53-40 ATTACH FITTINGS

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1 ATTACH FITTINGS. DESCRIPTION Attach fittings are provided for attachment of the seats (Refer to -0), baggage straps (Refer to -0), rear seat harnesses (Refer to -0), cargo net straps (Refer to -0), cabin doors (Refer to -0), baggage door (Refer to -0), engine (Refer to -00), battery (Refer to -0), pitch servo (Refer to -) (Refer to -), roll servo (Refer to -), yaw servo (optional) (Refer to -), and relays (Refer to - 0) (Refer to -0) (Refer to -0). Cockpit seats are secured to the airplane through the use of aluminum tracks mounted to the wing spar tunnel. The track assemblies are installed at a 0 angle which allows the seat to rise as it is moved forward. Steel clamps and locking pins secure the seat to the track. Rear seats are secured to the aft fuselage floor through the use of integral seat frame studs which insert into floor fittings and fastened with cotter pins. For additional maintenance practices pertinent to airplane seats refer to Chapter, Equipment and Furnishings. (Refer to -0) All -0 Page 0 Jan 0

2 . MAINTENANCE PRACTICES A. Seat Track Attach Fittings (See Figure -0) () Removal - Seat Track Attach Fittings (a) Remove seat from seat track. (Refer to -0) (b) Remove side-duct-cover trim panel. (Refer to -0) (c) Remove aft-console trim panel. (Refer to -0) (d) Remove nuts, washers, and bolts, securing track assembly to spar tunnel. (e) Remove seat track assembly from airplane. (f) Remove nuts, washers, and screws securing T-track to track doubler, if necessary. () Installation - Seat Track Attach Fittings (a) If removed, install screws, washers, and nuts securing seat track to track doubler. (b) Position track assembly to spar tunnel, ensuring rail section of assembly is oriented on inboard side of assembly relative to seat, and install bolts, washers, and nuts. (c) Install aft-console trim panel. (Refer to -0) (d) Install side-duct-cover trim panel. (Refer to -0) (e) Install seat. (Refer to -0) -0 Page Jun 00 All

3 0 8 NOTE Install seat track with wider rail shoulder always to outside of seat. Serials -000 thru LEGEND. Nut. Washer. Spacer. L.H. Inboard Seat Track. Bolt. L.H. Outboard Seat Track. Gusset 8. Aft Attach Bracket 9. Forward Attach Bracket 0. Spar Cover SR_MM_88A Serials -000 thru -080 Figure -0 Seat Track Attach Fittings - Serials -000 thru -080 (Sheet of ) -0 Page Jun 00

4 NOTE Install seat track with wider rail shoulder always to outside of seat LEGEND. Nut. Washer. Spacer. L.H. Inboard Seat Track. Bolt. L.H. Outboard Seat Track. Gusset 8. Aft Attach Bracket 9. Forward Attach Bracket 0. Spar Cover SR_MM_8-0 Page Jun 00 Figure -0 Seat Track Attach Fittings - Serials -08 & subs, T-000 & subs (Sheet of ) Serials -08 & subs, T-000 & subs

5 B. Footman Loop Attach Fittings (See Figure -0) Note: Footman loops are located on baggage compartment floor and FS bulkhead. () Removal - Footman Loop Attach Fittings (a) Remove baggage compartment carpet. (Refer to -0) (b) Remove access panel CF and CB. (Refer to 0-00) (c) Serials -000 & subs, T-000 & subs w/o + Rear Seat: Remove screws, washers, and nuts securing footman loop to fuselage floor/bulkhead. (d) Serials -88 & subs, T-08 & subs w/ + Rear Seat: Remove bolts, washers, and nuts securing footman loop to fuselage floor/bulkhead. () Installation - Footman Loop Attach Fittings (a) Serials -000 & subs, T-000 & subs w/o + Rear Seat: Position footman loop to fuselage floor/bulkhead and secure with screws, washers, and nuts. (b) Serials -88 & subs, T-08 & subs w/ + Rear Seat: Position footman loop to fuselage floor/bulkhead and secure with bolts, washers, and nuts. (c) Install access panel CF and CB. (Refer to 0-00) (d) Install baggage compartment carpet. (Refer to -0) All -0 Page 0 Jan 0

6 LEGEND. Baggage Strap. Footman Loop. Screw. Washer. Nut Serials -000 & subs, T-000 & subs w/o + Rear Seat. SR_MM_8A Figure -0 Footman Loop Attach Fittings - Serials -000 & subs, T-000 & subs w/o + Rear Seat (Sheet of ) -0 Page 0 Jan 0 Serials -000 & subs, T-000 & subs w/o + Rear Seat

7 LEGEND. Footman Loop. Washer. Nut. Bolt Serials -88 & subs, T-08 & subs w/ + Rear Seat. SR_MM_9 Figure -0 Footman Loop Attach Fittings - Serials -88 & subs, T-08 & subs w/ + Rear Seat (Sheet of ) Serials -88 & subs, T-08 & subs w/ + Rear Seat -0 Page 0 Jan 0

8 C. Seat Belt Attach Fittings (See Figure -0) () Removal - Seat Belt Attach Fittings (a) Remove baggage compartment carpet. (Refer to -0) (b) Remove access panel CF. (Refer to 0-00) (c) Serials -88 & subs, T-08 & subs w/ + Rear Seat: Remove passenger seat back. (Refer to -0) (d) Remove the bolts, washers, and nuts securing fittings to fuselage floor. () Installation - Seat Belt Attach Fittings (a) Place fitting into position and secure with bolts, washers, and nuts. (b) Serials -88 & subs, T-08 & subs w/ + Rear Seat: Install passenger seat back. (Refer to -0) (c) Secure access panel CF. (Refer to 0-00) (d) Install baggage compartment carpet. (Refer to -0) -0 Page 8 0 Jan 0 All

9 D. Shoulder Harness Attach Fittings (See Figure -0) () Removal - Shoulder Harness Attach Fittings (a) Remove baggage compartment carpet. (Refer to -0) (b) Remove bulkhead trim. (Refer to -0) (c) Remove access panel CB. (Refer to 0-00) (d) Remove the bolts, washers, and nuts securing fittings to bulkhead. () Installation - Shoulder Harness Attach Fittings (a) Place fittings into position and secure with bolts, washers, and nuts. (b) Install access panel CB. (Refer to 0-00) (c) Install bulkhead trim. (Refer to -0) (d) Install baggage compartment carpet. (Refer to -0) All -0 Page 9 0 Jan 0

10 E. Cargo Net Attach Fittings - Serials -88 & subs, T-08 & subs w/ + Rear Seat (See Figure -0) () Removal - Cargo Net Attach Fittings (a) Remove bulkhead trim. (Refer to -0) (b) Remove access panel CB. (Refer to 0-00) (c) Remove the bolts, washers, and nuts securing fittings to bulkhead. () Installation - Cargo Net Attach Fittings (a) Place fittings into position and secure with bolts, washers, and nuts. (b) Install access panel CB. (Refer to 0-00) (c) Install bulkhead trim. (Refer to -0) F. Seat Recline Lock Fittings - Serials -88 & subs, T-08 & subs w/ + Rear Seat (See Figure -0) () Removal - Seat Recline Lock Fittings (a) With no pressure on seat back, rotate passenger seat recline lever to recline position and fold seat back forward. (b) Remove screws securing plate and seat recline lock fitting to rear cabin side trim. () Installation - Seat Recline Lock Fittings (a) Place seat recline lock fitting and plate into position on rear cabin side trim and secure with screws. (b) Fold passenger seat to upright position. -0 Page 0 0 Jan 0 Serials -88 & subs, T-08 & subs w/ + Rear Seat

11 BULKHEAD 8 AFT FLOOR Serials -000 thru LEGEND. Seat Belt Attach Fitting. Plate. Strap. Radius Filler. Bolt. Washer. Nut 8. Inertia Reel Attach Fitting SR_MM_A Figure -0 Seat Belt and Harness Attach Fittings - Serials -000 thru -080 (Sheet of ) Serials -000 thru Page 0 Jan 0

12 8 BULKHEAD AFT FLOOR Serials -08 & subs, T-000 & subs w/o + Rear Seat. LEGEND. Seat Belt Attach Fitting. Plate. Strap. Radius Filler. Bolt. Washer. Nut 8. Inertia Reel Attach Fitting SR_MM_A Figure -0 Seat Belt and Harness Attach Fittings - Serials -08 & subs, T-000 & subs w/o + Rear Seat (Sheet of ) -0 Page 0 Jan 0 Serials -08 & subs, T-000 & subs w/o + Rear Seat

13 TRIM PANEL 0 9 BULKHEAD 8 FOOTMAN LOOP LEGEND. Seat Belt Attach Fitting. Plate. Radius Filler. Bolt. Washer. Nut 8. Inertia Reel Attach Fitting 9. Screw 0. Seat Recline Lock. Support Channel. Gusset. Upper Outboard Child Seat Anchor/ Inertia Reel Attach Fitting. Upper Center Child Seat Anchor Fitting. Lower Outboard Child Seat Anchor Fitting. Lower Inboard Child Seat Anchor/ Seat Belt Attach Fitting. Seat Back/Seat Belt Attach Fitting Figure -0 Seat Belt and Harness Attach Fittings - Serials -88 & subs, T-08 & subs w/ + Rear Seat (Sheet of ) Serials -88 & subs, T-08 & subs w/ + Rear Seat Serials -88 & subs, T-08 & subs w/ + Rear Seat. SR_MM_99-0 Page 0 Jan 0

14 G. Cabin Door Attach Fittings - Serials -000 thru -080 (See Figure -0) () Removal - Cabin Door Hinge (a) Remove screws, washers, and nuts securing upper door hinge to fuselage. (b) Remove screws, shims, washers, and nuts securing lower door hinge to fuselage and side attach bracket. (c) Remove screws, washers, and nuts securing side attach bracket to console bolster. () Installation - Cabin Door Hinge (a) Install screws, washers, and nuts securing side attach bracket to console bolster. (b) Install screws, shims, washers, and nuts securing lower door hinge to fuselage and side attach bracket. (c) Install screws, washers, and nuts securing upper door hinge to fuselage. () Removal - Cabin Door Pin Receiver The pin receiver has four wear surfaces available. The pin receiver can be rotated to the new wear surface and then resealed with a white latex caulk. Note: An alternate pin receiver is available. The alternate pin receiver has the receiver hole offset to one side. This offset pin receiver can be used if it s impossible to latch the door with the standard pin receiver. (a) Remove the cabin headliner. (Refer to -0) (b) Remove the screw, washer, spring, and washer from the pin receiver. (c) Push pin receiver out. () Installation - Cabin Door Pin Receiver (a) Acquire necessary tools, equipment, and supplies. Description P/N or Spec. Supplier Purpose Sealant w/ Semkit Applicator (Refer to - 0) (Refer to -0) Seal pin receiver. (b) Solvent clean pin receiver mating surfaces with isopropyl alcohol. (Refer to 0-0) (c) Apply a thin coat of sealant on the pin receiver mating surfaces. CAUTION: Never overtighten the pin receiver. Overtightening of the pin receiver may cause the pin receiver to break. (d) Place the pin receiver into position and secure with washer, spring, washer, and screw. Note: If the pin receiver is of the eccentric type, the pin receiver can be rotated to allow the door skin to fit flush with the fuselage skin. -0 Page 0 Jan 0 (e) Install cabin headliner. (Refer to -0) () Removal - Cabin Door Gas Strut Bracket (a) Remove screws, spacers, washers, and nuts securing gas strut bracket to fuselage. () Installation - Cabin Door Gas Strut Bracket (a) Install screws, spacers, washers, and nuts securing gas strut bracket to fuselage. () Removal - Cabin Door Seals (a) Remove the seal from the fuselage by pulling them up and away from the fuselage. (8) Installation - Cabin Door Seals (a) Solvent clean the seal mating area with isopropyl alcohol. (Refer to 0-0) Serials -000 thru -080

15 (b) (c) Starting at the center of the lower door frame, place one end of the seal into position. Press seal firmly over the door frame making sure that the ends of the seal butt together. Note: If the door seal doesn t seal tight against the door, shim the door seal by applying teflon tape under the door seal in the appropriate area. (d) After installation, clean door seals with a cloth slightly dampened with isopropyl alcohol. (e) Perform Inspection/Check - Cabin Door Seals. (Refer to -0) (9) Cleaning - Cabin Door Seals Periodically clean door seals with isopropyl alcohol to ensure proper seal. (0) Inspection/Check - Cabin Door Seals (See Figure -0) (a) Acquire necessary tools, equipment, and supplies. Description P/N or Spec. Supplier Purpose Utility Knife - Any Source Cut slits in door seal. (b) Open and close cabin door. Note: Trapped, unvented air in cabin door seal bulb may prevent cabin door seal from flexing under closed spacing between door and jam, interfering with cabin door closure. (c) If door closure is difficult, vent existing cabin door trim. On outside perimeter of installed cabin door seal, use utility knife to cut eleven.0 inch (. cm) slits in cabin door seal bulb (three on upper side, three on forward side, three on aft side, and three on lower side). Note: Existing slits may be present. Verify cabin door closure is improved. Serials -000 thru Page 0 Jan 0

16 FUSELAGE 0 LEGEND. Gas Strut Bracket. Bolt. Washer. Nut. Bolster Bracket. Lower Hinge. Screw 8. Shim 9. Seal 0. Upper Hinge. Pin Receiver. Spring 9 8 FUSELAGE FUSELAGE 8 8 CONSOLE BOLSTER Serials -000 thru SR_MM_88A -0 Page 0 Jan 0 Figure -0 Cabin Door Attach Fittings - Serials -000 thru -080 Serials -000 thru -080

17 NOTE On outside perimeter of installed cabin door seal, use utility knife to cut eleven.0 inch (. cm) slits in cabin door seal bulb (three on upper side, three on forward side, three on aft side, and three on lower side). Door seal shown removed for clarity only. Serials -000 thru -080 Figure -0 Cabin Door Seal Inspection/Check - Serials -000 thru -080 SR_MM_0-0 Page 0 Jan 0

18 H. Cabin Door Attach Fittings - Serials -08 & subs, T-000 & subs (See Figure -0) () Removal - Cabin Door Hinge (a) Remove screws securing upper door hinge to fuselage. (b) Remove screws securing lower door hinge to fuselage. () Installation - Cabin Door Hinge (a) Install screws securing upper door hinge to fuselage. (b) Install screws securing lower door hinge to fuselage. () Removal - Cabin Door Striker Pin (a) Loosen edges of sidewall air duct and rear cabin side trim from door jamb. (Refer to -0) (b) For upper installation, remove bolt, washer, and bushings securing striker pin to fuselage. (c) For lower installation, remove bolt, washers, and bushing securing striker pin to fuselage. (d) Serials -08 & subs after SB X--0, and Serials -089 & subs, T-000 & subs: Carefully remove spacer from striker pin. () Installation - Cabin Door Striker Pin (a) Serials -08 & subs after SB X--0, and Serials -089 & subs, T-000 & subs: Slide spacer over right angled post of striker pin and press grooved section of spacer onto base of striker pin. CAUTION: Verify bolt has threaded engagement on striker pin a minimum of five full turns. (b) For lower installation, secure striker pin to fuselage with bolt, washers, and bushing. Torque to in-lb (.8-. Nm). (c) For upper installation, secure striker pin to fuselage with bolt, washer, and bushings. Torque to in-lb (.8-. Nm). (d) Perform Adjustment - Cabin Door Striker Pin. (Refer to -0) () Adjustment - Cabin Door Striker Pin (See Figure -0) (a) Loosen edges of sidewall air duct and rear cabin side trim from door jamb. (Refer to -0) (b) From inside the cabin, slowly close the cabin door and note the alignment of the striker pin with the door latch. (c) If the striker pin is centered with the door latch, pull the door to a closed position to verify that the latch engages normally. (d) If the striker pin is off-center with the door latch, adjust the striker pin. Note: To facilitate striker pin alignment, it is not necessary to disassemble and remove striker pin. Loosen bolt securing striker pin to fuselage enough to allow adjustment of striker pin. CAUTION: Ensure that the striker pin retains its orientation during adjustment. -0 Page 8 0 Jan 0 Rotate bushings to align the striker pin with the door latch. Tighten bolt securing striker pin to fuselage. (e) Secure edges of sidewall air duct and rear cabin side trim to door jamb. (Refer to -0) () Removal - Cabin Door Gas Strut Bracket (a) Remove cabin door gas strut. (Refer to -0) (b) Remove screws, washers, and nuts securing gas strut bracket to fuselage. () Installation - Cabin Door Gas Strut Bracket (a) Install screws, washers, and nuts securing gas strut bracket to fuselage. Serials -08 & subs, T-000 & subs

19 (b) Install cabin door gas strut. (Refer to -0) (8) Removal - Cabin Door Seals (a) Remove the seal from the fuselage by pulling them up and away from the fuselage. (9) Installation - Cabin Door Seals (a) Solvent clean the seal mating area with isopropyl alcohol. (Refer to 0-0) (b) Starting at the center of the lower door frame, place one end of the seal into position. (c) Press seal firmly over the door frame making sure that the ends of the seal butt together. Note: If the door seal doesn t seal tight against the door, shim the door seal by applying teflon tape under the door seal in the appropriate area. (d) After installation, clean door seals with a cloth slightly dampened with isopropyl alcohol. (e) Perform Inspection/Check - Cabin Door Seals. (Refer to -0) (0) Cleaning - Cabin Door Seals Periodically clean door seals with isopropyl alcohol to ensure proper seal. () Inspection/Check - Cabin Door Seals (See Figure -08) (a) Acquire necessary tools, equipment, and supplies. Description P/N or Spec. Supplier Purpose Utility Knife - Any Source Cut slits in door seal. (b) Open and close cabin door. Note: Trapped, unvented air in cabin door seal bulb may prevent cabin door seal from flexing under closed spacing between door and jam, interfering with cabin door closure. (c) If door closure is difficult, vent existing cabin door trim. On outside perimeter of installed cabin door seal, use utility knife to cut eleven.0 inch (. cm) slits in cabin door seal bulb (three on upper side, three on forward side, three on aft side, and three on lower side). Note: Existing slits may be present. Verify cabin door closure is improved. Serials -08 & subs, T-000 & subs -0 Page 9 0 Jan 0

20 0 FUSELAGE Serials -08 thru FUSELAGE Serials -08 thru -90. CONSOLE BOLSTER FUSELAGE NOTE Prior to striker pin installation, slide spacer over right angled post of striker pin and press grooved section of spacer onto base of striker pin. To facilitate reinstallation, note orientation of adjustment bushing prior to removal. Use clean brushes to apply primer and Loctite on striker pin bolt threads. LEGEND. Gas Strut Bracket. Bolt. Washer. Nut. Bolster Bracket. Lower Hinge. Screw 9. Seal 0. Upper Hinge. Striker Pin. Bushing. Spacer Verify bolt has threaded engagment on striker pin a minimum of five full turns. Torque to in-lb (.8 -. Nm). SR_MM_8B -0 Page 0 0 Jan 0 Figure -0 Cabin Door Attach Fittings - Serials -08 & subs, T-000 & subs Serials -08 & subs, T-000 & subs

21 LATCH FORK STRIKER PIN NOTE If the striker pins are centered with the door latch forks, pull the door to the closed position to verify that the latches engage normally with striker pins. SR_MM_9 Figure -0 Cabin Door Striker Pin Adjustment - Serials -08 & subs, T-000 & subs Serials -08 & subs, T-000 & subs -0 Page 0 Jan 0

22 NOTE On outside perimeter of installed cabin door seal, use utility knife to cut eleven.0 inch (. cm) slits in cabin door seal bulb (three on upper side, three on forward side, three on aft side, and three on lower side). Door seal shown removed for clarity only. SR_MM_0-0 Page 0 Jan 0 Figure -08 Cabin Door Seal Inspection/Check - Serials -08 & subs, T-000 & subs Serials -08 & subs, T-000 & subs

23 I. Baggage Door Attach Fittings (See Figure -09) Note: For maintenance practices pertinent to the baggage door seal, refer to cabin door seal procedures previously described in Cabin Door Attach Fittings. (Refer to - 0) () Removal - Baggage Door Attach Fittings (a) Serials -000 thru -080: Remove screws, washers, and nuts securing hinge brackets to the fuselage. (b) Serials -08 & subs, T-000 & subs: Remove aft section of door seal to uncover baggage door lock catch. (c) Remove screws, washers, and nuts securing baggage door lock catch to the fuselage. () Installation - Baggage Door Attach Fittings (a) Install screws, washers, and nuts securing baggage door lock catch to the fuselage. (b) Serials -08 & subs, T-000 & subs: Align slot in aft section of the door seal over the baggage door lock catch, and install aft section of door seal to conceal baggage door lock catch. (c) Serials -000 thru -080: Install screws, washers, and nuts securing hinge brackets to the fuselage. All -0 Page 0 Jan 0

24 FUSELAGE Serials -000 thru FUSELAGE 8 LEGEND. Door Seal. Screw. Door Lock Catch. Washer. Nut. Hinge Bracket. Spacer 8. Hinge -0 Page 0 Jan 0 Serials -08 and subs, T-000 & subs. Figure -09 Baggage Door Attach Fittings All SR_MM_8

25 J. Lower Mount Attach Fittings - Serials -08 thru - (See Figure -00) () Removal - Lower Mount Attach Fittings (a) Remove cabin access panels CFL and CFR. (Refer to 0-00) (b) Remove engine mount weldment. (Refer to -0) (c) Remove bolts, washers, and nuts securing bridge to fire barrier and firewall. (d) Remove bolts, washers, and nuts securing plate, fire barrier, and insulation to firewall. () Installation - Lower Mount Attach Fittings CAUTION: Make sure insulation is not between fire barrier and firewall where bolts, washers, and nuts secure bridge to the fire barrier and firewall. (a) Position insulation between fire barrier and firewall. CAUTION: Position plate so that exhaust hanger holes are located outboard. (b) Install bolts, washers, and nuts securing plate, fire barrier, and insulation to firewall. (c) Install bolts, washers, and nuts securing bridge to fire barrier and firewall. (d) Install engine mount weldment. (Refer to -0) (e) Install cabin access panels CFL and CFR. (Refer to 0-00) () Inspection/Check - Attach Fitting Corrosion (a) Remove engine cowling. (Refer to -0) (b) Inspect Lower Mount Attach Fittings for corrosion. (c) If corrosion present: Remove corroded part. (Refer to -0) Measure thickness of uncorroded part near corroded area to determine baseline measurement. Remove corrosion using mechanical means. Measure material thickness and compare to baseline measurement. Allowable Corrosion Limits: Plate, Lower Engine Attach: 0% of material thickness. Bridge, Lower Engine Attach: 0% of material thickness on mating surfaces to the firewall and engine mount attach plate. 0% material thickness on all other surfaces of the part. If thickness falls within allowables, mask all holes and apply paint to inspection area. (Refer to -0) If thickness falls within allowables, replace part. Install refurbished/replaced part. (Refer to -0) (d) If corrosion not present, no further action required. (e) Install engine cowling. (Refer to -0) Serials -08 thru - -0 Page 0 Jan 0

26 FIREWALL FWD LONGERON LEGEND. Bridge, Lower Engine Attach. Fire Barrier. Plate, Lower Engine Attach. Bolt. Washer. Insulation. Nut -0 Page 0 Jan 0 Figure -00 Lower Mount Attach Fittings - Serials -08 thru - Serials -08 thru - NOTE Orient lower engine attach plate so that the exhaust hanger holes are on the outboard side. SR_MM_88

27 K. Lower Mount Attach Fittings - Serials - & subs, T-000 & subs (See Figure -00) () Removal - Lower Mount Attach Fittings (a) Remove cabin access panels CFL and CFR. (Refer to 0-00) (b) Remove engine mount weldment. (Refer to -0) (c) Remove bolt, radius filler, washers, and nuts securing lower mount attach fitting to firewall and bridge. (d) Remove bolts, washers, and nuts securing bridge to fuselage floor. () Installation - Lower Mount Attach Fittings (a) Acquire necessary tools, equipment, and supplies. Description P/N or Spec. Supplier Purpose High Temperature Silicone Sealant RTV Dow Corning Sealant. (b) (c) (d) Position bridge to fuselage floor and secure with bolts, washers, and nuts. Apply thin coat of sealant to faying surface of lower mount attach fitting. Position lower mount attach fitting to firewall and secure to bridge with bolt, radius filler, washers, and nuts. Torque upper nut to 00-0 in-lb (. -.8 Nm). Torque lower nut to 0-0 in-lb (.9-9. Nm). (e) Install engine mount weldment. (Refer to -0) (f) Install cabin access panels CFL and CFR. (Refer to 0-00) Serials - & subs, T-000 & subs -0 Page Dec 0

28 L. Exhaust Hanger Brackets - Serials - & subs (See Figure -00) () Removal - Exhaust Hanger Brackets (a) Remove engine cowling. (Refer to -0) (b) Remove extension spring securing tailpipe to exhaust hanger bracket. (c) Remove bolts and washers securing exhaust hanger bracket to firewall. () Installation - Exhaust Hanger Brackets (a) Install bolts and washers securing exhaust hanger bracket to firewall. Note: Exhaust hanger bracket may be bent as required to provide minimum clearance of 0. inch (. mm) from cowling, muffler, heat exchanger, and tailpipes. (b) Install extension spring securing tailpipe to exhaust hanger bracket. (c) Adjust tailpipe on muffler or heat exchanger port as required to ensure at aft end of tailpipe there is.0 -. inch ( cm) of clearance between top of tailpipe and belly of airplane. (See Figure 8-0) (d) Install engine cowling. (Refer to -0) -0 Page 8 0 Jan 0 Serials - & subs

29 A FORWARD CABIN FLOOR FIREWALL NOTE Exhaust hanger bracket may be bent as required to provide minimum clearance of 0. inch (. mm) from cowling, muffler, heat exchanger, and tailpipes. Serials - & subs only: Exhaust hanger bracket installation. Torque upper nut to 00-0 in-lb (. -.8 Nm). Torque lower nut to 0-0 in-lb (.9-9. Nm). LEGEND. Bolt. Washer. Lower Mount Attach Fitting. Bridge. Nut. Radius Filler. Exhaust Hanger Bracket Figure -0 Lower Mount Attach Fittings - Serials - & subs, T-000 & subs Serials - & subs, T-000 & subs DETAIL Serials - & subs, T-000 & subs. A SR_MM_B -0 Page 9 Dec 0

30 M. Battery Bracket (See Figure -0) () Removal - Battery Bracket (a) Remove battery. (Refer to -0) (b) Remove bolts, washers, and clamps securing battery cable to battery bracket. (c) Remove screw, washers, and nut securing relay to battery bracket. (d) Remove bolts, washers, and nuts securing battery bracket to firewall. Remove battery bracket from airplane. () Installation - Battery Bracket (a) Acquire necessary tools, equipment, and supplies. Description P/N or Spec. Supplier Purpose High Temperature Sealant (Refer to -0) (Refer to -0) Sealant. (b) Position battery bracket to firewall and secure with bolts, washers, and nuts. Apply sealant over bolt heads. (c) Position relay to battery bracket and secure with screw, washers, and nut. (d) Position battery cable and clamps to battery bracket and secure with bolts and washers. (e) Install battery. (Refer to -0) -0 Page 0 0 Jan 0 All

31 LEGEND. Battery Bracket. Bolt. Washer. Nut SR_MM_A All Figure -0 Battery Bracket Installation -0 Page 0 Jan 0

32 N. Pitch Servo Attach Fittings - Serials -8 & subs (See Figure -0) () Removal - Pitch Servo Attach Fittings (a) Remove pitch servo. (Refer to -) (Refer to -) (b) Remove access panel CFC. (Refer to 0-00) (c) Remove bolts and washers securing pitch servo bracket to FS 8 bulkhead. () Installation - Pitch Servo Attach Fittings (a) Position pitch servo bracket to FS 8 bulkhead and secure with bolts and washers. (b) Install access panel CFC. (Refer to 0-00) (c) Install pitch servo. (Refer to -) (Refer to -) -0 Page 0 Jan 0 Serials -8 & subs

33 BULKHEAD FS8 Serials -8 & subs w/o Air Conditioning & w/ System. BULKHEAD FS8 Serials -8 & subs w/ Air Conditioning & w/ System. LEGEND. Bracket. Washer. Bolt SR_MM_08C Figure -0 Pitch Servo Attach Fittings - Serials -8 & subs w/ System (Sheet of ) Serials -8 & subs w/ System -0 Page 0 Jan 0

34 BULKHEAD FS8 LEGEND. Bracket. Washer. Bolt Serials -0 & subs, T-000 & subs w/ GFC 00. SR_MM_8A Figure -0 Pitch Servo Attach Fittings - Serials -0 & subs, T-000 & subs w/ GFC 00 (Sheet of ) -0 Page 0 Jan 0 Serials -0 & subs, T-000 & subs w/ GFC 00

35 O. Roll Servo Attach Fittings - Serials w/ Perspective Avionics (See Figure -0) () Removal - Roll Servo Attach Fittings (a) Remove roll servo. (Refer to -) (b) Remove adel clamp and cable ties securing wire harness to roll servo brackets. (c) Remove bolts and washers securing roll servo brackets to LH and RH aft longeron and vertical face of aft floor. () Installation - Roll Servo Attach Fittings (a) Position and secure roll servo brackets to LH and RH aft longeron and vertical face of aft floor with bolts and washers. (b) Install adel clamp and cable ties securing wire harness to roll servo brackets. (c) Install roll servo. (Refer to -) Serials w/ Perspective Avionics -0 Page 0 Jan 0

36 Serials w/ Perspective Avionics. LEGEND. Bracket, Bottom. Bracket, Main. Forward Strap. Bracket, Left Side Pulley. Bracket, Right Side Pulley. Bolt. Washer SR_MM_88-0 Page 0 Jan 0 Figure -0 Roll Servo Attach Fittings - Serials w/ Perspective Avionics Serials w/ Perspective Avionics

37 P. Yaw Servo Attach Fittings - Serials w/ Perspective Avionics and Three-Axis Configuration (See Figure -0) () Removal - Yaw Servo Attach Fittings (a) Remove yaw servo. (Refer to -) (b) Remove bolts and washers securing yaw servo brackets to aft floor shelf. () Installation - Yaw Servo Attach Fittings (a) Position yaw servo brackets to aft floor shelf and secure with bolts and washers. (b) Install yaw servo. (Refer to -) Q. Yaw Servo Pulley Attach Fittings - Serials w/ Perspective Avionics and Three-Axis Configuration (See Figure -0) () Removal - Yaw Servo Pulley Attach Fittings (a) Remove bolt, spacers, washers, nut, and cotter pin securing pulley to bracket. (b) Remove bolts, washers, and nuts securing yaw servo pulley bracket to FS bulkhead. () Installation - Yaw Servo Pulley Attach Fittings (a) Position yaw servo pulley bracket to FS bulkhead and secure with bolts, washers, and nuts. (b) Route yaw servo bridle cable around pulley. Position pulley to bracket and install bolt, spacers, washers, nut, and new cotter pin securing pulley to bracket. Serials w/ Perspective Avionics and Three-Axis Configuration -0 Page 0 Jan 0

38 BULKHEAD 8 BATTERY SHELF ELT SHELF Serials w/ Perspective Avionics & Three-Axis Configuration. LEGEND. Bracket. Screw. Pulley. Spacer. Bolt. Washer. Nut 8. Cotter Pin SR_MM_80A -0 Figure -0 Yaw Servo and Pulley Attach Fittings - Serials w/ Perspective Avionics and Three-Axis Configuration Page 8 0 Jan 0 Serials w/ Perspective Avionics and Three-Axis Configuration

39 R. Relay Mounting Plate (See Figure -0) () Removal - Relay Mounting Plate (a) Pull FLAPS, ROLL TRIM, and PITCH TRIM circuit breakers. (b) Remove rear passenger seats. (Refer to -0) (c) Serials -000 thru -080: Remove access panels CFC and CFR. (Refer to 0-00) (d) Serials -08 & subs, T-000 & subs: Remove access panels CFC, CFR, CFC, and CFR. (Refer to 0-00) (e) Disconnect flap CCA connector. (f) Serials -000 thru -080: Remove bolts, spacers, washers, and nuts securing mounting plate to trailing edge of RH inboard longeron. (g) Serials -08 & subs, T-000 & subs: Remove bolts, spacers, washers, and nuts securing aft mounting plate to trailing edge of RH inboard longeron. (h) Serials -08 & subs, T-000 & subs: Remove bolts, spacers, washers, and nuts securing forward mounting plate to leading edge of RH inboard longeron. () Install - Relay Mounting Plate (a) Serials -000 thru -080: Position mounting plate to trailing edge of RH inboard longeron and install bolts, spacers, washers, and nuts securing mounting plate to longeron. (b) Serials -08 & subs, T-000 & subs: Position aft mounting plate to trailing edge of RH inboard longeron and install bolts, spacers, washers, and nuts securing aft mounting plate to longeron. (c) Serials -08 & subs, T-000 & subs: Position forward mounting plate to leading edge of RH inboard longeron and install bolts, spacers, washers, and nuts securing forward mounting plate to longeron. (d) Connect flap CCA connector. (e) Serials -000 thru -080: Install access panels CFC and CFR. (Refer to 0-00) (f) Serials -08 & subs, T-000 & subs: Install access panels CFC, CFR, CFC, and CFR. (Refer to 0-00) (g) Install rear passenger seats. (Refer to -0) (h) Reset FLAPS, ROLL TRIM, and PITCH TRIM circuit breaker. All -0 Page 9 0 Jan 0

40 RH LONGERON Serials -000 thru RH LONGERON Serials -08 & subs w/o Perspective. LEGEND. Mounting Plate, Aft. Mounting Plate, Forward. Ground Bus Bar. Bolt. Washer. Spacer. Nut SR_MM_ -0 Page 0 0 Jan 0 Figure -0 Relay Mounting Plate - Serials -000 & subs w/o Perspective ( of ) Serials -000 & subs w/o Perspective

41 RH LONGERON Serials -0 thru -0 w/ Perspective. RH LONGERON Serials -0 & subs, T-000 & subs w/ Perspective. LEGEND. Mounting Plate, Forward. Ground Bus Bar. Bolt. Washer. Spacer. Nut SR_MM_ Figure -0 Relay Mounting Plate - Serials -0 & subs, T-000 & subs w/ Perspective ( of ) Serials -0 & subs, T-000 & subs w/ Perspective -0 Page 0 Jan 0

42 RH LONGERON Serials - thru -0, T-000 thru T-000 w/ System X and Perspective. RH LONGERON Serials - & subs, T-00 & subs w/ System X and Perspective. LEGEND. Mounting Plate, Aft. Mounting Plate, Forward. Ground Bus Bar. Bolt. Washer. Spacer. Nut SR_MM_9 Figure -0 Relay Mounting Plate - Serials - & subs, T-000 & subs w/ System X and Persp ( of ) -0 Page 0 Jan 0 Serials - & subs, T-000 & subs w/ System X and Persp

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