Parts and Accessories. Installation Instructions.

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1 Parts and Accessories. Installation Instructions. Connector Retrofit for External Audio Sources BMW Series (E 46), BMW 5 Series (E9) from 9/, BMW X5 (E 5) from /, BMW X (E8), BMW Z4 (E85) These installation instructions are only valid for cars with SA 6/69/66/66+65 from 9/ Retrofit kit No.: Installation time The installation time is.5 hours, but this may vary depending on the condition of the car and the equipment in it. Important information These installation instructions are primarily designed for use within the BMW dealership organisation and by authorised BMW service companies. In any event the target group for these installation instructions is specialist personnel trained on BMW cars with the appropriate specialist knowledge. All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals and work instructions in a rational order using the prescribed tools (special tools) and observing current health and safety regulations. Ensure that the cables/lines are not kinked or damaged as you install them in the car. The costs incurred as a result of this will not be reimbursed by BMW AG. Additional cables/lines that you install must be secured with cable ties. If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must be used. All the figures show LHD cars, proceed accordingly on RHD cars. Pictograms: denotes instructions that draw your attention to special features.! denotes the end of the instruction or caution text. See the EBA CD or After Sales Assistance Portal for explanations of the pictograms. Do not archive the hard copy of these installation instructions since daily updates are made by Aftersales Assistance Portal. Subject to technical modifications. BMW AG, Munich Installation Instructions No.: Issue date:. EN/

2 List of special equipment The following special equipment must be taken into consideration when installing the retrofit kit. The various sections contain corresponding information. SA 6 SA 69 SA SA 66 On-board monitor Navigation system BMW Business radio with CD drive BMW Business CD radio Special tools required E46 installation wedge ( 9 ) E9 radio puller (65 ) Special E46 radio tool (65 ) for SA 6 only BMW AG, Munich Installation Instructions No.: Issue date:. EN/

3 Contents Section Page. Parts list Preparations Connection diagram To install and connect the AUX connector wiring harness in E46 cars To install and connect the AUX connector wiring harness in E9 cars To install and connect the AUX connector wiring harness in E5 cars To install and connect the AUX connector wiring harness in E8 cars To install and connect the AUX connector wiring harness in E85 cars Concluding work and coding Circuit diagram BMW AG, Munich Installation Instructions No.: Issue date:. EN/

4 . Parts list E46 with SA only A D E F G 46 5 Z E9/E5 with SA and E8/E85 with SA 66 only B D E F 46 6 Z E9/E46/E5 with SA 6/69 only C D E F 46 7 Z Legend A E46 AUX connector wiring harness with SA B E9/E5 AUX connector wiring harness with SA and E8/E85 with SA 66 only C E46/E9/E5 AUX connector wiring harness with SA 6/69 D Mounting plate E Philips screw (x) F Cable tie (5x) G Locking bar (E46 with SA only) BMW AG, Munich Installation Instructions No.: Issue date:. EN/4

5 . Preparations TIS No. Conduct a brief test --- Disconnect the negative pole of the battery... The following components must be removed first of all: Glove box on the right Radio receiver (cars with SA 66, SA only) 65 Multi Information Display (E9/E5 cars with SA only) 65 8 On-board monitor (cars with SA 6/69 only) 65 5 BMW AG, Munich Installation Instructions No.: Issue date:. EN/5

6 . Connection diagram E46 with SA only A A A 46 8 Z Item Description Signal Cable colour / Crosssection Connection location in the car Abbreviation / Slot A AUX connector wiring harness E46 with SA only --- A Pawl socket.5 mm In glove compartment --- A Green -pin socket casing On radio plug X86 X885 E9/E5 with SA and E8/E85 with SA 66 only B B B 46 9 Z Item Description Signal Cable colour / Crosssection Connection location in the car Abbreviation / Slot B AUX connector wiring harness B Pawl socket.5 mm In glove compartment --- B B Black -pin socket casing Black -pin socket casing E9/E46/E5 with SA 6/69 only E9/E5 with SA only and E85 with SA 66 On radio plug X86 E8 with SA 66 only On radio plug X646 X598 X649 C C C 46 Z Item Description Signal Cable colour / Crosssection Connection location in the car Abbreviation / Slot C AUX connector wiring harness E9/E46/E5 with SA 6/69 only --- C Pawl socket.5 mm In glove compartment --- C Black -pin plug casing On plug X48 X48 BMW AG, Munich Installation Instructions No.: Issue date:. EN/6

7 4. To install and connect the AUX connector wiring harness in E46 cars All holes must be drilled precisely as shown in the illustration.! Drill a hole () in the rear of the glove compartment () with an 8 mm twist drill bit. Drill the holes () using a mm twist drill bit Z Insert branch A/C in the glove compartment () and secure it to mounting plate D with a knurled nut (). A/C D Secure mounting plate D to the glove compartment () using Philips screws E. E 46 5 Z Drill a hole () in the trim () with a mm twist drill bit through which you can thread the AUX connector wiring harness. Dimension a4 mm Dimension b45 mm b Enlarge the hole () to a diameter of mm. a 46 6 Z X86 Cars with SA only Connect branch A to plug X86 and secure it with the locking bar G. G A 46 Z BMW AG, Munich Installation Instructions No.: Issue date:. EN/7

8 4. To install and connect the AUX connector wiring harness in E46 cars X48 C Cars with SA 6/69 only Connect branch C to tied back plug X48. AUTO! 46 7 Z BMW AG, Munich Installation Instructions No.: Issue date:. EN/8

9 5. To install and connect the AUX connector wiring harness in E9 cars All holes must be drilled precisely as shown in the illustration.! Drill a hole () in the rear of the glove compartment () with an 8 mm twist drill bit. Drill the holes () using a mm twist drill bit Z Insert branch B/C in the glove compartment () and secure it to mounting plate D with a knurled nut (). B/C Secure mounting plate D to the glove compartment () using Philips screws E. E D 9 58 Z X86 Cars with SA only Connect branch B to plug X86. B If plug X is already in the car, the cables from branch B must be disconnected and connected to the same pins in the plug in the car X.! 9 Z Cars with SA 6/69 only X48 C Connect branch C to tied back plug X Z BMW AG, Munich Installation Instructions No.: Issue date:. EN/9

10 6. To install and connect the AUX connector wiring harness in E5 cars All holes must be drilled precisely as shown in the illustration.! Drill a hole () in the trim () through the rear of the glove compartment with an 8 mm twist drill bit. Open the glove compartment and enlarge the hole () to a diameter of mm Z Insert branch B/C in the glove compartment () and secure it to mounting plate D with a knurled nut (). B/C Mark the mounting holes and drill them with a mm twist drill bit. Secure mounting plate D to the glove compartment () using Philips screws E. D E 5 9 Z X86 Cars with SA only Connect branch C to plug X86. C If plug X is already in the car, the cables from branch C must be disconnected and connected to the same pins in the plug in the car X.! 9 Z X48 C Cars with SA 6/69 only Connect branch C to tied back plug X Z BMW AG, Munich Installation Instructions No.: Issue date:. EN/

11 7. To install and connect the AUX connector wiring harness in E8 cars All holes must be drilled precisely as shown in the illustration.! Drill a hole () in the rear of the glove compartment () with an 8 mm twist drill bit. 8 Z Insert branch B in the glove compartment () and secure it to mounting plate D with a knurled nut (). B D Mark the mounting holes and drill them with a mm twist drill bit. Secure mounting plate D to the glove compartment () using Philips screws E. E 8 6 Z Drill a hole () in the trim () with a mm twist drill bit through which you can thread the AUX connector wiring harness. Dimension a: 4 mm Dimension b: 45 mm b Enlarge the hole () to a diameter of mm. a 46 6 Z X646 Connect branch B to plug X646. If plug X649 is already in the car, the cables from branch B must be disconnected and connected to the same pins in the plug in the car X649.! B 8 6 Z BMW AG, Munich Installation Instructions No.: Issue date:. EN/

12 8. To install and connect the AUX connector wiring harness in E85 cars All holes must be drilled precisely as shown in the illustration.! Put on mounting plate D in the glove compartment () and transfer the hole pattern. D Drill a hole () in the glove compartment () with an 8 mm twist drill bit. Drill the holes () using a mm twist drill bit Z E D Insert branch B in the glove compartment () and secure it to mounting plate D with a knurled nut (). Secure mounting plate D to the glove compartment () using Philips screws E. B 85 4 Z X86 Connect branch B to plug X86. If plug X is already in the car, the cables from branch B must be disconnected and connected to the same pins in the plug in the car X.! B 9 Z BMW AG, Munich Installation Instructions No.: Issue date:. EN/

13 9. Concluding work and coding This retrofit system does not require coding.! - Connect battery - Conduct a brief test with DIS/GT - Conduct a function test: - Connect the external audio source to the pawl socket in the glove compartment - Press the "MODE" key several times until "AUX" appears on the display - Start playing the external audio source The volume and tone can be controlled using the radio. The audio signals from the external audio source are interrupted whenever there is a traffic announcement.! - Re-assemble the car BMW AG, Munich Installation Instructions No.: Issue date:. EN/

14 . Circuit diagram E46 with SA only A WS/BL,5 WS/GE,5 WS/BR,5 C=,F Audio-R+ R=kΩ Audio-L+ C=,F Audio-GND X Z E9/E5 with SA and E8/E85 with SA 66 only B WS/BL,5 WS/GE,5 WS/BR,5 C=,F Audio-R+ R=kΩ Audio-L+ C=,F Audio-GND 4 X598/ X Z E9/E46/E5 with SA 6/69 only C WS/BL,5 WS/GE,5 WS/BR,5 C=,F Audio-R+ R=kΩ Audio-L+ C=,F Audio-GND X Z Legend A X885 B X598 X649 C X48 Pawl plug.5 mm Green -pin socket casing Pawl plug.5 mm Black -pin socket casing Black -pin socket casing Pawl plug.5 mm Black -pin plug casing Cable colours BL BR GE GR SW WS blue brown yellow grey black white BMW AG, Munich Installation Instructions No.: Issue date:. EN/4

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