Parts and Accessories Installation Instructions

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1 SHIFT DEL Parts and Accessories Installation Instructions MENU ABC DEF GHI PQRS 5 JKL 5 TUV 6 MNO 6 WXY 6 73 B Electronic Logbook BMW 3 Series Saloon (E 6/) LHD BMW 3 Series Touring (E 6/3) LHD BMW 3 Series Coupé (E 6/2) LHD BMW 3 Series Convertible (E 6/C) LHD BMW 3 Series Compact (E 6/5) LHD BMW X5 (E 53) LHD BMW Z (E 85) LHD Technical and electrical knowledge required The installation time is approx. 1.5 hours but this may vary depending on the condition of the car and the equipment in it. Retrofit / Installation kit No Retrofit / Installation kit No.: Installation Instructions No.: Issue date:.23

2 Contents Section Page 1. Important information for the installation of the electronic logbook Preparations Installation kit parts list Connection diagram To install and connect the connection cable To prepare the glove compartment (E6 cars) To prepare the glove compartment (E53 cars) To prepare the glove compartment (E85 cars) To install the base plate and logbook in the glove compartment Concluding work, to calibrate the logbook, coding Circuit diagram Retrofit / Installation kit No.: Installation Instructions No.: Issue date:.23 EN/2

3 1. Important information for the installation of the electronic logbook These installation instructions are primarily designed for use within the BMW dealership organisation and by authorised BMW service companies; In any event the target group for these installation instructions is specialist personnel trained on BMW cars with the appropriate specialist knowledge. All work must be completed using the latest repair manuals, circuit diagrams, servicing manuals and work instructions in a rational order using the prescribed tools (special tools) and observing current health and safety regulations. Ensure that the cables/lines are not kinked or damaged as you install them in the car. Ensure that all components can move freely. If the specified PIN numbers are occupied, bridges, double crimps or twin-lead terminals must be used. Item numbers refer only to the overview drawing and to the texts next to the appropriate figure. Read the error memory before disconnecting the battery and after completing the installation work. As a result of development work it may be that connections or pin assignments are changed. You must therefore ensure that you use the latest test instructions for the installation. As you install the insulation-piercing connectors ensure that no stripped cable end projects out of them. The time required for calibrating the logbook is not included in the installation time. The installation position of the logbook shown in the installation instructions is to be regarded as a suggestion. The installation position for the logbook in the glove compartment is to be agreed with the customer before the installation work is commenced. Special attention must be paid to ensure that the glove compartment can be closed after the logbook has been installed in the required position. Subject to technical modifications Required tools and equipment MoDiC III or DIS Drill 1/ inch socket set Set of drill bits Set of Torx sockets Tapered countersink Set of Philips screwdrivers Cable lamp Set of flat screwdrivers Angle cutter Retrofit / Installation kit No.: Installation Instructions No.: Issue date:.23 EN/3

4 2. Preparations TIS instruction No. Print out error memory Disconnect the battery.. Remove the glove compartment Remove the trim in front of the glove compartment --- Remove the air conditioning or heating control (E6 cars only) 6 79/75 Remove the radio 65 3 Remove the instrument cluster --- Retrofit / Installation kit No.: Installation Instructions No.: Issue date:.23 EN/

5 3. Installation kit parts list A B Legend 1 Base plate (special car mounting with cable and fitted Velcro tape on the underside) 2 Logbook (TaxMaster Professional) 3 -pin socket casing Double insulation-piercing connector (x) 5 Fillister head self-tapping screw.2x9.5 (x) 6 Cable tie (6x) 7 CD ROM with software 8 PC base plate (standard holder for connection to a PC) A Connection cable (to BMW electrical system) Retrofit / Installation kit No.: Installation Instructions No.: Issue date:.23 EN/5

6 . Connection diagram A2 A3 A1 A A 3 A B Item Description Signal Cable colour / Crosssection Connection location in the car Abbreviation / Slot A1 -pin plug casing Spiral cable on base plate X6 A2 Cable strand Termin al 3 A3 Cable strand Termin al 15 A Cable strand Termin al 31 RT E6 cars Fuse box over the glove compartment, slot no. 3 (5A), red/yellow/white cable (.5 mm 2 ) E53 cars Central electrical system above the glove compartment, black 32-pin plug, pin, red/yellow cable (.5 mm 2 ) E85 cars Radio connection plug, pin 15, red/yellow cable RT/GR Insulate and tie back X7* BR Joint connector behind the glove compartment E85 cars Radio connection plug, pin, brown cable X5 X16/ X186 X219 X186 Retrofit / Installation kit No.: Installation Instructions No.: Issue date:.23 EN/6

7 Item Description Signal Cable colour / Crosssection Connection location in the car Abbreviation / Slot A5 Twin-lead terminal Socket contact Termin al TAA SW/WS WS E6 cars Instrument cluster, black 26-pin plug, pin 8, black/white cable E53 cars, low instrument cluster Instrument cluster, white 26-pin plug, pin 1, black/white cable E53 cars, high instrument cluster Instrument cluster, white 18-pin plug, pin 3, black/white cable E85 cars To pin 6, yellow/green cable of the 26- pin black socket casing of the instrument cluster X175 X176 X13 X175 Retrofit / Installation kit No.: Installation Instructions No.: Issue date:.23 EN/7

8 . Connection diagram Item Description Signal Cable colour / Crosssection Connection location in the car Abbreviation / Slot 3 White -pin socket casing Socket contacts on the spiral cable on base plate Insulation-piercing connector Cable strands A2, A, A5 X2*-X* The X designations marked with an asterisk (*) are only valid for this diagram and do not refer to the general after sales documents. Retrofit / Installation kit No.: Installation Instructions No.: Issue date:.23 EN/8

9 5. To install and connect the connection cable A2-A A1 A Route branches A1 A5, along the standard wiring harness as shown in the figure. Branch A1, white -pin plug casing, behind the glove compartment. Branches A2 A, red, red/green and brown cables, to the fuse box and the joint connector box behind the glove compartment. A5 Branch A5, black/white cable, to the instrument cluster B A E85 cars only Branches A2 A to the radio connection plug E6 cars only Remove fuse F3 from the fuse strip A2/A /13 A Connect branch A2, red cable, to the red/yellow/ white cable () from fuse slot F3 at a suitable point using an insulation-piercing connector () (tie back excess length). Insert fuse F3 back into the fuse strip B Release the joint connector box () X219 and connect branch A, brown cable, to the brown cable (13) on the joint connector box at a suitable point using an insulation-piercing connector () (tie back excess length). Ensure that no stripped cable end projects out of the insulation-piercing connectors. E53 cars only Release joint connector box () X219. A A Connect branch A, brown cable, to the brown cable () on the joint connector box at a suitable point using an insulation-piercing connector () (tie back excess length). Ensure that no stripped cable end projects out of the insulation-piercing connectors B Retrofit / Installation kit No.: Installation Instructions No.: Issue date:.23 EN/9

10 5. To install and connect the connection cable A2 A2 E53 cars only Connect branch A2, red cable, to the red/yellow/ white cable () on the black 32-pin plug () X16, Pin, at a suitable point using an insulation-piercing connector () (tie back excess length). Ensure that no stripped cable end projects out of the insulation-piercing connectors. 6 7 B E85 cars only Branch A2 to pin 15, Branch A to pin, connect with insulation-piercing connector (). Ensure that no stripped cable end projects out of the insulation-piercing connectors. E6 cars only A5 A5 Cut off the twin-lead terminal socket contact on branch A5, black/white cable, and connect the free cable end to the black/white cable () on the black 26-pin plug () X175, pin 8, at a suitable point using an insulation-piercing connector () B Retrofit / Installation kit No.: Installation Instructions No.: Issue date:.23 EN/1

11 E53 cars with high instrument cluster only 13 A B Connect the socket contact () on branch A5, black/white cable to the free slot PIN3 on the white 18-pin connection plug () X13. Insulate and tie back the socket contact (13) on branch A5 (not required). If PIN 3 on connection plug () X13 is occupied, cut off the twin-lead terminal socket contact and connect the free cable end to the black/white cable on the connection plug () PIN 3 at a suitable point using an insulation-piercing connector (). Retrofit / Installation kit No.: Installation Instructions No.: Issue date:.23 EN/

12 5. To install and connect the connection cable E53 cars with low instrument cluster only 13 A B Connect the socket contact () on branch A5, white cable to the free slot PIN 1 on the white 18- pin connection plug () X176. Insulate and tie back the socket contact (13) on branch A5 (not required). If PIN 1 on connection plug () X13 is occupied, cut off the twin-lead terminal socket contact and connect the free cable end to the black/white cable on the connection plug () PIN 1 at a suitable point using an insulation-piercing connector (). E85 cars only A5 / PIN 6 Connect branch A5 to pin 6 of connection plug X175 using insulation-piercing connector (). Insulate both socket contacts of branch A5. X B Retrofit / Installation kit No.: Installation Instructions No.: Issue date:.23 EN/

13 6. To prepare the glove compartment (E6 cars)) Drill a hole () on the glove compartment () using dimensions a and b with a 1 mm twist drill. First drill through the glove compartment frame and then through the glove compartment. b a Dimensions: a = 1 mm b = 33 mm 6 7 B a b 2 Holes () may only be drilled in the glove compartment frame. Drill holes () in the glove compartment () using dimensions a and b with a 5 mm twist drill. Dimensions: a = 1 mm b = 5 mm B Lay the spiral cable () on the base plate from the inside through the hole () you have drilled to the outside. Then secure the spiral cable () with a cable tie (6) as shown in the figure B Retrofit / Installation kit No.: Installation Instructions No.: Issue date:.23 EN/13

14 7. To prepare the glove compartment (E53 cars) Drill a hole () on the glove compartment () using dimensions a and b with a 1 mm twist drill. b Dimensions: a = 35 mm b = 16 mm a 6 77 B Drill holes () on the glove compartment (), as shown in the figure using dimension a with a 5 mm twist drill. a Dimension: a = 1 mm Lay the spiral cable (13) from the inside through the hole (1) you have drilled to the outside. Then secure the spiral cable (13) with a cable tie (6) as shown in the figure B Retrofit / Installation kit No.: Installation Instructions No.: Issue date:.23 EN/1

15 8. To prepare the glove compartment (E85 cars) Drill holes () on the glove compartment (), as shown in the figure using dimension a/b with a 5 mm twist drill. Dimension: a = 2 mm b = 1 mm ab B Retrofit / Installation kit No.: Installation Instructions No.: Issue date:.23 EN/15

16 9. To install the base plate and logbook in the glove compartment Thread the socket contacts () on the spiral cable () on the base plate through the hole in the glove compartment and connect and lock them to the supplied socket casing (3). Cable colour Pin black/white 1 brown 2 red B B E6 / E53 cars If the logbook is installed other than as shown in the figure, ensure that the glove compartment will close. Find and mark the installation position of the base plate and logbook desired by the customer. Remove the Velcro strip () from the underside of the base plate, align it in the glove compartment () and affix it. Then use four fillister head screws.2 x 9.5 (5) to screw the strip of adhesive tape () securely into the glove compartment () as shown in the figure. E85 cars # # B If the logbook is installed other than as shown in the figure, ensure that the glove compartment will close. Find and mark the installation position of the base plate and logbook desired by the customer. Remove the Velcro strip () from the underside of the base plate, align it in the glove compartment () and affix it. Then use four fillister head screws.2 x 9.5 (5) to screw the strip of adhesive tape () securely into the glove compartment () as shown in the figure. E6 / E53 cars 1 2 Secure the logbook (2) and base plate (1) onto the Velcro strip (). Install the glove compartment () again and connect the logbook to the connection cable (tie back excess length) B Retrofit / Installation kit No.: Installation Instructions No.: Issue date:.23 EN/16

17 9. To install the base plate and logbook in the glove compartment E85 cars Lay the spiral cable on the base plate from the inside through the hole you have drilled to the outside. Plug together plug casing A1 and socket casing (3). A B E85 cars Secure the logbook (2) and base plate (1) onto the Velcro strip (). Re-install the glove compartment () B Retrofit / Installation kit No.: Installation Instructions No.: Issue date:.23 EN/17

18 1. Concluding work, to calibrate the logbook, coding Concluding work Connect the battery Conduct a function test Reassemble the car by following the instructions for its dismantling in reverse order Print out error memory To calibrate the logbook To adjust the kilometre counter in the logbook it must be calibrated. To do this the car must be driven over a distance of at least 1. or.... km using the trip counter. See the customer information for the logbook for the procedure for calibrating it. Coding This system does not require coding. Retrofit / Installation kit No.: Installation Instructions No.: Issue date:.23 EN/18

19 . Circuit diagram,35 sw/ws,35 br,35 rt,35 sw/ws,35 br,35 rt,35 rt/gn 1A A1* X1* X2* X3* X* B Retrofit / Installation kit No.: Installation Instructions No.: Issue date:.23 EN/19

20 . Circuit diagram Legend A1* Logbook with base plate X1* White -pin plug behind the glove compartment X2* Connection to tacho A signal on the instrument cluster X3* Insulation-piercing connector on the joint connector behind the glove compartment X* Insulation-piercing connector on the fuse box behind the glove compartment The components marked with an asterisk (*) are only valid for this circuit diagram. All the other components and X designations correspond to BMW after-sales circuit diagrams Cable colours BL BR GE GN GR OR RT SW VI WS blue brown yellow green grey orange red black violet white Retrofit / Installation kit No.: Installation Instructions No.: Issue date:.23 EN/2

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