NDE. Parts Manual English Language Version 2 July Series. Vertical Cutter / Mixer / Feeder. Model 502 (Shown with an Inclined Conveyor)

Transcription

1 Series Vertical Cutter / Mixer / Feeder Parts Manual English Language Version 2 July 2005 Model 502 (Shown with an Inclined Conveyor) Models in Series Model 502 (Shown with a Flat Conveyor) Sales and Marketing 401 East 8th Street, Suite 219 Sioux Falls, SD USA sales@ndeco.com Manufacturing Plant th Ave. NE Portage La Prairie, MB R1N 3C5 Part #: 14153A

2 1-1 Ordering Parts This Manual contains the Parts for the 502 to 802 series Machines. Subassemblies are located in the first section, the Final Assembly in the second section and the Optional Equipment in the third section. To obtain replacement parts, please contact your dealer for service. To locate the nearest dealer please contact a representative using the contact information below. When ordering parts please have the following information on hand: - Part Numbers - Model and Serial Number of the specific machine - Quantities Required To ensure warranty support for your machine, please fill out the warranty registration card provided in your Operator's Manual. Contact Information Sales and Marketing 401 East 8th Street, Suite 219 Sioux Falls, South Dakota sales@ndeco.com Website: Toll Free (North America): Tel Fax Manufacturing Plant th Ave. NE Portage La Prairie, MB R1N 3C5 Tel Fax Note: This Parts Manual is subject to change without notice. See your local dealer for details regarding recently published updates. Owner: Model: Serial No.:

3 Table of Contents 1-2 Introduction Table of Contents Service History Log Subassemblies Frames Hubs and Tires Driveline Shafts Oil Tank & Gearboxes Augers Conveyors Final Assembly Overview Front End Parts Tub Parts Conveyor End Shields and Hoses Decals Optional Equipment Platform and Ladders Monitor Pole Road Lighting Package Two Speed Auger Drive Kit 4-5 Conveyor Feed Slide and Magnet Kits Conveyor Speed Control & Extension Kits 4-8 Summary Table of all Optional Equipment 4-9 Notes

4 Service History Log 1-3 DATE PART NO./DESCRIPTION COST

5 Models Vertical Cutter/Mixer/Feeder 2-1 Frame Subassembly (Assemblies 10380, 10381, 10382, & 10384) * * ( Frame)

6 Models Vertical Cutter/Mixer/Feeder 2-2 Frame Subassembly - Parts List Association Table MODEL # LP LP FRAME PART # Frame Assembly Parts Lists ITEM PART DESCRIPTION * Spindle * Spindle- Double, 3" - 10 K * 2* Hub Assembly - Complete with Hardware * Hub - 8 Bolt Ag, 1.5 off set * Weighbar - 2-1/8" Weighbar 700/800/1000 Series WA-Hitch/Frame, 552LP WA-Hitch/Frame WA-Hitch/Frame, 502LP WA-Hitch/Frame, L x 15 Tire Implement Tire 12.5L x 16, 33" High Pin - Jack Loom - Polyethelen, 3/4" (LCP750) (not shown) Grease - Elbidea Brg (LCEP2) (not shown) W.A. - Load Cell Mt, (small hole) W.A. - Load Cell Mt Safety Chain - 3/8" X 72", 20,200 LB Loom-Wire, 3/8 Split, per Foot (not shown) IronWorks Jack HB.5x8.5 G8 Hex Head Bolt 1/2-13 X 8.5 Gr Weldment - Hitch, 1-1/4 in. hole FlatWasher Flat washer 1-1/4 SAE Nut-Castle Hex Castle Nut 1 1/4-12 UNF hexheadbolt Hex Head Bolt 3/4-10 X 8 Gr Nut-FlangLock Lock Nut -Flange Unitorque 3/4-10 UNC hexheadbolt Hex Head Bolt 1/2-13 X 4 1/2 Gr Nut-FlangLock Flange Lock Nut-Unitorque -1/2-13NC hexheadbolt Hex Head Bolt 3/8-16 X 5 Gr Nut-FlangLock Flange Lock Nut-3/8 NC Unitorque frame WA WA-Hitch/Frame, * Units with last four digits of serial # 1691 and under use spindle and hub assembly

7 Models Vertical Cutter/Mixer/Feeder Brake Axle Frames Assembly CE & 10384CE Association Table MODEL # FRAME PART # 502CE 602CE 702CE 802CE 10380CE 10380CE 10384CE 10384CE

8 Models Vertical Cutter/Mixer/Feeder 2-4 Brake Axle Frames - Parts List Parts List ITEM PART DESCRIPTION 10380CE 10384CE Weighbar - 2-1/8" CE WA - Frame 702CE/802CE CE WA-Hitch/Frame, 502CE Rim/Tire Assy 16x10x8 bolt METRIC Axle - Double with Brake Weighbar 700/800/1000 Series Pin - Jack Plate- Support Bushing-Brake Plate Spacer LHP Formed Angle-Brake Lever Mount-LH RHP Formed Angle-Brake Lever Mount-RH Plate-Cable Ratchet Bar-Ratchet Pawl Cable -3/16 x 36" Bar-Mechanical Brake Lever Plate-Clamping Weldment-Engagement Pawl Washer Spacer Weldment-Cable Wind WA - Cable Wind Support -PTO Shaft Plate-Axle Clamp Weldment-Pinion Shaft Loom - Polyethylene 3/4" (LCP750) W.A. - Load Cell Mt, (small hole) W.A. - Load Cell Mt Safety Chain - 3/8" X 72", 20,200 LB Loom-Wire, 3/8 Split, per Foot (LCP ) IronWorks Jack CC.1875 Cable Clamp -3/ FHN.375 Flange Lock Nut-3/8 NC Unitorque FHN.5 Flange Lock Nut-Unitorque -1/2-13NC FHN.75 Lock Nut -Flange Unitorque 3/4-10 UNC FW1.25N Flat washer 1-1/4 SAE HB.375x1.25 Hex Head Bolt 3/8-16 X 1 1/ HB.375x5 Hex Head Bolt 3/8-16 X HB.375x5.5 Hex Head Bolt 3/8-16 X 5 1/ HB.375x5G8 Hex Head Bolt 3/8-16 X 5 Gr HB.5x1.25 Hex Head Bolt 1/2-13 X HB.5x1.5 Hex Head Bolt 1/2-13 X 1 1/ HB.5x2G8 Hex Head Bolt 1/2-13 X 2 Gr HB.5x5 Hex Head Bolt 1/2-13 X HB.5X6.5G8 Hex Head Bolt 1/2-13 X 6 1/2 Gr HB.75x5G8 Hex Head Bolt 3/4-10 X 5 Gr HB.75x6.5G8 Hex Head Bolt 3/4-10 X 6 1/2 Gr HNY.75 Nylon Locknut.75" LW.5 Lockwasher-1/ PF208V Clevis Option-Perfect Hitch-1.25 Drawpin PF237VR Perfect Hitch Base, Cat III 1 1

9 Models Vertical Cutter/Mixer/Feeder 2-5 Association Table Tire and Hub Subassemblies MODEL # LP LP CE Standard TIRE Standard HUB Optional TIRES AIRCRAFT TIRE and HD IMPLEMENT TIRE IMPLEMENT ITEM PART DESCRIPTION I / ply A Rim 16 x 10.5, 1.5 Offset - 8 Bolt Ag LOW PROFILE ITEM PART DESCRIPTION B Tire - Aircraft 11.5L x " A Rim 14.5 x 9.5, Offset - 8 Bolt Ag HD IMPLEMENT ITEM PART DESCRIPTION A B Rim 17 x 15,.625 Offset - 8 Bolt Ag HUB LB, 1.5" OFFSET ITEM PART DESCRIPTION Hub LB (No Hardware) Stud Bolt WB UNF Inner Bearing Dust Cap Outer Bearing Seal Outer Race Inner Race 1 9 HNW Nut, Hex Wheel 5/8-18 NF HUB LB, 1.5" OFFSET ITEM PART DESCRIPTION A Hub - 10,000 LB (no hardware) Seal - 10,000 LB Hub Cup - Bearing, Inner Cup - Bearing, Outer Dust Cap - 10,000 LB Hub Cone - Bearing, Inner Cone - Bearing, Outer HNW Bolt - Wheel, Press-In (5/8" x 2.25") Nut, Hex Wheel 5/8-18 NF 8 8

10 Models Vertical Cutter/Mixer/Feeder 2-6 Brake System Subassembly Assembly (Used only on model 802CE) Parts List ITEM PART DESCRIPTION QTY Outer hub bearing Inner hub bearing Wheel Stud Hub/drum assembly Hub cap Split Pin Crown nut Wheel nut Retaining ring Shoe with lining Camshaft Brake lever Axle 1

11 Models Vertical Cutter/Mixer/Feeder 2-7 Driveline Subassembly Assemblies & (Common on all machines) Use Driveline14105 for 540 PTO Use for 1000 PTO ITEM PART DESCRIPTION Bearing Ring SC25 (not shown) Support Bearing (not shown) Spring Pin 10 x 80 (not shown) Inner Profile S4GA Inner Profile S4GA Shield Cone 3 Rib Inboard Yoke S Cross and Bearing Kit Cross and Bearing Kit Inboard Yoke S Shield Cone 6 Rib Double Yoke Yoke 1-3/8 6 SPL ASG Yoke 1-3/8 " 21 SPL. ASG Inn. Shield Tube Rnd Inn. Shield Tube Rnd CV Cone & Bearing Assy. (not 1 1 shown) Shearbolt Clutch Shearbolt Clutch Profile & Sleeve W. A Profile & Sleeve W. A Out. Shield Tube Oval Out. Shield Tube Oval Safety Chain (not shown) HB.313x2.5 Hex Head Bolt 5/16-18 X 2 1/ TLN.313 Nut, Hex Top Lock 5/16-18 UNC Gr 5 Zn Plt 1 1

12 Models Vertical Cutter/Mixer/Feeder 2-8 Driveline Subassembly & (Common on all machines) Driveline is used on all single speed machines. Driveline replaces when the two speed gear box option is installed ( Driveline) 3 5 ( Driveline) ITEM PART DESCRIPTION Spring Pin 10 x 80 (not shown) Inner Profile S Inner Profile S Inboard Yoke S Cross and Bearing Kit Cross and Bearing Kit Yoke - 1 3/4 " - 20 SPL. I. C Yoke 1-3/4 20 SPL ASG Inboard Yoke S ASG Col. Kit (not shown) Outer Profile S Stub Shaft & Outer Profile (S5) - 1

13 Models Vertical Cutter/Mixer/Feeder 2-9 Oil Tank & Gearbox Subassemblies Assemblies 14425, 10143, & (Common on all machines) Parts List 2 5* Oil Tank 1 4 ITEM PART DESCRIPTION QTY Clamp - Hose, Spring Grip 1/2" Hydraulic Tank Cap - Breather, Oil Tank 1 4 CPUT.5x.375 Tube - Polyurethane, Clear 0.65 ft 5* HFL90808 HF - 90 Elbow, #8 NPT Male x #8 JIC Male 1 6 HFW90606 HF - 90 Elbow, #6 NPT Male x #6 Hose Barb 2 * Item ( 5* ) on the Tank is connected to either one of Items ( 13, 14 or 15 ) on the Gearboxes via the " Gearbox " hose shown on Page

14 Models Vertical Cutter/Mixer/Feeder 2-10 Gearbox Subassemblies - Parts List Association Table MODEL # LP LP PART # (standard) OPTIONAL & & & is a 540 RPM Gearbox and & combined make a 1000 RPM Unit. It is an option to convert any machine to either a 540 or 1000 RPM Planetary Gearbox Assemblies ITEM PART DESCRIPTION L Gear Box Gear Box Oil - Shell Tivela Oil WB ( ) L 6.5 L 2 L L Gearbox - (1000RPM) L Planetary PG1802 VM Grease - Elbidea Brg (LCEP2) L RR1750 Single input Gear Box Oil - Shell Omala HD -220 Oil 17 L 17 L L RR1700 Single (154F5026) CT.25x.030 Copper Tubing - 1/4OD x.03w GZ.125N Grease Zerk -1/8-27 NPT Straight HFAS#8NM#8NF 14 HFM40607 Hyd Fit Adapt Swivel, #8 NPT Male x # 8 NPT Female HF - Straight, #6 NPT Male x #6 NPT Female Swivel HFM90807 HF - 90 Elbow, #8 NPT M x #6 NPT Swiv F HFM90809 HF - 90 Elbow, #8 NPT M x #8 NPT Swiv F HFN00606 Nipple-Hex 3/8 NPT HFN00707 Hyd Fitting-Union-3/8 NPT Female X HFN01207 HF Bushing #12NPT M x #6 NPT F HFN01209 HF Bushing #12NPT M x #8 NPT F HFN900404CSN HF- 90 Elbow, #2 NPT M x #4 Comp Sleeve for 1/4 OD Pipe HFN90607 HF - 90 Elbow, #6 NPT Male x #6 NPT Female HFNH12 HF #12 NPT Hex Plug HFNV06 HF - Vent Plug, #6 NPT HFNV08 HF - Vent Plug, 1/2" NPT HFY00305 #2 NPTf x #4 Comp Sleeve HFY90205 HF- 90 Elbow, #2 NPT M x #4 Comp Sleeve for 1/4 OD Pipe

15 Models Vertical Cutter/Mixer/Feeder 2-11 Auger Subassembly Assemblies 10001, & ** 1* 5 3*** 5 ( Auger)

16 Models Vertical Cutter/Mixer/Feeder 2-12 Auger Subassembly - Parts List 10001, &14168 Associativity Table MODEL # LP LP CE AUGER PART # Parts List (For standard 9 Knife Augers) ITEM PART DESCRIPTION * 10008A Knife Reinforcement Plate ** Auger Cutting Knife *** Scraper Weldment - Auger Weldment - Auger Auger Weldment BFHS.625X2 Hx Sckt Flt Hd Bolt 5/8-11 NC x 2 Gr 8 (C'Sunk 82 deg) BFHS.625X2.5 Hx Sckt Flt Hd Bolt 5/8-11 NC x 2 1/2 Gr 8 (C'Sunk 82 deg) /QTY * Optional - Several Reinforcement Plates may be installed. ** Optional Knife Kits Any combination and number of knives is possible up to a maxuimum of nine knives. The Table below contains the predetermined Kits. PART KNIFE OR KNIFE KITS PART KNIFE OR KNIFE KITS Single Steel Knife (inquire) 7 Steel Knives Kit Single Carbide Knife (inquire) 7 Carbide Knives Kit (inquire) 5 Steel Knives Kit (inquire) 9 Steel Knives Kit (inquire) 5 Carbide Knives Kit (inquire) 9 Carbide Knives Kit *** Optional Scrapers PART SCRAPERS PART SCRAPERS /2" Scraper 10009B 5 1/2" Scraper 10009F 4" Scraper 10009E 6" Scraper 10009A 4 1/2" Scraper 10009C 6 1/2" Scraper 10009D 5" Scraper

17 Models Vertical Cutter/Mixer/Feeder 2-13 Conveyor Subassembly Assemblies 10386, 10387, & (Common to all machines) ( ' Incline Conveyor)

18 Models Vertical Cutter/Mixer/Feeder 2-14 Conveyor Subassembly - Parts List 10386, 10387, & (Common on all machines) Association Table CONVEYOR PART # CONVEYOR SIZE 6' 6.5' 7' 7.5' OPTIONAL All conveyors fit on all machines Conveyor Parts List ITEM PART DESCRIPTION Motor Guard Cover Plate Hyd. Motor - Conveyor Flange Bearing, Radial Ball Bearing Coupling Half - 1 in. Bore WA - Chain Guard, LH 7.5 ft WA - Chain Guard, LH 6 ft A WA - Chain Guard, LH 7 ft WA - Chain Guard, LH 6.5 ft Coupler Chain - Double WA-Chain Guard 7.5 ft, RH WA-Chain Guard 6 ft, RH A WA-Chain Guard 7 ft, RH WA-Chain Guard 6.5 ft, RH WA-Conveyor 6-1/2 ft WA-Conveyor, 6 ft WA-Conveyor 7 ft WA-Conveyor 7-1/2 ft Assy - Conveyor Idle Shaft Coupling Half - 1-1/4 Bore WA - Btm Sheet, Conveyor 6 ft WA-Btm Sheet, Conveyor 6.5 ft WA - Btm Sheet, Conveyor 7 ft WA-Btm Sheet, Conveyor 7.5 ft WA - Conveyor Chain 6' WA - Conveyor Chain 6.5' WA - Conveyor Chain 7' WA - Conveyor Chain 7.5' WA - Guard, Hyd Motor Plate - Chain Tensioner Key - 1/4x1/4x1.25 in HBFT.5x4 Hex Head Bolt 1/2-13 X 4 Full Thread HN.5 Hex Nut 1/2-13 UNC WK.25x1.00 Woodruff Key, 1/4 x 1.00 Dia