCHASE: CODE NUMBER: SERIAL NUMBER: 1
4 2 SPARE PARTS - FRAMES 2.1 COMPLETE FRAME - CODE PL 4872 Ref. Qty. Part No. Description Assy Complete Vertical Frame PL Pg Lower Fixing Complete Width Frame PL Pg Complete Hydr. System w/protection PL Pg Side Element Support PL Pg Complete Top Support PL Pg 9 2
5 2 SPARE PARTS - FRAMES 2.2 COMPLETE VERTICAL FRAME - CODE PL 4873 Ref. Qty. Part No. Description Assy Male Frame Cylinder DE Stroke 700 mm PL Pg Pin Ø Bolt Pin Ø6 Zn Axle Ø Washer Self Locking Ø Axle For Cylinder Washer Self Locking Ø Cap For Brace 60 x Screw TH M8 x Nut M8 Hu Female Vertical Frame Guide Block Lg. 8 mm PL Pg 6 3
6 2 SPARE PARTS - FRAMES 2.3 COMPLETE WIDTH FRAME - CODE PL 4874 Ref. Qty. Part No. Description Assy Central Support Width Adjustment Security Cap Complete Arms PL Pg Complete Arms PL Pg Flat Bar Screw TH M8 x Screw TH M14 x Washer M Guide Blcok Lg 8 mm PL Pg 6 4
7 2 SPARE PARTS - FRAMES 2.4 COMPLETE ARMS - CODE PL 4876 Ref. Qty. Part No. Description Assy Articulated Arm Spring Spring Washer Screw TH M20 x Nut Hu M20 Zn Retractable Side Arm Washer M20 Zn Screw TH M20 x Tightening Part Nut H M20 Zn Washer W Pin V 6 x Tap Male Horizontal Arm Complete Upper Arm Gaz Spring 5
8 2 SPARE PARTS - FRAMES 2.5 COMPLETE ANGLE BRAKE ASSY - CODE PL 4365 Feeding Flow Adjustment On Cylinder Ref. Qty. Part No. Description Assy Nut M Nut M8 Hu Screw STHC M8 x Joint Ø8.2 x 11.2 x Angle 9/16" JIC Play Adjustment On Sliding Tube Ref. Qty. Part No. Description Assy Screw M Nut HM20 Zn Plastic Plug A = 4mm Plastic Plug A = 8mm Plastic Plug A = 12mm Plastic Plug A = 16mm 6
9 2 SPARE PARTS - FRAMES 2.6 COMPLETE HYDRAULIC SYSTEM W/PROTECTION - CODE PL 4875 Ref. Qty. Part No. Description Assy Electric Controls Distributor Distributor Support Casing Screw Tensilock M8 x Nut Tensilok M8 Zn 7
10 2 SPARE PARTS - FRAMES 2.7 SUPPORT FOR SIDE ELEMENT - CODE PL 3601 Ref. Qty. Part No. Description Assy Lateral Support Screw TH M12 x 20 Zn Screw CHC M6 x Compressing Spring Attachment Wedge 8
11 2 SPARE PARTS - FRAMES 2.8 TOP ELEMENT SUPPORT - CODE PL 4128 Ref. Qty. Part No. Description Assy Top Support Attachment Wedge Screw TH M12 x 20 Zn Screw CHC M6 x Compressing Spring 9
12 2 SPARE PARTS - FRAMES 2.9 CYLINDER DE PL 1604 REF # QTY. PART NO. DESCRIPTION Body (See Table Below) Rod (See Table Below) O-Ring Rod Joint Ø Threaded Base Top Rod Joint Ø Brake Nut M Half Piston Piston Joint O-Ring R Flask Spacing Ring Dimensions in mm: Cylinder: Rod: Body: ØA B L ØD Stroke: Set of Seals:
13 2 SPARE PARTS - FRAMES 2.10 SIMPLE NARROW FRAME PL 4870 REF # QTY. PART NO. DESCRIPTION ASSY Complete Frame PL Pg Storage Support Rivet POP Ø4 x Identity Plate Hook Braces PL Pg " LH 3 Blade Cut. Element PL Pg " RH 3 Blade Cut. Element PL Pg " LH 2 Blade Cut. Element " RH 2 Blade Cut. Element 11
14 2 SPARE PARTS - FRAMES 2.11 BRACES PL 2261 REF # QTY. PART NO. DESCRIPTION Tube Tube Screw H M12 x Washer M12 Zn Washer W Nut Hu 12 Zn Screw TH M20 x Washer W Nut M20 Hu 12
15 3.1 51" CUTTING ELEMENT, 3 BLADE - CODE PL 3686 Cutting Height - 51" 10 cc Motor Position 2 RH Rotation REF # QTY. PART NO. DESCRIPTION ASSY Motor 10 cc PL Pg Aluminum Section 800 mm Aluminum Section 400 mm Leading Edge 1200 mm Blade Assy Long RH PL Pg Complete Closing With Screws PL Pg Complete Closing With Screws PL Pg Junction L=150 mm Belt S x 1039 mm Adhesive Sticker Screw Tensilock M8 x 16 13
16 3.1 51" CUTTING ELEMENT, 3 BLADE - CODE (CONTINUED) PL 3686 REF # QTY. PART NO. DESCRIPTION ASSY Junction L=200 mm Screw Tensilok M8 x 25 Zn Plastic Obturator Case Reinforcement w/screws LH Case Reinforcement w/screws RH Blade Case 400 mm Blade Case 800 mm Cover 130 mm Cover 400 mm Cover 530 mm Screw FHC M6 x Motor Blade Assy Short RH PL Pg Screw TH M6 x Screw TH M6 x Washer W Nut M S. S. Blade 480 mm EL RH SPECIAL NOTE: With every stainless steel blade ordered it is recommended that the following also be ordered: 1 ea Mounting hardware for 1 blade consisting of: 1 ea Locknut M10 1 ea Plug 2 ea Screw Tensilok M8 x 12 14
17 3.2 51" CUTTING ELEMENT, 3 BLADE - CODE PL 3688 Cutting Height - 51" 10 cc Motor Position 2 LH Rotation REF # QTY. PART NO. DESCRIPTION ASSY Motor 10cc PL Pg Aluminum Section 800 mm Aluminum Section 400 mm Leading Edge 1200 mm Blade Assy Long LH PL Pg Complete Closing With Screws PL Pg Complete Closing With Screws PL Pg Junction L=150 mm Belt S x 1039 mm Adhesive Sticker Screw Tensilock M8 x 16 15
18 3.2 51" CUTTING ELEMENT, 3 BLADE - CODE (CONTINUED) PL 3688 REF # QTY. PART NO. DESCRIPTION ASSY Junction L=200 mm Screw Tensilok M8 x 25 Zn Plastic Obturator Case Reinforcement w/screws LH Case Reinforcement w/screws RH Blade Case 400 mm Blade Case 800 mm Cover 130 mm Cover 400 mm Cover 530 mm Screw FHC M6 x Motor Blade Assy Short LH PL Pg Screw TH M6 x Screw TH M6 x Washer W Nut M S. S. Blade 480 mm EL LH SPECIAL NOTE: With every stainless steel blade ordered it is recommended that the following also be ordered: 1 ea Mounting hardware for 1 blade consisting of: 1 ea Locknut M10 1 ea Plug 2 ea Screw Tensilok M8 x 12 16
19 3.3 63" CUTTING ELEMENT, 4 BLADE - CODE PL 3548 Cutting Height - 63" 10 cc Motor Position 2 RH Rotation REF # QTY. PART NO. DESCRIPTION ASSY Motor 10cc PL Pg Aluminum Section 800 mm Blade Assy Long RH PL Pg Motor Blade Assy Short RH PL Pg Belt S x 1039 mm Complete Closing With Screws PL Pg Screw FHC M6 x Junction L=200mm Screw Tensilok M8 x 25 Zn Adhesive Sticker 17
20 3.3 63" CUTTING ELEMENT, 4 BLADE - CODE (CONTINUED) PL 3548 REF # QTY. PART NO. DESCRIPTION ASSY Plastic Obturator Aluminum Section 400mm Junction L=150mm Screw Tensilok M8 x Blade Assy Short RH PL Pg Aluminum Section 300mm Complete Closing With Screws PL Pg Case Reinforcement With Screws RH Case Reinforcement With Screws LH Blade Case 700mm Blade Case 800mm Belt S x 942mm Cover 530mm Cover 300mm Leading Edge 1500mm Screw TH M6 x Screw TH M6 x Washer W Nut M S.S. Blade 400mm EL RH S.S. Blade 480mm EL RH SPECIAL NOTE: With every stainless steel blade ordered it is recommended that the following also be ordered: 1 ea Mounting hardware for 1 blade consisting of: 1 ea Locknut M10 1 ea Plug 2 ea Screw Tensilok M8 x 12 18
21 3.4 63" CUTTING ELEMENT, 4 BLADE - CODE PL 3550 Cutting Height - 63" 10 cc Motor Position 2 LH Rotation REF # QTY. PART NO. DESCRIPTION ASSY Motor 10cc PL Pg Plastic Obturator Screw Tensilok M8 x 25 Zn Junction L=200mm Screw FHC M6 x Aluminum Section 800mm Belt S x 1039mm Complte Closing With Screws PL Pg Blade Assy Long LH PL Pg Motor Blade Assy Short LH PL Pg 27 19
22 3.4 63" CUTTING ELEMENT, 4 BLADE - CODE (CONTINUED) PL 3550 REF # QTY. PART NO. DESCRIPTION ASSY Cover 530mm Aluminum Section 400mm Aluminum Section 300mm Blade Assy Short LH PL Pg Complete Closing With Screws PL Pg Cover 300mm Belt S x 942mm Junction L=150mm Screw Tensilok M8 x Leading Edge 1500mm Blade Case 800mm Case Reinforcement With Screws LH Case Reinforcement With Screws RH Blade Case 700mm Adhesive Sticker Screw TH M6 x Screw TH M6 x Washer W Nut M S.S. Blade 480mm EL LH S.S. Blade 400mm EL LH Plastic Blade Guard SPECIAL NOTE: With every stainless steel blade ordered it is recommended that the following also be ordered: 1 ea Mounting hardware for 1 blade consisting of: 1 ea Locknut M10 1 ea Plug 2 ea Screw Tensilok M8 x 12 20
23 3.5 HYDRAULIC MOTOR 10CC - CODE PL 3539 REF # QTY. PART NO. DESCRIPTION Motor Plate Pinion With Cone Coupling Washer W Screw CHC M8 x Gudgeon M6 x Nut Tensilok M6 Zn Hydraulic Motor 10cc Angle MJ 3/4 - MG 1/2 Cyl. With Counter Nut 21
24 3.6 BLADE ASSEMBLY LONG RH - CODE PL 3540 REF # QTY. PART NO. DESCRIPTION ASSY Blade Hsg. Assy. Long RH PL Pg Cup Screw Tensilok M8 x 12 Zn Locknut M Cap Ø26 mm Washer W Screw CHC M8 x 20 22
25 3.7 MOTOR BLADE ASSY SHORT RH - CODE PL 3541 REF # QTY. PART NO. DESCRIPTION ASSY Motor Blade Hsg. Assy. Short RH PL Pg Cup Screw Tensilok M8 x 12 Zn Locknut M Cap Ø26 mm Washer W Screw CHC M8 x 20 23
26 3.8 BLADE HSG. ASSY. LONG RH - CODE PL 3556 REF # QTY. PART NO. DESCRIPTION ASSY Ring NILOS Pulley Nut KM Washer MB Blade Housing Long Shaft Blade RH 24
27 3.9 MOTOR BLADE HSG. ASSY SHORT RH - CODE PL 3557 REF # QTY. PART NO. DESCRIPTION ASSY Ring NILOS Blade Housing Short Shaft Motor, Blade RH Motor Pulley Threaded Nut On Right 25
28 3.10 BLADE ASSEMBLY LONG LH - CODE PL 3543 REF # QTY. PART NO. DESCRIPTION ASSY Blade Hsg. Assy. Long LH PL Pg Cup Screw Tensilok M8 x 12 Zn Locknut M Cap Ø26 mm Washer W Screw CHC M8 x 20 26
29 3.11 MOTOR BLADE ASSY SHORT LH - CODE PL 3555 REF # QTY. PART NO. DESCRIPTION ASSY Motor Blade Hsg. Assy. Short LH PL Pg Cup Screw Tensilok M8 x 12 Zn Locknut M Cap Ø26 mm Washer W Screw CHC M8 x 20 27
30 3.12 BLADE HSG. ASSY. LONG LH - CODE PL 3558 REF # QTY. PART NO. DESCRIPTION ASSY Ring NILOS Pulley Nut KM Washer MB Blade Housing Long Shaft Blade LH 28
31 3.13 MOTOR BLADE HSG. ASSY SHORT LH - CODE PL 3559 REF # QTY. PART NO. DESCRIPTION ASSY Ring NILOS Blade Housing Short Shaft Motor, Blade LH Motor Pulley Threaded Nut On Left 29
32 3.14 COMPLETE CLOSING - CODE PL 3542 REF # QTY. PART NO. DESCRIPTION Closing Link Part Screw FHC M8 x Washer W Screw Tensilok M6 x 12 Zn Nut M Screw Tensilok M8 x 16 COMPLETE CLOSING (SYMMETRICAL) - CODE REF # QTY. PART NO. DESCRIPTION Closing Link Part Screw FHC M8 x Washer W Screw Tensilok M6 x 12 Zn Nut M Screw Tensilok M8 x 16 30
33 " CUTTING ELEMENT - CODE PL 3552 Cutting Length " 10 cc Motor RH Rotation REF # QTY. PART NO. DESCRIPTION ASSY Motor 10 cc PL Pg Aluminum Section 600 mm Motor Blade Assy Short RH PL Pg Blade Assy Long RH PL Pg Belt S x 842 mm Blade Case 690 mm Complete Closing With Screws PL Pg Complete Closing With Screws PL Pg Cover 380 mm Cover 80 mm Screw FHC M6 x Junction L=200 mm Leading Edge 600 mm Screw Tensilok M8 x 25 Zn Adhesive Sticker Plastic Obturator Screw TH M6 x Washer W Nut M S.S. Blade 480 mm EL RH 31
34 " CUTTING ELEMENT - CODE PL 3602 Cutting Length " 10 cc Motor LH Rotation REF # QTY. PART NO. DESCRIPTION ASSY Motor 10 cc PL Pg Aluminum Section 600 mm Motor Blade Assy Short LH PL Pg Blade Assy Long LH PL Pg Belt S x 842 mm Blade Case 690 mm Complete Closing With Screws PL Pg Complete Closing With Screws PL Pg Cover 380 mm Cover 80 mm Screw FHC M6 x Junction L=200 mm Leading Edge 600 mm Screw Tensilok M8 x 25 Zn Adhesive Sticker Plastic Obturator Screw TH M6 x Washer W Nut M S.S. Blade 480 mm EL LH 32
35 3.17 UPPER ELEMENT PLASTIC PROTECTION PL 3665 REF # QTY. PART NO. DESCRIPTION Complete Kit Consisting of: 1 ea. Plastic Protection 1 ea. Fixation Plate 7 ea. Bolts M4 x 10 7 ea. Nuts M Replacement Plastic Only 33
36 3.18 INDEPENDENT WIDTH ADJUSTMENT - CODE PL 4868 REF # QTY. PART NO. DESCRIPTION ASSY Cylinder DE C=400 PL Pg Elastic Pin Ø4 x 35 Zn 34
37 3.19 DOUBLE EFFECT CYLINDER PL 1601 REF # QTY. PART NO. DESCRIPTION 1 1 Corps-Body D35 Body (See Table Below) 2 1 Tie-Rod D18 Rod (See Table Below) O-Ring Joint Threaded Base Joint Brake Nut M Half Piston Piston Joint O-Ring R Flask Flange Fork Dimensions in mm: Cylinder: Rod: Body: ØA B L ØD Stroke: Set of Seals:
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