Idler-Rollers and Load Rails for high-capacity load handling. High Performance
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- Pauline Burns
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1 Idler-s and oad ails for high-capacity load handling High Performance
2 OO ITETIO GOUP Through out this omprehensive atalogue Osborn International offers customers the opportunity to access this wide range of standard products which experience suggests should more than satisfy the majority of applications, while still offering individual solutions where the standard is not appropriate. Our aim is to pass on the benefits of wide geographical coverage in both manufacturing and marketing while providing a service responsive to ever changing needs. s demands increase and become more specialised, the range of products and service we offer grows accordingly. Osborn International GmbH ingstraße urgwald, Germany Tel (64 51) Fax ++49 (64 51) eail: desales@osborn.com / orstefabriken r. jertvej olding, enmark Tel.: ++45 (76) Fax: ++45 (76) eail: dksales@osborn.com Osborn International tda. (sberg) ua aependy, 201, Jardim ampanario iadema, ao Paulo / P , razil Tel (11) Fax ++55 (11) eail: brsales@osborn.com Osborn International 5401 Hamilton venue leveland, OH , U Tel. ++1 (216) Fax ++1 (216) eail: brushes@osborn.com Osborn International td. ower hurch treet hepstow, onmouthshire P16 5XT, Great ritain Tel (12 91) Fax ++44 (12 91) eail: uksales@osborn.com Osborn International.. Parc d ctivités es oucettes 23, venue des orillons Garges és Gonesse, France Tel Fax eail: frsales@osborn.com ingbo Industrial Power rushes td. oom 4005 eijing Jiulong ussiness enter o. 48 aishioiao oad, Haidan istrict eijing 10008, P hina Tel (10) Fax ++86 (10) eail: cnsales@osborn.com Osborn International 225. Freeport rive ogales Z 85621, exico Tel ext 300 Fax eail: mxsales@osborn.com Osborn International (injet ässjo orst) Huskvarnavägen Huskvarna, weden Tel (36) Fax ++46 (36) eail: info@sinjet.se Osborn International da. (rushes International Portugal da.) eco das ages anelas V.. Gaia, Portugal Tel (2) Fax (2) eail: ptsales@osborn.com Osborn International... str. iprian Porumbescu nr Gura Humorului, omania Tel (30) Fax ++40 (30) eail: rosales@osborn.com Osborn International venljungavägen exdrega, weden Tel (3 25) Fax: ++46 (3 25) eail: swsales@osborn.com
3 Table of contents izes etric izes Plain tud tyle page 22 etric page 6 dvantages aintenance-free at -34 to 107 oad unners are lubricated for life pecial lubricants for more adverse conditions are also available e-lubrication facility can be added ompletely sealed Plain Eccentric tud tyle vertical adjustment Plain Yoke tyle higher capacity than stud style page 24 page 35 etric page 8 etric page 17 ll oad unners are sealed with tough contact seals eals exclude harmful contaminants such as dirt, sand and moisture etallic seals for high temperature applications can be added Hardened outer treads High quality heat treating ensures long tread life and minimal wear tandard sizes oad unners are manufactured in sizes that are recognized in all industrial applications as standard up from ø 26 mm to ø 250 mm This is true in both the metric and inch program These standard sizes are usually available from stock Flanged tud tyle Flanged Eccentric tud tyle vertical adjustment Flanged Yoke tyle higher capacity than stud style page 26 page 28 page 37 etric page 10 etric page 12 etric page 18 Ease of instatllation tud type oad unners have standard hex keys broached into the stud end of the roller for trouble-free fitting and removal Hex keys can be broached into both sides of the roller Yoke style oad unners can be mounted with Osborn heavy duty shafts or with customer fabricated shafts. The key element of installation is insuring positive clamping force on both sides of the roller High strength studs V-Grooved tud tyle roller profile sheds solid contaminants page 30 V-Grooved Eccentric tud tyle page 32 roller profile sheds solid contaminants vertical adjustment etric page 14 etric page 16 oad unners have high strength studs, designed to withstand extreme shearing forces They are well-suited for cantilever type mounting applications all/ roller bearings For high radial and simultaneous high thrust capacity Excellent radial capacity uperior thrust capacity V-Grooved Yoke tyle higher capacity than stud style roller profile sheds solid contaminants hafts for Yoke tyle Idler-s page 38 page etric page 19 etric page 20 pplications am unner composite outer stainless steel shaft wet environments page 47 etric page 46 utomotive Industry onveyors and handling systems in assembly plants, automated storage and more.. teel- and luminium Industry onveyors and in-process handling systems for carrying/guiding product through inplant operations, rolling mills, galvanizing lines, induction heating equipment and more... Foundry Industry olding and core-making machines for handling flasks... Other pplications Food industry, pulp and paper industry, wood working industry, stone working machines, cranes, refuse systems, ship building, satellite positioning systems, wrapping and packaging machinery... U-Grooved tud tyle wire guides idler pulleys Flanged rown tyle concentric and eccentric use on channels and I-beams rowned-yoke tyle higher capacity than stud style Other page 33 page 34 page 36 ustom esigns page 39,Track lignment page 44, Installation otes page 45 oad ails page etric page 40-41
4 Plain-tud tyle oncentrated oad at /2 /2 oncentrated oad at 7 etaining ing llowable oad Part o. EP o. tud tud -0,02-0,02 ec. tg. Hole ize +0,02-0,00 pprox. (g) all or earings earing apacity, adial oad [] 500Hrs. max. adial tatic earing apacity, oad [] ing tatic ending=.75 y oncent. oad at /2 tud apacity [] oncent. oad at hear =.75 x.5 x y et. ing llow. oad [] HP x1 13,1 0,8 10,02 0,09 HP x1,5 15,9 0,8 12,02 0,11 HP x1,5 15,9 0,8 12,02 0,14 HP , x1,5 19,1 0,8 16,02 0,17 HP ,6 14,02 0,27 HP , , x1,5 22 1,6 18,02 0,24 HP , , x1,5 25,5 1,6 20,02 0,42 HP ,6 16,02 0,54 HP , , x1,5 25,5 1,6 20,02 0,54 HP ,6 24,02 1,04 HP , x1,5 32 1,6 24,02 1,04 HP , x1,5 32 1,6 24,02 1,40 HP , ,5 1,6 30,02 1,91 HP , ,5 1,6 30,02 2,07 HP , ,5 1,6 30,02 2,37 HP , ,5 1,6 30,02 2,65 HP ,5 1,6 30,02 3,33 HP , ,5 1,6 30,02 3,15 HP ,5 1,6 48,02 8,48 HP ,5 1,6 64,02 12,50 HP ,5 1,6 64,02 21, T T T T T T T T T T For stud hex socket size, see page 45. ock washer and jam nut available at additional cost. For size see dimension. For special features and custom design considerations, see page 39. etric izes (mm) ock washer and jam nut available at additional cost. For ize see dimension. 6 7
5 Plain Eccentric-tud tyle vertical adjustment 9 /2 oncentrated oad at /2 oncentrated oad at U W T etaining ing llowable oad Part o. EP o. T U W -0,02 tud tud HPE x1 17,1 0,8 13, ,5 13,02 0,11 HPE x1,5 17,5 0,8 15, ,5 15,02 0,14 HPE x1,5 17,5 0,8 15, ,5 15,02 0,17 HPE , x1,5 23,8 0,8 20,00 14,5 1 20,02 0,20 HPE , ,5 20,5 18x1,5 28,5 1,6 22, ,02 0,29 HPE , ,5 22,5 20x1,5 32 1,6 24, ,02 0,45 HPE ,6 24, ,02 0,69 HPE , ,5 22,5 20x1,5 32 1,6 24, ,02 0,72 HPE ,6 28, ,5 28,02 1,10 HPE ,5 27,5 24x1,5 43 1,6 28, ,02 1,08 HPE ,5 27,5 20x1,5 38 1,6 28, ,02 1,60 HPE x1,5 50 1,6 35, ,5 35,02 1,99 HPE x1,5 50 1,6 35, ,5 35,02 2,39 HPE x1,5 50 1,6 35, ,5 35,02 2,54 HPE x1,5 50 1,6 35, ,5 35,02 2,98 HPE x1,5 50 1,6 35, ,5 35,02 3,29 HPE ,5 1,6 64, ,5 64,02 8,73 HPE ,5 1,6 80, ,5 80,02 13,92-0,05-0,25 Eccentricity ec. tg. Hole ize +0,02-0,00 pprox. (g) all or earings earing apacity, adial oad [] adial tatic earing apacity, oad [] ing tatic oncent. oad at /2 tud apacity [] ending=.75 y oncent. oad at hear =.75 x.5 x y et. ing llow. oad [] T T T T T T T T For stud hex socket size, see page 45. ock washer and jam nut available at additional cost. For size see dimension. For special features and custom design considerations, see page 39. etric izes (mm) ock washer and jam nut available at additional cost. For ize see dimension. 8 9
6 Flanged-tud tyle oncentrated oad at (+)/2 11 oncentrated oad at 20 etaining ing llowable oad Part o. EP o. Flange Flange Thickness tud tud -0,02 HPJ x1 13,1 0,8 10,02 0,11 HPJ x1,5 15,9 0,8 12,02 0,14 HPJ x1,5 15,9 0,8 12,02 0,17 HPJ , x1,5 19,1 0,8 16,02 0,20 HPJ , ,6 14,02 0,33 HPJ ,6 54 7, , x1,5 22 1,6 18,02 0,24 HPJ , , x1, ,6 20,02 0,47 HPJ , ,6 16,02 0,70 HPJ , , , x1,5 25,5 1,6 20,02 0,83 HPJ , ,6 24,02 1,21 HPJ , , x1,5 32 1,6 24,02 1,21 HPJ , , x1,5 32 1,6 24,02 1,28 HPJ , , ,5 1,6 30,02 2,17 HPJ , , ,5 1,6 30,02 2,41 HPJ , , ,5 1,6 30,02 2,75 HPJ , , ,5 1,6 30,02 2,98 HPJ , ,5 1,6 30,02 3,70 HPJ , , ,5 1,6 30,02 3,52 HPJ , ,5 1,6 48,02 8,86 HPJ , ,5 1,6 64,02 13,07 HPJ , ,5 1,6 64,02 20,37 ec. tg. Hole ize +0,02-0,00 pprox. (g) all or earings earing apacity, adial oad [] adial tatic earing apacity, oad [] ing tatic oncent. oad at (+)/2 ending=.75 y tud apacity [] oncent. oad at hear.75 x.5 x y et. ing llow. oad [] T T T T T T T T T T For stud hex socket size, see page 45. ock washer and jam nut available at additional cost. For size see dimension. For special features and custom design considerations, see page 39. etric izes (mm) ock washer and jam nut available at additional cost. For ize see dimension
7 Flanged Eccentric-tud tyle vertical adjustment 13 U oncentrated oad at (+)/2 oncentrated oad at W T etaining ing llowable oad 20 Part o. EP o. T U W Flange Flange Thickness tud tud HPJE x1 17,1 0,8 13, ,5 13,02 0,14 HPJE x1,5 17,5 0,8 15, ,5 15,02 0,17 HPJE x1,5 17,5 0,8 15, ,5 15,02 0,20 HPJE , x1,5 23,8 0,8 20,00 14,5 1 20,02 0,23 HPJE ,6 54 7, ,5 20,5 18x1,5 28,5 1,6 22, ,02 0,35 HPJE , ,6 24, ,02 0,94 HPJE , ,5 27,5 24x1,5 43 1,6 28, ,02 1,13 HPJE , x1,5 50 1,6 35, ,5 35,02 2,31 HPJE , x1,5 50 1,6 35, ,5 35,02 3,09 HPJE , x1,5 50 1,6 35, ,5 35,02 3,79 HPJE , ,5 1,6 64, ,5 64,02 9,28 HPJE , ,6 80, ,5 80,02 14,86-0,05-0,25 ec. tg. Hole ize pprox. (g) all or earings earing apacity, adial oad [] adial tatic earing apacity, oad [] ing tatic oncent. oad at (+)/2 ending=.75 y tud apacity [] oncent. oad at hear.75 x.5 x y et. ing llow. oad [] T T T T T For stud hex socket size, see page 45. ock washer and jam nut available at additional cost. For size see dimension. For special features and custom design considerations, see page 39. ock washer and jam nut available at additional cost. For ize see dimension. etric izes (mm) 12 13
8 V-Grooved-tud tyle roller profile sheds solid contaminants 15 ee page 44 for details of design recommendations for roller on rail. oncentrated oad at center of V F G etaining ing llowable oad 90 Part o. EP o. F G Point Groove ocation tud tud -0,02 ec. tg. Hole ize +0,02-0,00 pprox. (g) all or earings earing apacity, adial oad [] earing apacity, oad [] tud apacity [] adial tatic ing tatic ending=.75 y oncent. oad at V hear =.75 x.5 x y et. ing llow. oad [] HPV x1 13,1 0,8 10,02 0,23 HPV x1,5 15,9 0,8 12,02 0,26 HPV ,6 14,02 0,44 HPV , ,9 34, ,6 24,02 1,48 HPV , , x1,5 32 1,6 24,02 1,45 HPV , ,5 1,6 30,02 2,69 HPV , ,5 1,6 30,02 4,11 HPV , , ,5 1,6 30,02 4,05 HPV , ,5 1,6 48,02 9, T T T T For stud hex socket size, see page 45. ock washer and jam nut available at additional cost. For size see dimension. For special features and custom design considerations, see page 39. ock washer and jam nut available at additional cost. For ize see dimension. etric izes (mm) 14 15
9 V-Grooved Eccentric-tud tyle Plain-Yoke-tyle higher capacity than stud style roller profile sheds solid contaminants vertical adjustment 17 U 1.6 ee page 44 for details of design recommendations for roller on rail. P E oncentrated oad at center of V F W Gewinde T G etaining ing llowable oad 90 Part o. EP o. F G T U W Point Groove oc. tud tud ec. tg. Hole ize pprox. (g) HPVE x1 17,1 0,8 13, ,5 13,02 0,26 HPVE x1,5 17,5 0,8 15, ,5 15,02 0,30 HPVE ,5 1,6 22, ,02 0,48 HPVE , ,6 28, ,5 28,02 1,51 HPVE , ,5 27,5 24x1,5 43 1,6 28, ,02 1,48 HPVE , x1,5 50 1,6 35, ,5 35,02 2,67 HPVE , x1,5 50 1,6 35, ,5 35,02 4,04 HPVE , ,5 1,6 64, ,5 64,02 10,47 Part o. all or earings earing apacity, adial oad [] adial tatic earing apacity, oad [] ing tatic HPVE HPVE HPVE HPVE HPVE HPVE-76 T HPVE-100 T HPVE-125 T ,05-0,25 ending=.75 y oncent. oad at V tud apacity [] hear =.75 x.5 x y et. ing llow. oad [] Part o. EP o. E P -0,02 Tread ore -0,02 HP ,0 egel ,81 HP ,5 1,0 egel ,40 HP ,5 1,0 egel ,57 HP ,5 1,0 egel ,79 HP ,2 1,0 egel ,40 HP ,2 1,0 egel ,03 HP ,6 1,5 egel ,70 HP ,9 1,5 egel ,40 HP ,5 egel ,45 HP ,5 egel ,99 earings earing apacity, adial oad [] adial tatic earing apacity, oad [] 10 ife ing tatic pprox. (g) For stud hex socket size, see page 45. ock washer and jam nut available at additional cost. For size see dimension. For special features and custom design considerations, see page 39. etric izes (mm) For special features and custom design considerations, see page 39. Heavy-duty shafts see page 20. etric izes (mm) 16 17
10 Flanged-Yoke tyle higher capacity than stud style V-Grooved- Yoke tyle higher capacity than stud style rail profile sheds solid contaminants 19 P 20 E P E 90 ee page 44 for details of design recommendations for roller on rail. F G E P earing apacity, adial oad [] earing apacity, oad [] Part o. EP o. Tread Flange ia Flange Thickness ore earings adial tatic ing tatic pprox. (g) E F G P earing apacity, adial oad [] earing apacity, oad [] -0,02 HPJ ,0 T ,97 HPJ , ,5 1,0 T ,65 HPJ , ,5 1,0 T ,82 HPJ , ,5 1,0 T ,06 HPJ , ,2 1,0 T ,69 HPJ , ,2 1,0 T ,35 HPJ , ,6 1,5 T ,27 HPJ , ,9 1,5 T ,07 HPJ , ,5 T ,33 HPJ , ,5 T ,07 Part o. EP o. Tread Point Groove ocation ore -0,02 earings HPV ,0 T ,02 HPV ,5 1,0 T ,77 HPV ,2 1,0 T ,73 HPV , ,6 1,5 T ,79 HPV , ,9 1,5 T ,74 HPV , ,5 T ,37 HPV , ,5 T ,38 adial tatic ing tatic pprox. (g) For special features and custom design considerations, see page 39. Heavy-duty shafts see page 20. For special features and custom design considerations, see page 39. Heavy-duty shafts see page 20. etric izes (mm) etric izes (mm) 18 19
11 etric izes (mm) Heavy-uty hafts for metric Yoke tyle Idler-s haft Part o. Heavy-uty hafts for inch Yoke tyle Idler-s E F H -0,025-0,050-0,025-0,050 H , x1,5 8 0,70 H , x1,5 8 0, H , , H , ,50 H , ,70 H , , haft Part o. Part o. EP o. Typ Typ Typ haft Head haft HP HPJ HPV Part o. E F H -0,0002-0,0012 haft tyle includes jam nut and lock washer EP o. Typ Typ Typ haft Head haft PY FY VY -0,0002-0,0012 H /2 2 1/2 3 3/4 0,750 1,250 3,687 0,625 1,000 3/4-16 0,312 1,2 H & 3 1/4 3 & 3 1/4 4 1/2 1,000 1,750 4,312 0,750 1,125 1"-14 0,500 1,5 H /2 3 1 /2 5 1,125 2,000 4,875 0,875 1, /8"-12 0,500 2,1 H /2 1,250 2,250 5,250 0,875 1, /4"-12 0,500 2,7 H /2 1,750 3,500 7,000 1,250 1, /4"-12 0,500 8,3 H /2 2,250 3,500 7,750 1,250 2, /4"-12 0,625 12,6 H /2 2,750 4,250 9,000 1,375 2, /4"-12 0,625 22,3 H Head Head E F Hex ize Hex ize pprox. (g) pprox. Heavy-uty hafts for inch Yoke tyle Idler-s haft Part o. haft tyle includes shaft retainers, socket head cap screws and lock washers J -0,0002-0,0012-0,0002-0,0012 H /2 3,254 4,750 7,625 1,875 4,000 3,250 1,000 0,500 25,3 H /2 3,754 5,500 8,625 2,125 4,500 3,750 1,125 0,500 38,3 H /2 4,254 6,500 9,375 2,250 5,000 4,250 1,125 0,500 54,6 Heavy-uty Eccentric hafts for inch Yoke tyle Idler-s haft Part o. EP o. haft tyle E includes flat washer, jam nut and lock washer Typ PY Part o. EP o. Typ Typ Typ haft Head haft PY FY VY Part o. Typ FY Typ VY E F H T U W haft -0,0002-0,0012 Head -0,0002-0,0012 H haft HE /2 2 1/2 3 3/4 0,625 1,250 3,687 0,625 0,750 5/8-18 0,312 0,750 1,375 0,030 HE &3 1/4 3&3 1/4 4 1/2 0,875 1,750 4,312 0,750 0,750 7/8-14 0,500 1,000 1,635 0,030 HE /2 3 1/2 5 1,000 2,000 4,875 0,875 0, ,500 1,125 1,875 0,030 HE /2 1,000 2,250 5,250 0,875 0, ,500 1,250 2,135 0,060 HE /2 1,500 3,500 7,000 1,250 1, /2-12 0,500 1,750 2,713 0,060 HE /2 2,000 3,500 7,750 1,250 1, ,625 2,250 3,156 0,060 HE /2 2,500 4,250 9,000 1,375 2, /2-12 0,625 2,750 4,437 0,060 Head Head E F Hex size etainer T U Eccentric J Eccentric pprox. W Eccentricity 21 For special features and custom design considerations, see page 39. izes For special features and custom design considerations, see page 39. izes 20 21
12 Plain-tud tyle /2 oncentrated oad at /2 23 oncentrated oad at etaining ing llowable oad Part o. EP o. P1 P1-1/8 P1-1/4 P1-3/8 P 1-1/2 P-1-3/4 P-1-3/4-5 P-2 P-2-3 P-2-1/4 P-2-1/2 P-2-1/2-10 P-2-1/2-16 P-2-3/4 P-3 P-3-1/4 P-3-1/2 P-4 P-4-1/2 P-5 P-6 P-7 P-8 P-10 P ,001 tud 0-0,001 tud Fine ,000 0,781 0,437 1,000 0,500 7/ ,500 0,031 0,438 0,625 0,500 0, ,125 0,781 0,437 1,000 0,500 7/ ,500 0,031 0,438 0,625 0,500 0, ,250 0,844 0,500 1,250 0,625 1/2-20 0,625 0,031 0,501 0,750 0,625 0, ,375 0,844 0,500 1,250 0,625 1/2-20 0,625 0,031 0,501 0,750 0,625 0, ,500 1,187 0,625 1,500 0,750 5/8-18 0,750 0,062 0,626 1,000 0,750 0, ,750 1,187 0,750 1,750 0,875 3/4-16 1,000 0,062 0,751 1,125 0,875 0, ,750 1,437 0,500 0,875 0,750 1/2-13 0,625 0,312 0, , ,000 1,687 0,875 2,000 1,125 7/8-14 1,000 0,062 0,876 1,250 0,875 1, ,000 1,375 0,875 2,000 1,125 7/8-14 1,000 0,062 0,876 1,250 0,875 1, ,250 1,687 0,875 2,000 1,125 7/8-14 1,000 0,062 0,876 1,250 0,875 1, ,500 1,687 1,000 2,250 1, ,250 0,062 1,001 1,250 0,750 2, ,500 1,812 1,000 2,250 1, ,250 0,187 1,001 1,250 0,750 2, ,500 1,812 1,000 2,250 1, ,250 0,047 1,001 1,250 0,750 2, ,750 1,687 1,000 2,250 1, ,250 0,062 1,001 1,250 0,750 2, ,000 2,000 1,250 2,500 1, /4-12 1,750 0,062 1,251 1,250 1,000 4, ,250 2,000 1,250 2,500 1, /4-12 1,750 0,062 1,251 1,250 1,000 4, ,500 2,000 1,250 2,750 1, /4-12 1,750 0,062 1,251 1,500 1,250 5, ,000 2,000 1,250 2,750 1, /4-12 1,750 0,062 1,251 1,500 1,250 7, ,500 2,000 1,250 2,750 1, /4-12 1,750 0,062 1,251 1,500 1,250 9, ,000 3,000 2,000 4,500 2, ,250 0,062 2,001 2,750 2,000 19, ,000 3,000 2,500 5,500 3, /2-12 3,250 0,062 2,501 3,250 2,000 28, ,000 3,000 2,500 5,500 3, /2-12 3,250 0,062 2,501 3,250 2,000 36, ,000 3,000 2,500 5,500 3, /2-12 3,250 0,062 2,501 3,250 2,000 49, ,000 3,000 2,500 5,500 3, /2-12 3,250 0,062 2,501 3,250 2,000 72, ,000 5,000 4,250 9,000 4, /2-4 5,000 0,125 4,252 5,750 5, ,0 ec. tg. Hole ize 1-0,000 ounting ember Thickness ax. in. pprox. all or earings earing apacity, adial oad earing apacity, oad tud apacity et. ing ending=.75 y llow. oad hear =.75 x.5 x y adial tatic ing tatic oncent. oad at /2 oncent. oad at T T T T T T T T T T T T For stud hex socket size, see page 45. ock washer and jam nut available at additional cost. For size see dimension. For special features and custom design considerations, see page 39. izes ock washer and jam nut available at additional cost. For ize see dimension
13 Plain Eccentric-tud tyle vertical adjustment 25 U /2 oncentrated oad at /2 oncentrated oad at W T etaining ing llowable oad T U W Part o. EP o. tud tud 0-0, , ,010 ecommended ounting ember Thickness 1-0,000 ax. in. PE ,000 0,781 0,437 1,000 0,500 7/ ,750 0,031 0,625 0,500 0,030 0,627 0,625 0,500 0,3 PE-1 1/ ,125 0,781 0,437 1,000 0,500 7/ ,750 0,031 0,625 0,500 0,030 0,627 0,625 0,500 0,3 PE-1 1/ ,250 0,844 0,500 1,250 0,625 1/2-20 0,812 0,031 0,687 0,625 0,030 0,689 0,750 0,625 0,4 PE-1 3/ ,375 0,844 0,500 1,250 0,625 1/2-20 0,812 0,031 0,687 0,625 0,030 0,689 0,750 0,625 0,4 PE-1 1/ ,500 1,188 0,625 1,500 0,770 5/8-18 1,125 1/16 0,875 0,730 0,030 0,877 0,875 0,750 0,6 PE-1 3/ ,750 1,188 0,750 1,750 0,895 3/4-16 1,240 1/16 1,000 0,855 0,030 1,002 1,000 0,875 0,9 PE ,000 1,688 0,875 2,000 1,020 7/8-14 1,500 1/16 1,187 0,980 0,030 1,189 1,125 1,000 1,6 PE-2 1/ ,250 1,688 0,875 2,000 1,020 7/8-14 1,500 1/16 1,187 0,980 0,030 1,189 1,125 1,000 2,0 PE-2 1/ ,500 1,688 1,000 2,250 1, ,687 1/16 1,375 1,105 0,030 1,377 1,250 1,125 2,5 PE-2 3/ ,750 1,688 1,000 2,250 1, ,687 1/16 1,375 1,105 0,030 1,377 1,250 1,125 3,4 PE ,000 2,000 1,250 2,500 1, /4-12 2,312 1/16 1,750 1,230 0,060 1,752 1,375 1,250 4,5 PE-3 1/ ,250 2,000 1,250 2,500 1, /4-12 2,312 1/16 1,750 1,230 0,060 1,752 1,375 1,250 5,4 PE-3 1/ ,500 2,000 1,250 2,750 1, /4-12 2,312 1/16 1,812 1,355 0,060 1,814 1,500 1,375 6,5 PE ,000 2,000 1,250 2,750 1, /4-12 2,312 1/16 1,812 1,355 0,060 1,814 1,500 1,375 8,3 PE ,000 3,000 2,000 4,500 2, ,250 1/16 2,625 2,125 0,060 2,627 2,500 2,250 21,0 PE ,000 3,000 2,500 5,500 2, /2-12 3,625 1/16 3,125 2,875 0,060 3,127 3,250 3,000 30,5 ec. tg. Hole ize pprox. all or earings earing apacity, adial oad earing apacity, oad tud apacity et. ing llow. oad hear ending=.75 y =.75 x.5 x y adial tatic ing tatic oncent. oad at /2 oncent. oad at T T T T T T For stud hex socket size, see page 45. ock washer and jam nut available at additional cost. For size see dimension. For special features and custom design considerations, see page 39. izes ock washer and jam nut available at additional cost. For ize see dimension
14 Flanged-tude tyle oncentrated oad at (+)/2 oncentrated oad at etaining ing llowable oad Part o. EP o. Flange Flange Thickness tud 0-0,001 tud 1-0,000 ax. in. F ,000 0,781 1,375 0,219 0,437 1,000 0,500 7/ ,500 0,031 0,438 0,625 0,500 0,3 F-1 1/ ,125 0,781 1,500 0,219 0,437 1,000 0,500 7/ ,500 0,031 0,438 0,625 0,500 0,3 F-1 1/ ,250 0,844 1,563 0,219 0,500 1,250 0,625 1/2-20 0,625 0,031 0,501 0,750 0,625 0,4 F-1 3/ ,375 0,844 1,688 0,219 0,500 1,250 0,625 1/2-20 0,625 0,031 0,501 0,750 0,625 0,4 F-1 1/ ,500 1,188 2,188 0,343 0,625 1,500 0,750 5/8-18 0,750 1/16 0,626 1,000 0,750 0,6 F-1 1/ ,500 1,063 2,000 0,343 0,500 1,375 0,750 1/2-20 0,625 1/16 0,501 1,000 0,750 0,5 F-1 3/ ,750 1,188 2,438 0,343 0,750 1,750 0,875 3/4-16 1,000 1/16 0,751 1,125 0,875 1,0 F ,000 1,688 2,688 0,593 0,875 2,000 1,125 7/8-14 1,000 1/16 0,876 1,250 0,875 1,8 F-2 1/ ,250 1,688 2,938 0,593 0,875 2,000 1,125 7/8-14 1,000 1/16 0,876 1,250 0,875 2,1 F-2 1/ ,500 1,688 3,188 0,593 1,000 2,250 1, ,250 1/16 1,001 1,250 0,750 2,8 F-2 1/ ,500 1,843 2,500 0,625 1,000 2,250 1, ,250 1/16 1,001 1,250 0,750 2,8 F-2 3/ ,750 1,688 3,438 0,593 1,000 2,250 1, ,250 1/16 1,001 1,250 0,750 3,2 F ,000 2,000 3,938 0,593 1,250 2,500 1, /4-12 1,750 1/16 1,251 1,250 1,000 4,7 F-3 1/ ,250 2,000 4,188 0,593 1,250 2,500 1, /4-12 1,750 1/16 1,251 1,250 1,000 5,3 F-3 1/ ,500 2,000 4,438 0,593 1,250 2,750 1, /4-12 1,750 1/16 1,251 1,250 1,000 6,2 F ,000 2,000 4,938 0,593 1,250 2,750 1, /4-12 1,750 1/16 1,251 1,250 1,000 7,9 F ,000 2,000 4,938 1,000 1,250 2,750 1, /4-12 1,750 1/16 1,251 1,250 1,000 8,1 F-4 1/ ,500 2,000 5,438 0,593 1,250 2,750 1, /4-12 1,750 1/16 1,251 1,250 1,000 9,9 F ,000 3,000 5,938 0,718 2,000 4,500 2, ,250 1/16 2,001 2,750 2,000 18,5 F ,000 3,000 6,938 0,718 2,500 5,500 3, /2-12 3,250 1/16 2,501 3,250 2,000 29,5 F ,000 3,000 7,938 0,718 2,500 5,500 3, /2-12 3,250 1/16 2,501 3,250 2,000 38,0 F ,000 3,000 8,938 0,718 2,500 5,500 3, /2-12 3,250 1/16 2,501 3,250 2,000 46,0 Fine ec. tg. Hole ize ounting ember Thickness pprox. all or earings earing apacity, adial oad earing apacity, oad tud apacity et. ing llow. oad adial tatic ing tatic oncent. oad at (+)/2 ending=.75 y oncent. oad at hear =.75 x.5 x y T / T T T T T T T T T T For stud hex socket size, see page 45. ock washer and jam nut available at additional cost. For size see dimension. For special features and custom design considerations, see page 39. izes ock washer and jam nut available at additional cost. For ize see dimension
15 Flanged Eccentric-tude tyle vertical adjustment 29 U oncentrated oad at (+)/2 oncentrated oad at H J W T etaining ing llowable oad 20 Part o. EP o. T U W Flange Flange tud tud Fine Thickness 1-0, ,010 ec. tg. Hole ize ounting ember Thickness 1-0,000 ax. in. FE ,000 0,781 1,375 0,219 0,437 1,000 0,500 7/ ,750 0,031 0,625 0,500 0,030 0,627 0,625 0,500 0,3 FE-1 1/ ,125 0,781 1,500 0,219 0,437 1,000 0,500 7/ ,750 0,031 0,625 0,500 0,030 0,627 0,625 0,500 0,4 FE-1 1/ ,250 0,844 1,563 0,219 0,500 1,250 0,625 1/2-20 0,812 0,031 0,687 0,625 0,030 0,689 0,750 0,625 0,4 FE-1 3/ ,375 0,844 1,688 0,219 0,500 1,250 0,625 1/2-20 0,812 0,031 0,687 0,625 0,030 0,689 0,750 0,625 0,5 FE-1 1/ ,500 1,187 2,187 0,343 0,625 1,500 0,770 5/8-18 1,125 1/16 0,875 0,730 0,030 0,877 0,875 0,750 0,8 FE-1 3/ ,750 1,187 2,437 0,343 0,750 1,750 0,895 3/4-16 1,240 1/16 1,000 0,855 0,030 1,002 1,000 0,875 1,1 FE ,000 1,688 2,687 0,593 0,875 2,000 1,020 7/8-14 1,500 1/16 1,187 0,980 0,030 1,189 1,125 1,000 2,1 FE-2 1/ ,250 1,688 2,937 0,593 0,875 2,000 1,020 7/8-14 1,500 1/16 1,187 0,980 0,030 1,189 1,125 1,000 2,5 FE-2 1/ ,500 1,688 3,187 0,593 1,000 2,250 1, ,687 1/16 1,375 1,105 0,030 1,377 1,250 1,125 3,0 FE-2 3/ ,750 1,688 3,437 0,593 1,000 2,250 1, ,687 1/16 1,375 1,105 0,030 1,377 1,250 1,125 3,5 FE ,000 2,000 3,937 0,593 1,250 2,500 1, /4-12 2,312 1/16 1,750 1,230 0,060 1,752 1,375 1,250 5,1 FE-3 1/ ,250 2,000 4,187 0,593 1,250 2,500 1, /4-12 2,312 1/16 1,750 1,230 0,060 1,752 1,375 1,250 5,8 FE-3 1/ ,500 2,000 4,437 0,593 1,250 2,750 1, /4-12 2,312 1/16 1,812 1,355 0,060 1,814 1,500 1,375 6,8 FE ,000 2,000 4,937 0,593 1,250 2,750 1, /4-12 2,312 1/16 1,812 1,355 0,060 1,814 1,500 1,375 8,5 FE ,000 3,000 5,938 0,718 2,000 4,500 2, ,250 0,062 2,625 2,125 0,060 2,627 2,500 2,250 19,5 FE ,000 3,000 6,938 0,718 2,500 5,500 2, /2-12 3,625 0,062 3,125 2,875 0,060 3,127 3,250 3,000 32,0 pprox. all or earings earing apacity, adial oad earing apacity, oad tud apacity et. ing llow. oad adial tatic ing tatic oncent. oad at (+)/2 ending=.75 y oncent. oad at hear =.75 x.5 x y T T T T T T For stud hex socket size, see page 45. ock washer and jam nut available at additional cost. For size see dimension. For special features and custom design considerations, see page 39. izes ock washer and jam nut available at additional cost. For ize see dimension
16 V-Grooved-tud tyle rail profile sheds solid contaminants 31 + ee page 44 for details of design recommendations for roller on rail. oncentrated oad at center of V + F G 90 etaining ing llowable oad + Part o. EP o. V-1 1 / 2 V-2 V-2 1 / 2 V-3 1 / 2 V-3 1 / 2-16 V-4 1 / 2 V-5 1 / 2 V-6 1 / 2 V-7 1 / 2 V-8 1 / 2 F G Point Groove ocation tud 0-0,001 tud 1-0,000 ax. in ,500 0,781 1,125 0,391 0,437 1,000 0,500 7/ ,500 0,031 0,438 0,750 0,625 0, ,000 0,844 1,375 0,422 0,500 1,250 0,625 1/2-20 0,625 0,031 0,500 0,875 0,750 0, ,500 1,312 1,500 0,687 0,750 1,750 0,875 3/4-16 1,000 1/16 0,751 1,125 0,875 1, ,500 1,687 2,250 0,875 0,875 2,000 1,125 7/8-14 1,000 1/16 0,876 1,250 0,875 3, ,500 1,890 2,250 0,875 0,750 2,000 1,125 3/4-16 1,250 1/16 0,751 1,250 0,875 3, ,500 2,000 3,000 1,000 1,250 2,500 1, /4-12 1,750 1/16 1,251 1,250 1,000 7, ,500 2,000 4,000 1,000 1,250 2,750 1, /4-12 1,750 1/16 1,251 1,500 1,250 10, ,500 3,000 5,000 1,500 2,000 4,500 2, ,250 1/16 2,001 3,000 2,000 25, ,500 3,000 6,000 1,500 2,500 5,500 3, /2-12 3,250 1/16 2,501 3,250 2,250 37, ,500 3,000 7,000 1,500 2,500 5,500 3, /2-12 3,250 1/16 2,501 3,250 2,250 46,0 ec. tg. Hole ize ounting ember Thickness pprox. all or earings earing apacity, adial oad earing apacity, oad tud apacity et. ing llow. oad adial tatic ing tatic ending=.75 y oncent. oad at V hear =.75 x.5 x y T T T T T T On Part o. V-31/2-16, shoulder with is 1/8 and stud extends 7/64 beyond outer end of roller. For stud hex socket size, see page 45. ock washer and jam nut available at additional cost. For size see dimension. For special features and custom design considerations, see page 39. izes ock washer and jam nut available at additional cost. For ize see dimension
17 V-Grooved Eccentric-tude tyle U-Grooved- tude tyle rail profile sheds solid contaminants vertical adjustment U ee page 44 for details of design recommendations for roller on rail. wire guides idler pulleys 33 W T Gewinde V G F 5/16 Hex 1,125 2,000 1,687 1/16 J oncentrated oad at enter Groove Part o. EP o. F G T U W Point Groove ocation tud tud 1-0, ,010 ec. tg. Hole ize 1-0,000 ecommended ounting ember Thickness ax. in. 0-0,001 0,875 7/8-14 1,000 0,875 H J = 2 2,937 Jam ut & ock Washer etaining ing llowable load VE-1 1 / ,500 0,731 1,125 0,391 0,437 1,000 0,500 7/ ,750 0,031 0,625 0,500 0,030 0,627 0,625 0,500 VE ,000 0,844 1,375 0,422 0,500 1,250 0,625 1/2-20 0,812 0,031 0,687 0,625 0,030 0,689 0,750 0,625 all earing esign VE-2 1 / ,500 1,312 1,500 0,687 0,750 1,750 0,895 3/4-16 1,375 1/16 1,000 0,855 0,030 1,002 1,000 0,875 VE-3 1 / ,500 1,687 2,250 0,875 0,875 2,000 1,020 7/8-14 1,500 1/16 1,187 0,980 0,030 1,189 1,125 1,000 VE-3 1 / ,500 1,890 2,250 0,875 0,750 2,000 1,020 3/4-16 1,500 1/16 1,187 0,980 0,030 1,189 1,125 1,000 VE-4 1 / ,500 2,000 3,000 1,000 1,250 2,500 1, /4-12 2,310 1/16 1,750 1,230 0,060 1,752 1,375 1,250 Part o. VE-3 1/2-4 1/8 7/64 oncentrated oad at V H J Part o. EP o. Groove Groove ec. tg. ecommended ounting earing apacity, adial oad Hole ember Thickness ize earing apacity, oad tud apacity et. ing llow. oad pprox. Part o. all or earings earing apacity, adial oad adial tatic earing apacity, oad ing tatic ending=.75 y oncent. oad at V etaining ing llowable oad tud apacity hear =.75 x.5 x y et. ing llow. oad VE-1 1 / ,5 VE ,6 VE-2 1 / ,4 VE-3 1 / ,4 VE-3 1 / 2-4 T ,6 VE-4 1 / 2 T ,3 pprox. +0,01-0,00 ax. in. U-2 15 / ,312 0,263 0,876 1,250 0,875 U-2 15 / ,312 0,242 0,876 1,250 0,875 U-2 15 / ,375 0,224 0,876 1,250 0,875 U-2 15 / ,375 0,207 0,876 1,250 0,875 U-2 15 / 16 -E ,437 0,184 0,876 1,250 0,875 U-2 15 / 16 -F ,500 0,169 0,876 1,250 0,875 U-2 15 / 16 -G ,500 0,152 0,876 1,250 0,875 U-2 15 / 16 -H ,562 0,138 0,876 1,250 0,875 U-2 15 / 16 -I ,625 0,124 0,876 1,250 0,875 U-2 15 / 16 -J ,625 0,113 0,876 1,250 0,875 adial tatic ing tatic oncent. oad at enter of Groove , , , , , , , , , , , , , , , , , , , ,0 For stud hex size see page 45. ock washer and jam nut available at additional cost. For size see dimension. For special features and custom design considerations, see page 39. izes ock washer and jam nut available at additional cost. izes 32 33
18 Flanged rown tyle Plain-Yoke-tyle concentric and eccentric use on channels and I-beams higher capacity than stud style 35 U P E Hex X W T oncentrated oad at (+)/2 Part o. EP o. Flange Flange iameter Thickness oncentrated oad at T U W X tud tud 1 0-0,001-0,010 inor ec. tg. iameter Hole ize 1-0,000 ecommended ounting ember Thickness F-2 1/ ,500 1,688 3,000 0,500 1,000 2,250 1, , ,062 1,001 1,250 0,750 ax. in. E P earing apacity, adial oad earing apacity, oad FE-2 1/ ,500 1,688 3,000 0,500 1,000 2,250 1, ,687 1,375 1,105 0,030 2,062 1,377 1,250 1,125 F ,000 1,812 3,938 0,593 1,000 2,250 1, , ,562 1,001 1,250 0,750 FE ,000 1,812 3,938 0,593 1,000 2,250 1, ,687 1,375 1,105 0,030 2,562 1,377 1,250 1,125 F ,000 2,000 4,938 0,593 1,250 2,750 1, /4-12 1, ,312 1,251 1,250 1,000 FE ,000 2,000 4,938 0,593 1,250 2,750 1, /4-12 2,312 1,812 1,355 0,060 3,312 1,814 1,500 1,375 Part o. EP o. Tread ore earings adial tatic ing tatic pprox. 5-0,001-0,010 ax. Tol. Part o. all or earings earing apacity, adial oad 10 ife adial tatic earing apacity, oad 10 ife F-2 1/ ,8 FE-2 1/ ,0 F-3 T ,7 FE-3 T ,1 F-4 T ,9 FE-4 T ,5 ing tatic tud apacity ending=.75 y oncent. oad at V oncent. oad at hear =.75 x.5 x y oad at tg. ail et. ing llow. oad pprox. PY-2 1/ ,500 1,562 1,500 0,750 1,250 0,031 PY ,000 1,812 1,750 1,000 1,750 0,031 PY-3 1/ ,250 1,812 1,750 1,000 0,0005 1,750 0,031 PY-3 1/ ,500 2,062 2,000 1,125-0,0000 2,000 0,031 PY ,000 2,312 2,250 1,250 2,250 0,031 PY ,000 2,875 2,750 1,750 3,500 0,062 PY ,000 3,375 3,250 2,250 3,500 0,062 PY ,000 3,875 3,750 2,750 4,250 0,062 PY-8 PY ,000 9,000 4,500 5,000 4,250 4,750 3,255 3, ,000 4,750 5,500 0,125 0,125 PY ,000 5,500 5,250 4,255 6,500 0,125 T ,0 T ,6 T ,4 T ,2 T ,6 T ,3 T ,4 T ,3 T ,9 T ,6 T ,0 Other sizes available on request. For stud hex socket size, see page 45. pannmutter und icherungsscheibe gegen ufpreis lieferbar. bmessungen gemäß. izes For special features and custom design considerations, see page 39. Heavy-duty shafts, see page izes 34 35
19 rowned-yoke tyle higher capacity than stud style Flanged-Yoke tyle higher capacity than stud style 37 P X E P 20 E E P X earing apacity, adial oad earing apacity, oad E P earing apacity, adial oad earing apacity, oad Part o. EP o. -0, ,010 Tread ax. ore Tol. Y ,000 1,812 1,750 1,000 1,750 0, egel ,6 Y-3 1/ ,250 1,812 1,750 1,000 +,0005 1,750 0, egel ,4 Y-3 1/ ,500 2,062 2,000 1,125 -,0000 2,000 0, egel ,2 Y ,000 2,312 2,250 1,250 2,250 0, egel ,6 Y ,000 2,875 2,750 1,750 3,500 0, egel ,3 Y ,000 3,375 3,250 2,250 3,500 0, egel ,4 Y ,000 3,875 3,750 2,750 4,250 0, egel ,3 Y ,000 4,500 4,250 3,255 +,001 4,750 0, egel ,9 Y ,000 5,000 4,750 3,755 -,000 5,500 0, egel ,6 Y ,000 5,500 5,250 4,255 6,500 0, egel ,0 rown adius earings adial tatic ing tatic pprox. Part o. EP o. Tread 5-0,010 Flange ia Flange Thickness ax. ore Tol. earings FY-2 1/ ,500 1,562 3,187 0,500 1,500 0,750 1,250 0,031 egel ,4 FY ,000 1,812 3,937 0,590 1,750 1,000 1,750 0,031 egel ,5 FY-3 1/ ,250 1,812 4,187 0,590 1,750 1,000 +,0005 1,750 0,031 egel ,3 FY-3 1/ ,500 2,062 4,437 0,590 2,000 1,125 -,0000 2,000 0,031 egel ,2 FY ,000 2,312 4,937 0,590 2,250 1,250 2,250 0,031 egel ,7 FY ,000 2,875 5,937 0,720 2,750 1,750 3,500 0,062 egel ,9 FY ,000 3,375 6,937 0,720 3,250 2,250 3,500 0,062 egel ,4 FY ,000 3,875 7,937 0,720 3,750 2,750 4,250 0,062 egel ,7 FY ,000 4,500 8,937 0,720 4,250 3, ,750 0,125 egel ,6 FY ,000 5,000 9,937 0,720 4,750 3,755-0,00 5,500 0,125 egel ,6 FY ,000 5,500 10,937 0,720 5,250 4,255 6,500 0,125 egel ,4 adial tatic ing tatic pprox. For special features and custom design considerations, see page 39. Heavy-duty shafts, see page izes For special features and custom design considerations, see page 39. Heavy-duty shafts, see page izes 36 37
20 V-Grooved-Yoke tyle higher capacity than stud style rail profile sheds solid contaminants ustom esigns and pecial Features 39 E 90 ee page 44 for details of design recommendations for roller on rail. P Part o. EP o. E F G P 5-0,010 Tread Point ia Groove ocation ax. ore Tol. VY-3 3/ ,750 1,562 1,500 2,500 0,781 0,750 1,250 0,031 egel ,0 VY-4 1/ ,500 1,812 1,750 3,000 0,906 1,000 1,750 0,031 egel ,0 VY ,000 2,062 2,000 3,500 1,030 1,125 2,000 0,031 egel ,6 VY-5 1/ ,500 2,312 2,250 4,000 1,156 1,250 +,0005 -,0000 2,250 0,031 egel ,2 VY-6 1/ ,500 2,875 2,750 5,000 1,437 1,750 3,500 0,062 egel ,8 VY-7 1/ ,500 3,375 3,250 6,000 1,687 2,250 3,500 0,062 egel ,5 VY-8 1/ ,500 3,875 3,750 7,000 1,937 2,750 4,250 0,062 egel ,7 VY-9 1/ ,500 4,500 4,250 8,000 2,250 3,255 4,750 0,125 egel ,2 VY-10 1/ ,500 5,000 4,750 9,000 2,500 3, ,500 0,125 egel , VY-11 1/ ,500 5,500 5,250 10,000 2,750 4,255 6,500 0,125 egel ,2 G earings F earing apacity, adial oad adial tatic earing apacity, oad ing tatic pprox. In addition to the standard oad unner idler-rollers listed on the previous page, custom tread profiles, studs and special features are available. 1. rowned profiles 2. Flanged crowned profiles 3. ouble-flange rollers 4. tainless steel treads, studs 5. pecial plating (zinc, chrome etc.) 6. on-metallic tread materials (urethane etc.) 7. pecial seals 8. pecial lubricants 9. Provision for re-lubrication onsult Osborn International with special features or requirements not listed here. Operation in evere Environments Temperature Extremes tandard oad unners idler-rollers are designed to operate in temperatures ranging from -30 F to +225 F (-34 to +107 ). Operation in extreme temperature environments as low as -40 F (-40 ) and as high as +400 F (+204 ) requires special seals and / or lubrication provisions. oisture Extremes Operation in wash-down or similar extreme-moisture environments may also require special lubrication provisions. onsult Osborn International for application assistance. earing isassembly (If equired) -roller-bearing assemblies used in oad unners idler-rollers are pre-set with custom-ground spacers for the correct running clearance. If for some reason, a bearing assembly is removed and then reassembled, the same cups, cones and spacers must be used. earing assembly components cannot be mixed and matched. Even new cups or cones cannot be substituted in an existing assembly. Osborn does not recommend disassembly and does not provide component parts. For special features and custom design considerations, see page 39. Heavy-duty shafts, see page Exceeds static capacity izes 38 39
21 oad ail-pezifications Osborn oad ails offer allowable rail loadings of up to per roller for maximum design flexibility.they are available in carbon steel in two separate hardness ranges and also available in stainless steel (as a special item). Please contact Osborn International for information on stainless steel rail. To specify Osborn oad ails, choose the the hardness option (letter for H; letter H for 38 H), choose the style and size (TV-1, TV- 2, TP-1, TP-2), add the overall length in millimetres - XXXX below -, and add the hole mounting option after a dash. For length less than mm use a leading zero. V-ail Typ TV F E 90 Flat-ail Typ TP F V-ail Typ PV F /E Osborn oad ails for maximum design flexibility. 41 (/H)-T-(V/P)-(1/2)-XXXX-(0/1/2/3) Example: For rail in carbon steel H, mm length of V track, 75 mm high (TV-1) and with hole mounting option # 1, the part number would read: TV Hardness pecification ( for H, H for 38 H ) Track tyle/ize ( TV-1, TV-2, TP-1, or TP-2 ) Overall length in mm ounting Option ( 0, 1, 2, or 3) Osborn ounting Part o. E F G Option #1 Option #2 Option #3 /H-TV-1 XXXX , ap crew 10 oc.hd.ap crew 10x1.5 ap crew /H-TV-2 XXXX , ap crew 12 oc.hd.ap crew 12x1.75ap crew /H-TP-1 XXXX ap crew 10 oc.hd.ap crew 10x1.5 ap crew /H-TP-2 XXXX ap crew 12 oc.hd.ap crew 12x1.75 ap crew /H-PV-1 XXXX 38, x 1,5 x.15 ap crew ounting Option #1 learance hole for cap screw ounting Option # 2 learance hole and c bore for socket head cap screw and hi-collar lock washer. ounting Option # 3 Tapped thru hole for cap screw /H-PV-2 XXXX 48, x 1,75 x.20 ap crew ails longer than 4000 mm are delivered in length (cut at 45 angle). G G G ounting: Holes are equally spaced 250 mm apart except for track length over 500 mm, which has 3 holes, equally spaced 150 mm apart. For track length less than 500 mm, holes are spaced 100 mm apart. ll holes are spaced evenly from end. ustomer specified hole patterns are possible. Please contact Osborn with your requirements. etric izes (mm) 40 41
22 oad ail-pezifications To determine a part number, specify the type, replace XXXX with the track length dimension, and add the appropriate mounting option code (see chart). aximum track length is 144. Track length tolerance is ±1/16 Osborn oad ails offer allowable rail loadings of up to lbs ( ) per roller for maximum design flexibility. Osborn oad ails are hardened on the rolling surface to c. crew and lock washer are not supplied. XXXX V-ail Typ TV F E 90 Flat-ail Typ TP F V-ail Typ HPTV F /E Osborn oad ails for maximum design flexibility. 43 Track length in whole inches Fractional track length 001 = 1 0 = = 2 1 = 1/8 003 = 3 2 = 1/4 004 = 4 3 = 3/8 005 = 5 4 = 1/2 006 = 6 5 = 5/8 etc. 6 = 3/4 = 7 = 7/8 To complete part number, replace XXXX with track length dimension and mounting option. For example - to specify a 4 high V-track 28-1/2 long with a clearance hole for a cap screw, the part number is: TV On request, the track length could be adjusted on customer specifications. 144 = 144 (aximum track length) Osborn ounting Part o. E F G Option #1 Option #2 Option #3 TV-1 XXXX /8 ap crew 3/8 oc.hd.ap crew 3/8-16 U ap crew TV-2 XXXX /2 ap crew 1/2 oc.hd.ap crew 1/2-13 U ap crew TP-1 XXXX /8 ap crew 3/8 oc.hd.ap crew 3/8-16 U ap crew TP-2 XXXX /2 ap crew 1/2 oc.hd.ap crew 1/2-13 U ap crew HPTV-1 XXXX /8-16 U ap crew HPTV-2 XXXX /2-13 U ap crew G ounting Option # 1 learance hole for cap screw. Holes spaced 12 apart. To order, add -1 to end of part number. G ounting Option # 2 learance hole and counterbore for socket head cap screw and hi-collar lock washer. Holes spaced 12 apart. To order, add -2 to part number. G ounting Option # 3 Tapped thru hole for cap screw. Holes spaced 12 apart. To order, add -3 to end of part number. ounting holes equally spaced from rail ends on each option. izes 42 43
23 Track lignment and apacity Installation otes ustomer esigned equirements The track and roller should be aligned so that the roller tread lies on flat the track surface. Track capacity For steel track of PI tensile strength (c=40), refer to the track capacity chart to find the track load capacity for the style and size of roller to be used. For steel track other than PI tensile strength, first refer to the track capacity factor chart for the type of steel to be used. Then multiply the track capacity for the roller being used by the track capacity factor for the steel to be used. Plain Flanged oad unner on ail esign ecommendations F Point iameter F ail Point imension Yoke tyle oad unner yoke-style idlerrollers offer considerable mounting flexibility. They can be installed on a bolt or thru-shaft between yoke brackets ( ears ) which are fabricated as an integral part of the equipment, or in individual yoke brackets which can be bolted into position wherever needed (see drawing ). It is important that the members which support the mounting bolt or thru-shaft are rigid enough to resist bending. Hole 1-0,000 +0,02-0,00 in mm rawing Hole 1-0,000 in in ax Yoke Gap: - in +0,032 0,8 mm ax Yoke Gap: - + 0,032 in 1 in -0,000 Hole +0,02 mm -0,00 Hole 1 in -0,00 haft tyle For izes: PY and FY 2 1 /2 Thru 7, VY- 3 3 /4 Thru 8 1 /2 and all metrics ee page 20 and 21 for actual shaft dimensions. haft tyle For izes: PY- and FY 8 thru 10, VY 9 1 /2 thru 11 1 /2 ee page 20 and 21 for actual shaft dimensions. 45 V-Grooved Track apacity, adial oad Only, For Tracks ade of 180,000 PI teel (Hardness c-40) HP & HP P & PY HPJ & HPJ F & FY HPV & HPV V & VY ize. apacity ize. apacity ize apacity quare Track Only and rail design recommendations. ounting locations are determined by matching the roller point diameter with the rail point dimension. ( F dimensions on roller and rail pages.) / , / / / , / / , / , / , / , / , / , / , / ,306. ❶ Track Hardness Track apacity Factor Tensile trength PI g/cm 2 ❷ apacity Factor xial clamping of yoke-style rollers (through the bore) is required to resist bending. ee drawing. uitable heavy duty thru-shafts designed specifically for use with yoke-style oad unner idlerrollers are available from Osborn International. ee pages 20 and 21. Hex ocket ize tud tyle tud iameter Hex ocket ize 1/2 1/4" 5/8 7/8 5/16" 1 1 1/4 1/2" 2 5/8" tud iameter etric Hex ocket ize 12 mm 4 mm mm 8 mm mm 12 mm rawing arge iameter Flange houlders In-ine mall arge iameter This Edge of Yokes In-ine V-Grooves In-ine This Edge of Yokes In-ine mall Flange houlder arge ad. orner harp ad. orner Flange lignment Orient each roller so that the flange is closest to the fixed (small diameter) end of the bolt or thru-shaft (see drawing). When the bolt or thru-shaft is clamped, the reference shoulder will be pulled up tightly against the structure reference surface. V-Groove lignment Orient each roller so that the sharp-radius corner is closest to the fixed (small diameter) end of the bolt or thrushaft (see draw-ing). When the bolt or thrushaft is clamped, the reference shoulder will be pulled up tightly against the structure reference surface
24 am unner composite outer stainless steel shaft wet environments Part o. EP o. tud tud Fine houlder ynamic apacity 47 P-1/ /2 3/8 3/16 5/ /4 1/ P-9/ /16 3/8 3/16 5/ /4 1/ P-5/ /8 7/16 1/4 3/4 1/4-28 5/16 1/ P-11/ /16 7/16 1/4 3/4 1/4-28 5/16 1/ P-3/ /4 1/2 3/8 7/8 3/8-24 3/8 1/ P-7/ /8 1/2 3/8 7/8 3/8-24 3/8 1/ P /8 7/16 1 7/ /2 1/ P-1-1/ /8 5/8 7/16 1 7/ /2 1/ P-1-1/ /4 3/4 1/2 1-1/4 1/2-20 5/8 1/ P-1-3/ /8 3/4 1/2 1-1/4 1/2-20 5/8 1/ P-1-1/ /2 7/8 5/8 1-1/2 5/8-18 3/4 1/ P-1-5/ /8 7/8 5/8 1-1/2 5/8-18 3/4 1/ Gewinde includes jam nut and lock washer Part o. EP o. 46 tud tud P ,5 0,6 490 P , , P , , P , x1 12 0, P , x1 12 0, P , x1,5 14 0, P , x1,5 14 0, P , ,5 16x1,5 18 0, P ,5 18x1,5 19 0, etric izes (mm) houlder tatic apacity () Osborn am unners are significantly different from conventional needle bearing style cam followers. This product is protected by U.. patent and other patents pending General haracteristics am unners are manufactured with a composite synthetic tread and stainless steel stud. The composite treads consists of two different synthetic materials chosen to provide optimal characteristics for the outer wear surface and the inner bearing surface. The two synthetic parts are molded together to form a single mechanically bonded assembly that is mounted on the stud, eliminating the need for conventional seals and lubricants. The outer tread material offers high mechanical strength while the inner bearing material provides high lubricity. The stud provides optimum life and corrosion resistance when used with the am unner tread and bearing assembly. earing wear is critically dependent on the hardness of the mating surface. When this assembly is used as a direct replacement for a conventional cam follower, the life will be optimized if the cam or other mating surface is within the range of ofter or harder materials may result in decreased life, particularly under high loads. The mating surface must be free of grease, oil and abrasive contaminants. This assembly is dimensionally a direct replacement for conventional steel cam followers. ecause of its unique construction, comparable load ratings are not applicable. In oder to guide you in choosing applications, extensive testing has been utilized to develop life expectancies based upon continuous duty testing at various speeds and loads. In continuous duty operation under identical loads and speeds, the am unner has been found to outlast conventional steel cam followers by an average of 10 times! earing to stud clearance is greater than for needle bearing designs and will increase during early use and will stabilize after wearing in. djustment after a suitable break-in period is recommended where such a clearance may affect other aspects of the operation. izes dvantages o lubrication required ever! on sparking and low electrical conductivity load tolerant Extended life ideal for difficultto-service-operations o lubricant leakage to contaminate your process Quiet operation resulting from no internal moving parts Wide range of operating temperatures anufactured under IO 9001 certified quality system ot recommended for ambient temperatures above 250 F, highly abrasive applications or repeated heavy shock loads. 47
25 razil hina enmark France Germany Great ritain exico Portugal omania weden United tates of merica IO 9001 ertifed Quality ystem OO ITETIO GmbH anufacturer of Industrial rushes, urface Finishing Tools and oad unners ubject to technical alterations 2038 G 01/03 ingstraße urgwald-germany Tel / Fax / eail: desales@osborn.com Internet: H OF JO GH
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