SD3-60 STRUCTURAL REPAIR MANUAL EXITS - STRUCTURAL IDENTIFICATION
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1 SRM EMERGENCY EXITS - STRUCTURAL IDENTIFICATION 1. General This section defines the location, construction, materials of construction, replacement of seals, and repairs to the passenger compartment and flight compartment emergency exits. 2. owable Damage Refer to , pb1. 3. Structure Identification For identification of location, construction, and materials of construction, refer to the figures shown on the following pages: - Passenger Compartment Emergency Exits. Refer to Figure 1. - Flight Compartment Emergency Exit (Ditching Panel). Refer to Figure 2. Page 1
2 Emergency Exits - L.H. & R.H. side Figure 1 Page 2
3 ITEM NO. MATERIAL THICKNESS/ GAUGE PART NO. DESCRIPTION 1 SD DOOR FURNISHING (LH) 2 SD DOOR FURNISHING (RH) 3 SD /4 DOOR ASSEMBLY 4 SD /4 INSTL DOOR MECHANISM 5 L72.022"(24G) LIPPED CHANNEL (RH) 6 L72.022"(24G) OUTER SKIN 7 L72.018"(26G) INNER SKINS 8 L72.028"(22G) SIDE MEMBERS T42.032"(21G) SIDE MEMBERS QQ-A-250/5 10 L72.028"(22G) WINDOW DOUBLER (LH) 11 L72.028"(22G) WINDOW COAMING (RH) 12 L72.022"(24G) SUPPORT CHANNEL 13 L72.028"(22G) ANGLE 14 L72.028"(22G) DIAPHRAGMS 15 L72.048"(18G) REINFORCING PLATE 16 L72.022"(24G) GUSSET 17 L72.028"(22G) SEAL RETAINING STRIPS 18 SILICONE RUBBER BA4562 DOOR SEAL (EXTRUSION) 19 L72.040"(19G) REINFORCING ANGLE 20 L72.028"(22G) REINFORCING ANGLE 21 L73.022"(24G) LIPPED CHANNEL 22 L72.028"(22G) STIFFENER (LH) 23 L72.028"(22G) LIPPED ANGLE (RH) 24 L65 BAR SD /3 HINGE BRACKET 25 SD /90 HANDLE ASSEMBLY (EXTERNAL) 26 WILMOT BREEDEN EXTERNAL HANDLE 1/ SD HANDLE ASSEMBLY (INTERNAL) 28 L53 SD INTERNAL HANDLE Key to Figure 1 Page 3
4 Emergency exit (Ditching Panel) - Flight Compartment Figure 2 Page 4
5 ITEM NO. MATERIAL THICKNESS PART NO. DESCRIPTION 1 SD GA DITCHING HATCH 2 SD ASSY DITCHING HATCH 3 L OUTER SKIN PANEL 4 L INSIDE COAMING PANEL 5 L COAMING ANGLE 6 L WEB SHEET FWD, AFT & SIDES 7 L CROSS MEMBER 8 L CROSS MEMBERS 9 L CROSS MEMBER REINFORCING 10 L DIAPHRAGMS 11 L STIFFENERS 12 L65 SD BEARING PLATE (PRE MOD 6429) 13 L.F.S..375 SD TUFNOL BLOCK (PRE MOD 6429) 14 L65 SD BEARING PLATE (MOD 6429) 15 L.F.S..375 SD TUFNOL BLOCK (MOD 6429) 16 R2037-P5 'O'-RING SEAL - GACO (MOD 6429) 17 L BEARING PLATE (FWD, AFT & INBD) 18 L SEAL RETAINER 19 RUBBER PSS 1214 SEAL-DUNLOP (PRE MOD 7409) 20 RUBBER BA 5499 SEAL-BESTOBELL (MOD 7409) 21 WILMOTT HANDLE, EXT BREEDEN 1/ L53 SD HANDLE, INT Key to Figure 2 Page 5
6 SRM EMERGENCY EXITS - REPAIRS 1. General The following pages contain details of approved repairs to the passenger compartment and flight compartment emergency exits. NOTE: The materials, and method of attachment of the seal for the passenger compartment emergency exits are identical to those fitted to the passenger compartment doors. Refer to , pb1. Reference must also be made to CHAPTER 51 for further information on structural damage and repair practices of a general nature, and also alternative materials etc. CAUTION: THESE REPAIRS MAY AFFECT THE FATIGUE CRITICAL BASELINE STRUCTURE. REFER TO FOR FURTHER INFORMATION ON FCBS AND PROCEDURES TO BE FOLLOWED, PRIOR TO INCORPORATING ANY OF THESE REPAIRS. 2. List of Approved Repairs: Typical Door Member Insertion Repair. Refer to, Figure 201. Typical External Patch and Stringer Insert. Refer to , Figure 201. Typical Repair to Door Structure. Refer to , Figure 203. Seal Replacement (Passenger Compartment Emergency Exit). Refer to , pb201. Seal Replacement (Flight Compartment Emergency Exit). Refer to Figure 201. Page 201 Feb 01/10
7 BOMBARDIER AEROSPACE STRUCTURAL REPAIR MANUAL CENTRE SEAL RETAINER [ SEAL RETAINER PSS1214 (PRE MOD 7409) BA5499 (MOD 7409) SECTION A-A RETAINER I Seal replacement - (Flight crew emergency exit) Figure 201 Page 202 Jun 30101
8 3. Seal Replacement (Flight Crew emergency exit) Refer to Figure 201. The sealing arrangement is different from other door seals on the aircraft in that a 'P' section seal is bolted to the Flight Crew emergency exit. Observe the following procedure when seal replacement is necessary:- A. Removal of damaged seal (1) Remove fasteners from lipped retaining strips. (2) Remove the retaining strips carefully from the structure. (3) Carefully remove the damaged seal from the door structure. (4) Remove old adhesive from the structure with BOSTIK thinners or other suitable cleansing agent. (5) Inspect the structure for damage, and prepare for new seal. B. Installation of new seal (1) Cut appropriate length of DUNLOP PSS1214 'P' section seal. (2) Mark off on the new seal the hole positions for fasteners. (3) Drill or punch out holes to suit the fasteners using the retaining strips as a guide i.e inch dia. for bolts. (4) Bolt seal to door using No bolts (spec. A113-1/2-B). (5) At joints insert an appropriate length of.375 inch. dia BESTOBELL and attach using SEALASTIC ADHESIVE 732-RTV or equivalent. (6) Check that no loose debris or foreign matter has entered the door mechanism. (7) Inspect the new seal for a satisfactory fit. Page 203
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