Original BMW Accessories. Installation Instructions.
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1 Original BMW Accessories. Installation Instructions. BMW M Performance Power Kit Retrofit BMW 1 Series (F20, F21) built after 07/11 BMW 2 Series (F22) BMW 3 Series (F30, F31, F34) built after 02/12 BMW 4 Series (F32, F33, F36) Retrofit kit No.: BMW M Performance Power Kit BMW M Performance Power Kit Installation time The installation time for F2x, F3x cars is 0.85 hours. This may vary depending on the condition of the car and the equipment in it. The installation time does not include any time for programming/encoding, as this depends on the age of the car and the equipment in it (I-stage update). Important information Please use at least ISTA/P Version ! These installation instructions are primarily designed for use within the BMW dealership organisation and by authorised BMW service companies. In any event, the target group for these installation instructions is specialist personnel trained on BMW cars with the appropriate specialist knowledge. All work must be completed using the latest BMW repair manuals, wiring diagrams, servicing manuals and work instructions, in a rational order, using the prescribed tools (special tools) and observing current health and safety regulations. If you experience installation or function problems, restrict troubleshooting to approx. 0.5 hours for mechanical work and 1.0 hour for electrical work. To avoid unnecessary extra work and/or costs, send an inquiry straight away to the technical parts support team via the Aftersales Assistance Portal (ASAP). Quote the following information: - Chassis number, - retrofit kit part number, - detailed description of the problem, - any work already carried out. Do not archive the hard copy of these installation instructions since daily updates are provided via ASAP! BMW AG, München /2014 (T/Z) 1
2 Pictograms Denotes instructions that draw your attention to dangers.! Denotes instructions that draw your attention to special features. Denotes the end of the instruction or other text. Installation information Ensure that the cables and/or lines are not kinked or damaged as you install them in the car. Costs arising from this will not be reimbursed by BMW AG. All pictures show LHD cars; proceed accordingly on RHD cars. Before exchanging the control units, transfer the IMA (integrated quantity compensation) values from the injectors. After installation, the retrofit must be programmed/coded using ISSS (Integrated Software Service Station) via the Retrofit path. Workshop certificate Print out the Workshop certificate section at the end of the installation instructions, fill it in and give it to the customer. Parts reports (for German-speaking countries only) Print out the relevant Parts report BMW M Performance P147 section at the end of the installation instructions and give it to the customer. BMW AG, München /2014 (T/Z) 2
3 Table of contents Section Page 1. Parts list Preparatory work Installing the charge air cooler Exchanging the engine control unit Attaching the badge Concluding work and coding BMW AG, München /2014 (T/Z) 3
4 1. Parts list A B C BMW Performance Performance Power Kit Power Kit F Z Legend A B C Charge air cooler Engine control unit Badge BMW AG, München /2014 (T/Z) 4
5 2. Preparatory work ISTA No. Conduct a brief test --- Disconnect the negative pole of the battery The following components must be removed first of all Front underbody protection Engine control unit (no longer required) Charge air cooler (no longer required) BMW AG, München /2014 (T/Z) 5
6 3. Installing the charge air cooler Install charge air cooler A (see ISTA ) and insert existing frame holder (1). Assemble as necessary. A Z 4. Replacing the engine control unit Replace engine control unit B (see ISTA ). Before exchanging the control units, transfer the IMA (integrated quantity compensation) values from the injectors. B Z 5. Attaching the badge Clean the surface to be glued to ensure it is free from grease. 2 Stick badge C as shown on air guide (2). Performance Power Kit C Z BMW AG, München /2014 (T/Z) 6
7 6. Concluding work and coding The retrofit system requires programming/coding. - Connect the battery - Carry out a vehicle test using the ISTA system and note or work through any entered error memory - Change in the ISTA/P car programming - Select the Diesel Performance retrofit via the Conversion path and work through the created action plan - If using ISTA/P, please note the instructions in the ISTA/P application documentation - Re-assemble the car appropriately BMW AG, München /2014 (T/Z) 7
8 Workshop certificate BMW M Performance Diesel Power Kit This is to confirm that BMW M Performance Diesel Power Kit or has been fully installed on the following car. Specifically, the following components have been modified and/or retrofitted: 1. Charge air cooler 2. Engine control unit Car model: BMW 120d/120xd, 220d/220xd (F20, F21, F22) BMW 320d/320xd, 420d/420xd (F30, F31, F32, F33, F34, F36) Vehicle identification no.:... Vehicle owner Name and address: Place, date... Signature of person responsible Dealership (company name/stamp) BMW AG, München /2014 (T/Z) 8
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