Parts and Accessories. Installation Instructions.

Transcription

1 Parts and ccessories. Installation Instructions. Facelift tail lights retrofit MINI ONE (R 50) MINI COOPER (R 50) MINI COOPER S (R 53) Retrofit kit No Installation time The installation time is.5 hours, but this may vary depending on the equipment in the car. Important information These installation instructions are primarily designed for use within the MINI dealership organisation and by authorised BMW service companies. In any event the target group for these installation instructions is specialist personnel trained on MINI cars with the appropriate specialist knowledge. ll work must be completed using the latest MINI repair manuals, circuit diagrams, servicing manuals and work instructions in a rational order using the prescribed tools (special tools) and observing current health and safety regulations. To avoid unnecessary extra work and/or costs, if any installation or function problems occur, after a brief troubleshooting session (approx. 0.5 hours), an inquiry is to be sent straight away to the technical parts support via the ftersales ssistance Portal (SP), quoting the chassis number, the part number of the retrofit kit and a precise description of the problem. Do not archive the hard copy of these installation instructions since daily updates are made by SP. See SP for details of the pictograms. ll the figures show LHD cars, proceed in exactly the same way on RHD cars. Pictograms Denotes instructions that draw your attention to special features. denotes the end of the instruction or other text. Subject to technical modifications. Ensure that the cables/lines are not kinked or damaged as you install them in the car. The costs incurred as a result of this will not be reimbursed by BMW G. dditional cables/lines that you install must be secured with cable ties. Installation information fter the installation work the retrofit kit must be programmed / coded using DISPlus or GT- via the Retrofit/CIP path. Special tools required None

2 Contents Section Page. Parts list Preparations Installation and cabling diagram Connection diagram To install and connect the retrofit wiring harness Concluding work and coding Circuit diagram

3 . Parts list B C D E F Z Legend B C D E F Retrofit wiring harness Socket contact Socket casing Left tail light Right tail light Rear fog light 3

4 . Preparations TIS No. Conduct a brief test --- Disconnect the negative pole of the battery The following components must be removed first of all Boot trim Closing panel trim Release the side trims on rear left and right Tail lights, left and right Reversing light --- 4

5 3. Installation and cabling diagram E F D R Z Legend D E F Retrofit wiring harness Left tail light Right tail light Rear fog light 5

6 4. Connection diagram R Z Item Description Signal Cable colour / Cross-section Connection location in the car bbreviation / Slot Retrofit wiring harness pin SW plug casing Left tail light plug X 39 6-pin SW socket casing Left tail light pin SW socket casing Right tail light pin SW plug casing Right tail light plug X pin SW plug casing Reversing signal 6 Socket contact NSL GE/BR mm BL/GE Tail light wiring harness, rear right mm In -pin plug casing on rear fog light X349 PIN --- 6

7 5. To install and connect the retrofit wiring harness Connect connector 4 from the retrofit kit to plug X 38. X38 4 R Z Route connector 6 through the rubber grommet () along the standard wiring harness to the centre of the bumper. 6 R Z Disconnect the cable in PIN, BL/GE cable, from the reversing light plug (). Connect connector 6 to PIN of plug (). Insulate and tie back the cable (), BL/GE cable. 6 R50 07 Z Connect the plug () to the rear fog light F. Fit the rear fog light F into the bumper (). F R50 07 Z 7

8 5. To install and connect the retrofit wiring harness B C Open the wiring harness () at the rear right. Insulate and tie back the cable (), BL/GE cable at a suitable point. Crimp on a socket contact on the car side B and connect it to the socket casing C. R Z 5 Connect the newly created plug () to connector 5. Insulate and tie back the cable (). R Z Route connectors 3 and 4 on the retrofit wiring harness to the left tail light. Connect branch 4 to plug X X39 R Z D E Connect tail lights D and E to connectors and 3. Install the tail lights D and E in the car. 3 R Z 8

9 6. Concluding work and coding - Connect the battery - Encode/program the retrofit using DISPlus or GT- via path Retrofit/CIP - Conduct a brief test - Conduct a function test - Re-assemble the car 9

10 7. Circuit diagram 3L 3 49HL 4 54L 5 58HL RS HR 54R 49HR 3L 3 BR BL/GN SW/GN 0.5 GR/VI BL/GE GE/BR BL/GE 0.5 GR/GE SW/BL BL/BR BR 3L 49HL 54L 58HL RS RS 58HR 54HR 49HR 3L Z Legend * 6-pin plug SW (left tail light) * 6-pin plug SW (left tail light) 3* 6-pin plug SW (right tail light) 4* 6-pin plug SW (right tail light) 5* -pin plug SW 6* Socket contact ll the designations marked with an asterisk (*) apply only to these installation instructions or this circuit diagram Cable colours BL/BR BL/GE BL/GN BR GE/BR GR/GE GR/VI SW/BL SW/GN Blue/Brown Blue/Yellow Blue/Green Brown Yellow/Brown Grey/Yellow Grey/Violet Black/Blue Black/Green 0