PARTS MANUAL SECTION 94

Transcription

1 DISC MOWER Published 06/12 HMG7, HMG8, HMG9, HMG10 Disc Mower PARTS MANUAL SECTION 94 An Operator s Manual was shipped with the equipment. The Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. If the Operator s Manual is not with the equipment, contact your dealer or Bush Hog to obtain a copy before operating the equipment. Important Operating and Safety Instructions are found in the Mower Safety Video that can be instantly accessed on the internet at:

2 PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this section. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required. 2. The Purchase Order must include the name and address of the person or organization ordering the parts, who should be charged, and if possible, the serial number of the machine for which the parts are ordered. 3. The Purchase Order must clearly list the quantity of each part, the complete and correct part number (be sure to include all periods), and the basic name of the part. 4. The Manufacturer reserves the right to substitute parts where applicable. 5. Some parts are unlisted items which are special production items not normally stocked and are subject to special handling. Request a quotation for such parts before sending a Purchase Order. 6. The Manufacturer reserves the right to change prices without prior notice. For maximum safety and to guarantee optimum product reliability, always use genuine BUSH HOG Parts. The use of inferior replacement parts may causepremature or catastrophic failure which could result in serious injury or death.direct any questions regarding parts to: BUSH HOG 2501 Griffin Ave. Selma, AL Contact Us Alamo Group Inc.

3 INDEX HMG7, HMG8, HMG9, HMG10 DISC MOWER CONTENTS PAGE Curtain, Frame & Swath Board Assembly, HMG7,HMG8, HMG9, HMG Cutter Disc,Knives,Gearsets,& Related Parts Cutter Bar Assembly & Related Parts Decals- Placement Decals - Pictorials (Part 1) Decals - Pictorials (Part 2) Drive Belts, Shields, Frame Support & Related Parts Driveline, HMG Driveline, HMG8, HMG9, HMG Gearbox Assembly & Related Parts Kits, Anti-wear Skid Plate & Conversion Kit, Cutting Height Adjustment Kit, 3 Blade Conversion Main Frame, Hitch & Related Parts Table of Content

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5 TABLE OF CONTENT FOR PARTS (94-1-8) MAINFRAME HITCH AND RELATED PARTS ( ) CURTAIN, FRAME, SWATH BOARD & RELATED PARTS ( ) DRIVE BELTS, SHIELDS, FRAME SUPPORT & RELATED PARTS (94-1-2) CUTTER BAR ASSEMBLY AND RELATED PARTS (94-1-4) CUTTER DISC, KNIVES GEAR SETS AND RELATED PARTS (94-1-6) GEARBOX AND RELATED PARTS

6 CUTTER BAR ASSEMBLY AND RELATED PARTS The asymmetrical plate goes under the first disc near the gearbox on the even machines (6 and 8 discs) and under the first 2 discs near the gearbox on odd machines (5 and 7 discs)

7 CUTTER BAR ASSEMBLY AND RELATED PARTS Ref. Part No. Description Quantity HMG7 HMG8 HMG9 HMG Complete Gearbox Free Wheel Z36 Group N/A Disc With Drum With Convoy Group 2 4 N/A Disc Group Free Wheel Z45 Group Special Screw M10x Oil Cap 3/8 Gas 3/8 Gas Thread C Copper Washer 3/8" Special Screw M10x Tub Cover 1856x245 SP Tub Cover 2150x245 SP Tub Cover 2512x245 SP Tub Cover 2806x245 SP Tub Bottom 1856x215x Tub Bottom 2150x215x Tub Bottom 2512x215x Tub Bottom 2806x215x Hexagonal Nut M10 Din Iso 4032 M Symmetrical Slide Plate - Skid 350x45x Support Brace 512x455x35 SP C Washer, Flat M10 Uni Iso 7089 M Asymmetrical Slide Plate - Skid 350x45x Spacer Bushing D-Ext16 D-Int11 L Internal Slide Plate 568x220x210 SP Special Screw M10x Screw M12x35 Din Iso 4014 M12x C Washer, Flat M C Self locking Nut M Socket Hd. Cap Screw M8x Oil Cap 3/8 Gas Thread With Bar

8 CUTTER DISC, KNIVES GEARSETS AND RELATED PARTS

9 CUTTER DISC, KNIVES GEARSETS AND RELATED PARTS Ref. Part No. Description Quantity HMG7 HMG8 HMG9 HMG Special Screw M20x Bush Hold Bearing D_Ext40.05 L Washer Din x52x Bearing 6208 N 40x80x Internal Retaining Uni 7437 Din 472 D Free Gear Z=36 D_Ext117 D_Int80 L Special Nut M20x Free Gear Z45 D_Ext143.4 D_Int80 L Plastic Cap D91l11 With Collar D Special Flange Screw M10x Exagonal Nut M12, With Flange Disc Flange Cover D120 L Disc With Drum With Convoy Disc 400x240x Right Knife 40x108 Sp Left Knife 40x108 Sp Screw For Knife M12x C Selflocking Nut M20x Cup Spring M Grooved Disc Flange Bearing rs1/C Hexagonal Nut M Bearing Support Flange Special Screw Spacer Bushing Ring Or Oil Seal 40x56x Bearing z/C Rotor Gear With Shaft Z= D-Ext102 L100 Grooved Shaft

10 GEARBOX AND RELATED PARTS

11 GEARBOX AND RELATED PARTS Ref. Part No. Description Quantity HMG7 HMG8 HMG9 HMG Oil Vent Cap 3/8 Gas Thread With Bar C Copper Washer 3/8" 2 3 N/A Gearbox Housing Conical Crown Z Key Transmission Shaft Key Bearing Ring Or Or Bushing Cover Flange Oil Seal 45x72x Plastic Bushing Screw M10x C Selflocking Nut M Tab Washer With Long Tab Pinion With Shaft Z Bearing External Retaining Internal Retaining Seal Ring 35x80x External Retaining Internal Retaining C8 Screw M12x Lower Bolt-Lock Plate Reinforcement Plate Fluted Gear Ring Or Bush Hold Bearing Bearing Upper Bolt-Lock Plate Stopper Vent Oil 3/8 Gas H.S.B.H.S. Screw m10x Oil Seal 35x72x

12 MAINFRAME HITCH AND RELATED PARTS

13 MAINFRAME HITCH AND RELATED PARTS Ref. Part No. Description Quantity HMG7 HMG8 HMG9 HMG Plastic Cap Cylinder Attachment Pin W Spring Pin Grease Nipple M8x C Selflocking Nut M22 (Nylon Insert) Washer, Flat M Spacer Bushing Turnbuckle Support Headgear Attachment Pin For Headgear Spacer Plastic Bushing Grease Nipple M6x Hydraulic Cylinder Washer m48 x 30 x Washer, Thin Plastic Bushing Screw M8x C Washer, Flat M Manual Canister Manual C Selflocking Nut M H.S.B.H.S. Screw M10x Connector Support Plate Female Hydraulic Connector Click Pin For Tube Hair Pin Cotter Pin For 3pt Zinc Cricket Point Frame Lower Link Pin Hydrauilic Rubber Pipe Kit W Spring Pin Chain Attachment Knurl For Rope Rope Rope Clamp Stand Click Pin Joint For Attachment To Frame Ball-End Socket Joint Attachment Pin Cotter Pin 6.3x Pin For Lifting System Attachment Short Plastic Bushing Screw M14x Washer, Flat M Lever For Uncoupling Knob For Uncoupling Lever C Selflocking Nut M Spring For Lightening Lifting System Connecting Rod With Eyelet M12 X C Nut With Milled Flange M Bushing For Sup. Turnbuckle St C Selflocking Nut M C Washer, Flat M Turnbuckle Staff Spring For Turnbuckle Staff Turnbuckle Staff Cover Spring Pin C Washer, Flat M Driveshaft Assembly HMG7 Driveshaft Assembly HMG8, HMG9, HMG

14 DRIVELINE ASSEMBLY BUSH HOG HMG7 REF. PART NO. NO. DESCRIPTION QTY Assy Driveline -540 rpm Assy, QD Yoke Kit, Push Pin Kit, Bearing Cross Yoke, Outer Tube W M8 x 60 Roll Pin W M8 x 55 Roll Pin Yoke, Inner Tube Assy, Clutch - Free Wheel Assy, D/L Safety Shield - Complete Decal, Rotating Driveline Decal, Danger - Guard Missing

15 DRIVELINE ASSEMBLY BUSH HOG HMG8, HMG9, HMG10 REF. PART NO. NO. DESCRIPTION QTY Assy Driveline -540 rpm Assy-QD Yoke 1-3/ Push Pin Set B-P # Yoke-Collar & Snap Ring Retaining Ring A Assy, Yoke Collar-Complete Spring, QD Pin Pin, QD Kit, Slide Collar Repair Assy-Cross Bearing SER 5 EG# Yoke, Outer Tube W M10 x 75 Roll Pin Yoke, Inner Tube S Assy, Clutch-Free Wheel W M10 x 65 Roll Pin Shield, D/L Outer For Junction Ring Decal, Rotating Driveline Decal, Danger-Guard Missing

16 DRIVE BELTS, SHIELDS, FRAME SUPPORT & RELATED PARTS

17 DRIVE BELTS, SHIELDS, FRAME SUPPORT & RELATED PARTS Ref. Part No. Description Quantity HMG7 HMG8 HMG9 HMG C Selflocking Nut M C Washer, Flat M Rear Housing Threaded Pin M Screw M12x Cup Miller Washer M Washer, Flat 12-48x Belt Big Pulley Small Pulley Washer, Shim Front Housing Locking Pin Washer, Flat x Plastic Bushing C Washer, Flat M Main Pivot Spring Pin Threaded Turnbuckle C Washer, Flat M Hex Pin Washer, Flat 18-35x Spring For Backstand C Selflocking Nut M Washer, Flat 20-60x C Selflocking Nut M Key External Retaining Transmission Shaft Screw M6x C Washer, Flat M Security Guard Bearing, Ball - Sealed C Selflocking Nut M Safety Hook Spring Cotter Pin 5x Safety Hook Safety Click Bar Screw M16x Anti-Loose Plate Joint Vane Security Pin Frame Support Rubber Pawl Truss Head Screw C Cover Plate For Belt Inspection Slot

18 CURTAIN, FRAME, SWATH BOARD & RELATED PARTS

19 CURTAIN, FRAME, SWATH BOARD & RELATED PARTS Ref. Part No. Description Quantity HMG7 HMG8 HMG9 HMG Safety Curtain HMG Safety Curtain HMG Safety Curtain HMG Safety Curtain HMG Screw M10x C Washer, Flat M C Washer, Flat M C Selflocking Nut M C Selflocking Nut M Front Frame HMG Front Frame HMG Front Frame HMG Front Frame HMG Safety Curtain Cap c8 Screw M10x Flat Rod C8 Screw M12x C Washer, Flat M Lateral Frame Support Attachment Upper Frame HMG Upper Frame HMG Upper Frame HMG Upper Frame HMG C Selflocking Nut M Drum C10 Screw M12x Support - Main Frame (Outer) External Swather Swath Board Swath Reinforcement Bar Screw M12x Flatwasher M Rear Frame HMG Rear Frame HMG Rear Frame HMG Rear Frame HMG C8 Screw M8x H.S.B.H.S. Screw H.S.B.H.S. Screw Screw M12x

20 DECAL PLACEMENT

21 DECAL PLACENMENT REF. PART NO. NO. DESCRIPTION QTY Decal, Warning - Notice To Owner Decal, Warning - Notice To Owner Decal, Warning - Pressure Hazard Decal, Warning-540 PTO Speed Decal, Danger/Warning - Disc Stop Decal, Danger/Warning - Rotating Knives Decal, Warning-Safe Distance Decal, Warning-Machine Ride Decal, Warning-Entanglement Hazard Decal, Warning-Crushing Hazard Decal, Warning-Belt Stop Decal, Danger-Crushing & Shearing Hazard 1 * Decal, Warning-Crushing Hazard Decal, Warning - Hook Point Decal, Equipment To Wear Decal, Lubrication Points Decal, Oil Tank Model Decal, HMG Model Decal, HMG Model Decal, HMG Model Decal, HMG Decal, Bush Hog-14.85" Canister, Parts Manual Manual, Operators HMG 1 *Permanently Attached To Cover Sheet. If Not Readable, Order Complete Cover Sheet

22 DECALS - PICTORIALS (PART 1) REF. PART NO. NO. DESCRIPTION QTY Decal, Warning - Notice To Owner Decal, Warning - Notice To Owner Decal, Warning - Pressure Hazard Decal,Warning-540 PTO Speed Decal, Danger/Warning - Disc Stop Decal, Danger/Warning - Rotating Knives Decal, Warning-Safe Distance Decal, Warning-Machine Ride Decal, Warning-Entanglement Hazard Decal, Warning-Crushing Hazard Decal, Warning-Belt Stop

23 DECALS - PICTORIALS (PART 2) REF. PART NO. NO. DESCRIPTION QTY Decal, Danger-Crushing & Shearing Hazard 1 * Decal, Warning-Crushing Hazard Decal, Warning - Hook Point Decal, Equipment To Wear Decal, Lubrication Points Decal, Oil Tank Model Decal, HMG Model Decal, HMG Model Decal, HMG Model Decal, HMG Decal, Bush Hog-14.85" 1 *Permanently Attached To Cover Sheet. If Not Readable, Order Complete Cover Sheet

24 CONVERSION KIT PARTS LISTING BUSH HOG HMG8, HMG10 3 Blade Disc Anti-Wear Skid Plate 3 Blade Conversion 3 Blade OuterDisc Hat Cutting Height Conversion REF. PART NO. NO. DESCRIPTION QTY Kit, Anti-Wear Skid Plate 1 Per Disc Plate, Anti-Wear Slide Skid 1 Per Kit Screw, Sckt But Hd 10 x 25 PL10 2 Per Kit C Nut Met TLE (Thin) 10-P1.5 PL 2 Per Kit Kit, Cutting Height Conversion 1 Per Machine Wdmt, Cutting Height Plate 2 Per Kit Nut Met Flange 10-P1.50 PL 4 Per Kit C Nut Met TLE (Thin) 10-P1.5 PL 4 Per Kit Kit, 3 Blade Conversion -6 Disc 1 Per Machine (Only HMG8) Wdmt, (3) Blade Disc 4 Per Kit Wdmt, (3) Blade Outer Disc Hat 2 Per Kit Nut Met Flange 12-P1.75 PL 6 Per Kit Blade, RH -CW 3 Per Kit Bolt, Blade 6 Per Kit Blade, LH -CCW 3 Per Kit Kit, 3 Blade Conversion -8 Disc 1 Per Machine (Only HMG10) Wdmt, (3) Blade Disc 6 Per Kit Wdmt, (3) Blade Outer Disc Hat 2 Per Kit Nut Met Flange 12-P1.75 PL 8 Per Kit Blade, RH -CW 4 Per Kit Bolt, Blade 8 Per Kit Blade, LH -CCW 4 Per Kit

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26 2501 Griffin Ave. Selma, AL (334) (334) Parts Ordering Fax