Original BMW Accessories. Installation Instructions.

Transcription

1 Original BMW Accessories. Installation Instructions. M Performance Power and Sound Kit Retrofit Kit. BMW 5 Series (G30, G31) Retrofit kit number M Performance Power and Sound Kit Installation time The installation time is approx. 6.0 hours. This may vary depending on the condition of the car and its equipment package. The installation time shown does not include any time spent on programming/coding. The calculation of the total costs for the programming time must be factored into the calculation of retrofitting costs (must not be invoiced under the warranty). Important information These installation instructions are primarily designed for use within the BMW dealership organisation and by authorised BMW service companies. These installation instructions are intended for use by qualified specialist staff trained on BMW cars with the relevant expert knowledge. All work must be completed using the latest BMW repair manuals, wiring diagrams, servicing manuals and work instructions, in a logical order, using the prescribed tools (special tools), and observing current health and safety regulations. If you experience installation or functional problems, restrict troubleshooting to approx. 0.5 hours for mechanical work and 1.0 hour for electrical work. To avoid unnecessary extra work and/or costs, send an inquiry straight away to the technical parts support team via the Aftersales Assistance Portal (ASAP). Quote the following information: VIN, retrofit kit part number, a detailed description of the problem, any work already carried out. Do not archive the hard copy of these installation instructions, since daily updates are provided via ASAP! Installation information Ensure that the cables and/or lines are not kinked or damaged as you install them in the car. Costs arising from this will not be reimbursed by BMW AG. Additional cables/lines that you install must be secured with cable ties. All illustrations show LHD (left-hand drive) cars; proceed similarly on RHD (right-hand drive) cars. After the installation work, the retrofit must be programmed / coded via the Conversions path. Only affix sticker set G with the consent of the customer; installation instructions are enclosed. BMW AG, Munich /2017 (T/Z) 1.5 1/14

2 Pictograms! Denotes instructions that draw your attention to dangers. Denotes instructions that draw your attention to special features. Denotes the end of the instruction or other text. Ordering instructions The tailpipe trims are not supplied in the retrofit kit and must be ordered separately (see EPC for part number and details). Activation code The activation code must be requested using the document enclosed with the Power and Sound Kit in the envelope marked F via the Aftersales Assistance Portal (ASAP) in the Service/Technology section under Sweeping Technologies, menu item Request Tuning Kit FSC. Workshop certificate Print out the Workshop certificate section at the end of the installation instructions, fill it in and give it to the customer. Parts reports (for German-speaking countries only) Print out the Parts report section at the end of the installation instructions and give it to the customer. Special tools required None BMW AG, Munich /2017 (T/Z) 1.5 2/14

3 Table of contents Section Page 1. Power and Sound Kit parts list Parts list for M Performance tailpipe trims (not included in the retrofit kit) Preparatory work Installing the torque converter Installing the silencer system Power and Sound Kit installation Requesting an activation code Coding Workshop certificate CP-GBM CP-GBM BMW AG, Munich /2017 (T/Z) 1.5 3/14

4 1. Power and Sound Kit parts list Legend A M Performance silencer B Clamping ring C Dummy flap actuator D Sticker E Badge (M Performance Power Kit) F Envelope G Sticker set H Torque converter BMW AG, Munich /2017 (T/Z) 1.5 4/14

5 2. Parts list for M Performance tailpipe trims (not included in the retrofit kit) Legend AA Tailpipe trim, left AB Tailpipe trim, right AC Clamping ring (2 x) BMW AG, Munich /2017 (T/Z) 1.5 5/14

6 3. Preparatory work ISTA No. Disconnect the negative battery cable The following components must be removed first of all None BMW AG, Munich /2017 (T/Z) 1.5 6/14

7 4. Installing the torque converter Install the torque converter H as per ISTA No o BMW AG, Munich /2017 (T/Z) 1.5 7/14

8 5. Installing the silencer system Install the silencer system as described in Installation Instructions No Installation Inst uctions o BMW AG, Munich /2017 (T/Z) 1.5 8/14

9 6. Power and Sound Kit installation The bonding surfaces must be completely dry, clean, and free from wax or grease. Enter the dealer name, date and type approval number on Power Kit sticker D. For this Power Kit, the type approval number is P265. Affix sticker D on the right inner surface of the bonnet (1) at the indicated position. The bonding surfaces must be completely dry, clean, and free from wax or grease. Affix badge E in the centre of the lock carrier (1). BMW AG, Munich /2017 (T/Z) 1.5 9/14

10 7. Requesting an activation code Note that entries are case sensitive! Take the activation code document out of envelope F and log into the ASAP portal. On the Service/Technology page, open the Sweeping Technologies menu and menu item Request Tuning Kit FSC. Enter the last 7 digits of the chassis number in the box headed Chassis number (1). Enter the serial number in the field headed P/N (2). Enter the alphanumeric combination from the tuning kit activation code document found in envelope F in the box headed Key (3). Then click the Download button (4).! If you enter the data incorrectly 10 times, the certificate will be blocked. Prior to downloading the activation code, you absolutely must check the chassis number and cancel the request if there are any mistakes. Save the activation code to a suitable storage medium and keep it ready for the programming process. Once the activation code has been generated, you are automatically forwarded to the Download Activation Codes area (1). BMW AG, Munich /2017 (T/Z) /14

11 8. Coding The retrofit must be carried out with ISSS (using the latest software version!). Connect the car with the ISSS using ICOM. Vehicle identification begins automatically. Confirm the control unit replacement with No. After identification, switch to the Vehicle menu and then select the tab Conversions. Select the conversion performed and click Determine action plan below. Select Accept action plan. Then follow the instructions. After programming, carry out a vehicle test and observe the instructions in the rework list. If the action Enable DME/DDE action should appear in the concluding report, you must change the terminals. After changing the terminals, continue with the standard diagnostic process (continue with the car test) and delete any error memory entries. You must ensure that no error memory entries are still present. Re-assemble the car. BMW AG, Munich /2017 (T/Z) /14

12 9. Workshop certificate Workshop certificate M Performance Power and Sound Kit This is to confirm that the M Performance Power and Sound Kit has been installed in full in the following car. No additional components have been converted or retrofitted. Part number M Performance Power and Sound Kit The corresponding programming/coding has been carried out. The use of RON 98 fuel (AKI 93) is recommended for use with the BMW M Performance Power and Sound Kit. Car model: BMW 540i/540i xdrive (G30, G31) VIN: Name and address of the vehicle keeper: Place, date Signature of person responsible Dealership (company name / stamp) BMW AG, Munich /2017 (T/Z) /14

13 Kraftfahrt-Bundesamt D Flensburg A u s z u g / e x c e r p t aus der EG-Genehmigung Nr. / from WVTA Nr.: e1*2007/46*1688*00 und dem Gutachten Nr. / and test report No.: CP-GBM-00 vom Fahrzeughersteller / manufacturer: BMW AG, D München Seite 1 von 1 Fahrzeugtyp / vehicle type Variante/Version Handelsbezeichnung / Variant /version commercial description Gen.-Nr. / App.-No. G5L JB3? /???????? JB5? /???????? 5er Reihe (540i, 540i xdrive) e1*2007/46*1688*00-?? An o.a. Fahrzeugen, die im Geltungsbereich der StVZO zugelassen sind, dürfen gemäß 19 Abs. 3 Nr. 1.b und Abs. 7 StVZO folgende Fahrzeugteile nachträglich ein- oder angebaut werden / According to Art. 19 sec. 3 No. 1.b in combination with sec. 7 StVZO retrofitting for the subsequent named vehicle parts is permissible: Auflagen / requirements Lfd. Nr. / Seq. No. Fahrzeugteil(e) / vehicle part(s) (Benennung und Identifizierungsmerkmal(e)/ Denomination and identifying proberties) 1 Nachschalldämpfer/ Rear silencer + Erhöhung der Motorleistung / Increasing Net Power Kennzeichnung:/ Identifiaction: Schalldämpfer Aufkleber innenseite Motorhaube Randbedingungen / Boundary conditions (z.b.: Geltungsbereich, Ausrüstungsgegenstand, Einschränkungen, Änderungsdaten für Fz.-Papiere / e.g. scope, equipment, limitations, amendment of registration) Änderungsdaten für Fz.- Papiere: Amendment of registration: Feld U1: 72 Feld U3: 86 Feld P.2: K 265 Feld 22: m. geänd. Motorsteuergerät M Performance i.v.m. Nachschalldämpfer: Kennzeichnung: BMW *** Anbauabnahme durch aasop bzw. einen Prüfingenieur einer aaüo nicht erforderlich / acceptance test by offically recognized expert is not necessary Änderung der Fz-Papiere ist nach 13 FZV unverzüglich erfoderlich / Amendment of registration through registration office acc. to 13 FZV is immediately necessary Die Betriebserlaubnis des Fahrzeugs bleibt nach dem Ein- oder Anbau der o.a. Fahrzeugteile bei Einhaltung der ggf. genannten Randbedingungen und Auflagen bestehen. / The type approval remains valid after the installation of these vehicle parts as long as the basic conditions and the requirements are fulfilled Der Fahrzeugführer hat diesen Auszugmitzuführen und zuständigen Personen auf Verlangen auszuhändigen. / The vehicle driver has to carry this extract with him and must present it to authorised persons when required. Kraftfahrt-Bundesamt Beglaubigt: Flensburg, den Im Auftrag B.Coskun S.Schulz

14 Kraftfahrt-Bundesamt DE Flensburg A u s z u g / e x c e r p t aus der EG-Genehmigung Nr. / from WVTA Nr.: e1*2007/46*1750*01 und dem Gutachten Nr. / and test report No.: CP-GBM-00 vom Fahrzeughersteller / manufacturer: BMW AG, D München Seite 1 von 1 Variante/Version Fahrzeugtyp / vehicle type Handelsbezeichnung / Variant /version commercial description Gen.-Nr. / App.-No. G5K JM1? /???????? 5er Reihe (540i xdrive) e1*2007/46*1750*00-?? An o.a. Fahrzeugen, die im Geltungsbereich der StVZO zugelassen sind, dürfen gemäß 19 Abs. 3 Nr. 1.b und Abs. 7 StVZO folgende Fahrzeugteile nachträglich ein- oder angebaut werden / According to Art. 19 sec. 3 No. 1.b in combination with sec. 7 StVZO retrofitting for the subsequent named vehicle parts is permissible: Auflagen / requirements Lfd. Nr. / Seq. No. Fahrzeugteil(e) / vehicle part(s) (Benennung und Identifizierungsmerkmal(e)/ Denomination and identifying proberties) 1 Nachschalldämpfer/ Rear silencer + Erhöhung der Motorleistung / Increasing Net Power Kennzeichnung:/ Identifiaction: Schalldämpfer Aufkleber innenseite Motorhaube Randbedingungen / Boundary conditions (z.b.: Geltungsbereich, Ausrüstungsgegenstand, Einschränkungen, Änderungsdaten für Fz.-Papiere / e.g. scope, equipment, limitations, amendment of registration) Änderungsdaten für Fz.- Papiere: Amendment of registration: Feld U1: 70 Feld U3: 89 Feld P.2: K 265 Feld 22: m. geänd. Motorsteuergerät M Performance i.v.m. Nachschalldämpfer: Kennzeichnung: BMW *** Anbauabnahme durch aasop bzw. einen Prüfingenieur einer aaüo nicht erforderlich / acceptance test by offically recognized expert is not necessary Änderung der Fz-Papiere ist nach 13 FZV unverzüglich erfoderlich / Amendment of registration through registration office acc. to 13 FZV is immediately necessary Die Betriebserlaubnis des Fahrzeugs bleibt nach dem Ein- oder Anbau der o.a. Fahrzeugteile bei Einhaltung der ggf. genannten Randbedingungen und Auflagen bestehen. / The type approval remains valid after the installation of these vehicle parts as long as the basic conditions and the requirements are fulfilled Der Fahrzeugführer hat diesen Auszugmitzuführen und zuständigen Personen auf Verlangen auszuhändigen. / The vehicle driver has to carry this extract with him and must present it to authorised persons when required. Kraftfahrt-Bundesamt Beglaubigt: Flensburg, den Im Auftrag Coskun Bachler