Parts and Accessories. Installation Instructions.

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1 Parts and Accessories. Installation Instructions. Park Distance Control (PDC) retrofit kit BMW X5 (E 5) Retrofit kit No Installation time The installation time is approx hours, including the wiring harness approx hours, but this may vary depending on the condition of the car and the equipment in it. Important information These installation instructions are primarily designed for use within the BMW dealership organisation and by authorised BMW service companies. In any event the target group for these installation instructions is specialist personnel trained on BMW cars with the appropriate specialist knowledge. All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals and work instructions in a rational order using the prescribed tools (special tools) and observing current health and safety regulations. Ensure that the cables/lines are not kinked or damaged as you install them in the car. The costs incurred as a result of this will not be reimbursed by the BMW Group. Additional cables/lines that you install must be secured with cable ties. If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must be used. All the figures show LHD cars, proceed in exactly the same way on RHD cars. Pictograms! Denotes instructions that draw your attention to dangers. Denotes instructions that draw your attention to special features. denotes the end of the instruction or other text. See the EBA CD or Aftersales Portal for explanations of the pictograms. Do not archive the hard copy of these installation instructions since daily updates are made by Aftersales Portal. Subject to technical modifications. BMW AG, Munich Installation instructions No Issue date: EN/

2 Installation information The PDC wiring harness only has to be fitted if the car is only fitted with a level wiring harness. As from the level wiring harness, this wiring harness is already installed (see details in the EPC). Special tools required None BMW AG, Munich Installation instructions No Issue date: EN/

3 Contents Section Page. Preparations Connection diagram Installation and cabling diagram Installation work Concluding work and coding Circuit diagram BMW AG, Munich Installation instructions No Issue date: EN/

4 . Preparations TIS No. Conduct a brief test Disconnect the negative pole of the battery The following components must be removed first of all Front bumper trim 5 56 Rear bumper trim Floor carpet or load floor in the boot Side trim on the right-hand side of the boot Switch centre in the centre console For cars without the wiring harness installation also Glove compartment Fuse box Inner sill skirts on the right at the front and rear Footwell trim on the passenger side Pedal footwell trim on the driver s side Motronic control module B pillar trim on the right BMW AG, Munich Installation instructions No Issue date: EN/4

5 . Connection diagram A4. A4 A4. A4. a F A. B A A. A. I D G A. H E G A A. A. A. G A A. A. C C F 5 00 W Item Description Signal Cable colour / Crosssection Connection location in the car Abbreviation / Slot a PDC front wiring harness A -pin black plug PDC converter, front left outside X806 A. -pin plug GNSW PDC converter, front left outside X mm PIN A. -pin plug GEGR PDC converter, front left outside X mm PIN A. -pin plug BRWS PDC converter, front left outside X mm PIN A -pin black plug PDC converter, front left centre X807 A. -pin plug GNBR PDC converter, front left centre X mm PIN A. -pin plug GEGN PDC converter, front left centre X mm PIN A. -pin plug BRSW PDC converter, front left centre X mm PIN A -pin black plug PDC converter, front right centre X808 A. -pin plug GNGR PDC converter, front right centre X mm PIN A. -pin plug GESW PDC converter, front right centre X mm PIN A. -pin plug BRBL PDC converter, front right centre X mm PIN A4 -pin black plug PDC converter, front right outside X809 A4. -pin plug GNVI PDC converter, front right outside X mm PIN BMW AG, Munich Installation instructions No Issue date: EN/5

6 . Connection diagram Item Description Signal A4. -pin plug A4. -pin plug B C -pin plug -pin plug Cable colour / Crosssection Connection location in the car GEBR PDC converter, front right outside X mm PIN BRGE PDC converter, front right outside X mm PIN Abbreviation / Slot GNBR 0.5 mm Fuse box A46 X046 PIN BRBLGE To switch centre A69 X mm PIN 9 C -pin plug BRWSGE To switch centre A69 X mm PIN 8 D -pin black plug Signal generator H40 X6 E 8-pin plug To rear closing panel X5 F -pin plug BRSW Terminal joint connector X mm G -pin white socket casing PDC control module A8 X80 G Black -pin socket casing PDC control module A8 X00 G -pin blue socket casing PDC control module A8 X86 H -pin black socket casing BLGR Signal generator H0 Pin (T4) 0.5 mm I -pin plug WSGRGE Light module A X mm PIN 6 BMW AG, Munich Installation instructions No Issue date: EN/6

7 . Connection diagram J N K L M Item Description Signal Cable colour / Crosssection Connection location in the car Abbreviation / Slot b PDC rear wiring harness J 8-pin black plug To rear closing panel X5 K -pin black plug PDC converter, rear right outside X80 L -pin black plug PDC converter, rear right centre X80 M -pin black plug PDC converter, rear left centre X80 N -pin black plug PDC converter, rear left outside X800 F 5 00 W BMW AG, Munich Installation instructions No Issue date: EN/7

8 . Installation and cabling diagram F 5 00 W Legend PDC converter, front left outside PDC converter, front left centre PDC converter, front right centre 4 PDC converter, front right outside 5 Switch centre, centre console 6 Fuse box 7 Light module 8 PDC front wiring harness 9 Signal generator rear 0 Terminal connector PDC control module PDC front/rear wiring harnesses plug connector PDC converter, rear right outside 4 PDC converter, rear right centre 5 PDC rear wiring harness 6 PDC converter, rear left centre 7 PDC converter, rear left outside 8 Signal generator front BMW AG, Munich Installation instructions No Issue date: EN/8

9 4. Installation work Remove the screws () and swing the air supply system () to the side. Do not kink air lines. F W Remove the screws () take out the cover (). F W Remove the screws () take out the screw (). Pull the retaining plate () upwards. F W Clip the PDC control module () into the retaining plate (). F W BMW AG, Munich Installation instructions No Issue date: EN/9

10 4. Installation work The PDC wiring harness only has to be fitted if the car is only fitted with a level wiring harness. As from the level wiring harness, this wiring harness is already installed (see details in the EPC). Clip branch E () into the recess () on the rear closing panel. F W Connect branch F(), BRSW cable to joint connector X49 (). Route the wiring harness in the right side skirt along the standard wiring harness to the front. F W 4 Disconnect the plugs (, and ) from the light module (4). Open plug () X07 (54-pin black). Connect branch I, WSGRGE cable, to PIN 6. If PIN 6 on plug X07 is already occupied, connect branch I using a miniature connector. F W Disconnect plug () X046 (-pin white) from the fuse box () and open it. Connect branch B (), GNBL cable, to PIN. Insert a 5 A fuse in slot F6. F W BMW AG, Munich Installation instructions No Issue date: EN/0

11 4. Installation work Drill an 8 mm hole through to the E box in the area shown (). Route branches A and A4 () through the hole and into the E box. F W Remove the grommet () and drill a hole through it with an 8 mm twist drill bit. Route branches A and A4 () through the grommet and along the standard wiring harness to the front under the headlight. F W Route branches A, A and H behind the centre console to the left-hand side of the car. Route branches C and C () to plug X869 in the centre console. Open plug X869. Connect branch C, BRBLGE cable, to PIN 9. Connect branch C, BRWSGE cable, to PIN 8. F W Connect branch h (), BLGR cable, to the signal generator () PIN. F W BMW AG, Munich Installation instructions No Issue date: EN/

12 4. Installation work Drill through the seal () with a 8 mm twist drill. Route branches () A and A through the hole into the engine compartment and along the standard wiring harness to the front under the headlight. Seal the hole with body sealing compound. F W Connect the plugs in branches A to A4 as follows: A Plug X806, PDC converter front left outside: A., GNSW cable, to PIN A., GEGR cable, to PIN A., BRWS cable, to PIN A Plug X807, PDC converter front left centre: A., GNBR cable, to PIN A., GEGN cable, to PIN A., BRSW cable, to PIN A Plug X808, PDC converter front right centre: A., GNGR cable, to PIN A., GESW cable, to PIN A., BRBL cable, to PIN A4 Plug X808, PDC converter front right outside: A4. GNVI cable, to PIN A4. GEBR cable, to PIN A4. BRGE cable, to PIN BMW AG, Munich Installation instructions No Issue date: EN/

13 4. Installation work Remove the grommet (). F W To avoid pressure points and scratches on the bumper trim, mask the front around the cutting point and work on a soft surface (blanket, etc.). Cut out the embossed points () in the bumper trim () on the left and right using a suitable tool. Deburr the holes with a file. F W The following part numbers each form a pair: Trims rear centre (left and right): Part number Mountings rear centre (left and right): Part number Install both rear centre trims () in the bumper trim (). Insert the mountings () from the rear and lock them into place. F W Press the PDC converters () for the rear centre left and right into the mountings () and lock them into place. F W BMW AG, Munich Installation instructions No Issue date: EN/

14 4. Installation work F W The following part numbers each form a pair: Trim rear left outside: Part number Mounting rear right outside: Part number , Trim rear right outside: Part number Mounting rear right outside: Part number Install the trims () for the rear left and right outside in the bumper trim (). Insert the mountings () from the rear and lock them into place. Press the PDC converters () for the rear left and right outside into the mountings () and lock them into place. F W Clip the wiring harness b (), rear section, into the holders () and connect the plug (). Reinstall the rear bumper trim. As you do so thread the 8-pin plug J through the hole. F W BMW AG, Munich Installation instructions No Issue date: EN/4

15 4. Installation work For cars before 9/0: To avoid pressure points and scratches on the bumper trim, mask the front around the cutting point and work on a soft surface (blanket, etc.). Cut out the embossed points () in the bumper trim () on the left and right using a pneumatic saw. Deburr the holes with a file. F W Route branches A to A4 to the appropriate connection point. For cars with the wiring harness already fitted, release the tied-back branches and route them to the appropriate connection point. Reinstall the front bumper trim. As you do so thread the branches ( and ) through the holes. F W 4 Insert the centre PDC converters () into the mountings. Connect the plugs () and insert the unit into the hole (4). F W Press the PDC converters () for the left and right outside into the mountings (). Connect the plugs () and fit the trims (4). 4 F W BMW AG, Munich Installation instructions No Issue date: EN/5

16 4. Installation work For cars after 0/0: If necessary remove the pressure line for the headlight cleaning system () and the fog lights () from the old bumper trim and fit it on the new bumper trim V Lock the angled ultrasonic converters () into the outer holders. Lock the other ultrasonic converters () into the centre holders. Fit the bumper trim and connect the cables to the ultrasonic converters V For all cars: Connect branches J () and E (), plug X5. F 5 00 W Connect the plugs () X80, X00 and X86 to the PDC control module (). F W BMW AG, Munich Installation instructions No Issue date: EN/6

17 4. Installation work Secure the signal generator () on the fuse box using a hexagonal nut M6 (). Connect branch D (), plug X6, to the signal generator (). F W Install the switch centre () from the installation kit. Cover any switches for special equipment that is not fitted by gluing on the supplied caps. HDC DSC PDC RDC F W BMW AG, Munich Installation instructions No Issue date: EN/7

18 5. Concluding work and coding The control module supplied in the installation kit must not be encoded for cars built before 04/! 004. A modified control unit must be used for cars built after 04/004. This must be encoded using DISPlus or GT- via path Retrofit. - Re-assemble the car - Connect the battery - Encode the retrofit using DISPlus or GT- via path Retrofit - Conduct a brief test - Conduct a function test BMW AG, Munich Installation instructions No Issue date: EN/8

19 6. Circuit diagram ,5 BL/RT 0,5 BL/GR 0,5 BR/BL/GE 0,5 BR/WS/GE X ,5 GN/SW 0,5 BR/WS 0,5 GE/GR 5 0,5 GN/BR 5 0,5 BR/SW 9 0,5 GE/GN 9 4 0,5 GN/GR 4 7 0,5 BR/BL 7 8 0,5 GE/SW 8 6 0,5 GN/VI 6 0,5 BR/GE 0 X80 0,5 GE/BR A46 X046 H0 X6 9 X5 0 0,5 GN/BR 0,5 WS/GR/GE 5A F6 0,5 BL/GR X00 6 X00 0,5 BR/SW A8 H40 A69 X869 X49 0,5 GN/SW 0,5 BR/WS 0,5 GE/GR X800 B0 X806 0,5 GN/SW 0,5 BR/WS 0,5 GE/GR B4 5 0,5 GN/BR 0,5 BR/SW 9 0,5 GE/GN B5 X80 4 0,5 GN/GR 7 0,5 BR/BL 8 0,5 GE/SW B6 X80 6 0,5 GN/VI 0,5 BR/GE 0 X5 0,5 GE/BR B7 X80 5 0,5 GN/BR 0,5 BR/SW 9 0,5 GE/GN B X ,5 GN/GR 7 0,5 BR/BL 8 0,5 GE/SW B X X86 0,5 GN/VI 0,5 BR/GE 0,5 GE/BR A6 6 X07 4 B X809 F W BMW AG, Munich Installation instructions No Issue date: EN/9

20 6. Circuit diagram A A46 A8 A69 Light module Fuse box PDC control module Switch centre, centre console B0 B B B B4 B5 B6 B7 PDC converter, front left outside PDC converter, front left centre PDC converter, front right centre PDC converter, front right outside PDC converter, rear left outside PDC converter, rear left centre PDC converter, rear right centre PDC converter, rear right outside H0 H40 PDC signal generator, front PDC signal generator, rear X00 X6 X6 X49 X869 X07 X046 X5 X80 X806 X807 X808 X809 X800 X80 X80 X80 X86 PDC control module, -pin black plug PDC signal generator, rear, -pin black plug PDC signal generator, front, -pin black plug Terminal joint connector Centre console switch centre, -pin black plug Light module, 54-pin black plug Fuse distributor, -pin white plug PDC connection plug, -pin black plug PDC control module, -pin white plug Front left outside PDC converter, -pin black plug Front left centre PDC converter, -pin black plug Front right centre PDC converter, -pin black plug Front right outside PDC converter, -pin black plug Rear left outside PDC converter, -pin black plug Rear left centre PDC converter, -pin black plug Rear right centre PDC converter, -pin black plug Rear right outside PDC converter, -pin black plug PDC control module, -pin blue plug BR GE GN GR RT SW VI WS Brown Yellow Green Grey Red Black Violet White BMW AG, Munich Installation instructions No Issue date: EN/0

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