Richter Twin Piston Quarter-turn Actuators
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1 Richter Twin Piston Quarter-turn ctuators R ompact Powerful Maintenance-free
2 R ouble-acting quarter-turn actuators The actuators are the optimum automation units in technical and commercial terms for Richter control ball and butterfly valves. They are fully refined and satisfy the high quality requirements of chemical and industrial process engineering. The interfaces to the valve or control valves and signalling units comply with IN/N ISO 5211 or VI/V 3845/NMUR. Product features Rugged design Maintenance-free Long service life due to wear-resistant components High degree of safety during conversion and repairs of singleacting actuators thanks to the safety springs low-out proof pinion shaft Pivoting angle limit can be set from +5 to -5 omprehensive package of accessories and materials Fields of application Pneumatic remote actuation of rotary valves - Richter shut-off ball and butterfly valves Flow control in conjunction with appropriate control valves and mounted positioners - valves NKP, NKSP, NKLP - Richter control ball valves KNR, KNR ranches hemical, pharma-ceutical and general industries, petrochemicals, water/waste water engineering, pulp production, power plant technology, metal processing, food technology, waste disposal/recycling esign Pneumatic twin piston quarter-turn actuator Single-acting with spring return type R-1 ouble-acting type R-2 rive pinion shaft accord. to N ISO 5211with female square Rack-and-pinion principle with self-centering piston guide Pivoting angle 90, +5 /-5 can be set Operating range control air pressure 2-10 bar ( psi) ambient temperatures of -20 to +95 (-5 to +200 F), optional -40 to +160 (-40 to +390 F) highly corrosive atmosphere: special design on request Installation: any position Operating medium/quality filtered air (residual oil, dust and water at least accord. to IN ISO class 4) Size Type code Twin piston quarter-turn actuator R -... single-acting... -1/XXX-090-XX double-acting... -2/XXX-090 Pivoting angle 90 No. of springs (only in R-1) Single-acting function In the single-acting version the pistons are returned to their basic positions by springs when the connection is vented. 2 to 16 springs can be adapted to suit the operating conditions. ouble-acting function If the two outer chambers are pressurised via the connection, the two pistons move towards each other into their basic positions (0 ). The force of both pistons is transmitted via the racks to the pinion shaft. If connection is pressurised and connection is vented, the pistons move apart into the 90 position. In this position the pivoting angle can be set by +/-5 in the depressurised condition with the two end position setscrews and secured with the lock nut. 2
3 ctuator housing housing of anodised aluminium alloy. Optionally hard anodised and teflonised cap aluminium alloy (Sizes 048: plastic), epoxy-coated Fastened pre-loaded springs simple and quick conversion from double-acting to single acting and vice versa high safety during conversion and repair work Standardised connections to the valve with female thread to IN/N ISO 5211 to control valves to NMUR resp. VI/V 3845 to signalling units to VI/V 3845 (NMUR) low-out proof pinion shaft 1 Slide bearing for the moving parts maintenance-free and low-wearing operation long service life High-quality range of accessories end position feedback, electromechanical or inductive, various switch designs (Standard: Pepperl + Fuchs S 3,5-No) - optionally with signal box with raised open/ closed display or pivoting angle indicator - or type Switchmaster Solenoid valves (Standard: Herion 5/2-3/2 NMUR No x ia II T6 and 5/2-3/2 NMUR 24V IP 65 (not x)) Positioner according to specific requirements Switchmaster Signalbox with raised open/closed display 5/2-way or 3/2-way solenoid valve Signalbox with pivoting angle indicator Positioner 3
4 R omponents and materials Spare parts kits Spare parts kit no. 1 Seal kit, comprising 3, 6, 12, 13, 17 Spare parts kit no. 2 Wear parts kit, comprising 4, 9, 14, 15 Spare parts kit no. 3 omplete cap kit, comprising 6, 7, 8, 17, 18, 19 Spare parts kit no. 4 omplete piston kit, comprising 3, 4, 5, 9 Spare parts kit no. 5 omplete pinion shaft, comprising 1, 2, 11, 12, 13, 14, 15 Not with size 048: 4, 9, 17, 18, 19 Not with size 058: 4, Item esignation Standard Option 1 irclip ring ISI Support ring elrin 3, 12, 13, 17 O-Ring Nitrile rubber (NR, e.g. Perbunan) Fluor caoutchouc (e.g.viton ) 4 Piston guide ring elrin 5 Piston luminium alloy (size 048: plastic) 6 ap gasket ring Nitrile rubber (NR, e.g. Perbunan) Fluor caoutchouc (e.g.viton ) 7 nd cap luminium alloy Stainless steel (size 048: plastic) epoxy coated 8 nd cap screw Stainless steel 9 Guide segment elrin 10 Housing luminium alloy luminium alloy, anodised, additionally hard anodised and teflonised 11 Pinion shaft Steel, hard nickel-plated Stainless steel 14 Upper sliding ring elrin 15 Lower sliding ring elrin 16 Spring Sir IN ap nut Staienless steel 19 Set screw Stainless steel ccessoires ndschalter in Signalbox Pepperl + Fuchs SJ 3,5 N Further makes and designs (not shown) Solenoid valves Herion 5/2 NMUR No Further makes and designs x ia II T6, 24 V or 230 V 5/2-3/2 NMUR IP65 (not x) Further makes and designs 4
5 R Torques Torques of single-acting actuators R-1 Minimum torques (Nm) at control air pressure P St min and actuator type (in brackets: no. of springs) ontrol 3 bar/ 3,5 bar/ 4 bar/ 4,5 bar/ 5 bar/ 5,5 bar/ 6 bar/ pressure 43,5 psi 50,8 psi 58 psi 65,3 psi 72,5 psi 79,8 psi 87 psi R ,5 (3) 3,2 (4) 3,3 (4) 4,0 (5) 4,2(6) 4,9 (6) 5,2 (7) R ,0 (4) 5,0 (5) 5,0 (6) 6,0 (6) 7,0(7) 7,5 (8) 8,0 (8) R ,5 (4) 8,0 (5) 8,5(6) 9,5 (6) 11(7) 12,5 (8) 13 (8) R (5) 13 (5) 15 (6) 18 (7) 19 (8) 20 (9) 23 (9) R (5) 18 (5) 22 (6) 25 (7) 27 (8) 29 (9) 32 (9) R (5) 26 (6) 30 (7) 34 (8) 37 (9) 40 (10) 43 (11) R (4) 38 (5) 42 (6) 46 (6) 53 (7) 61 (8) 63 (9) R (4) 55 (5) 63 (6) 66 (7) 77 (7) 88 (8) 94 (9) R (4) 74 (5) 89 (6) 98 (7) 104 (7) 119 (8) 134 (9) R (4) 92 (4) 115 (5) 121 (6) 138 (6) 161 (7) 162 (8) R (4) 147 (5) 176 (6) 196 (7) 208 (8) 235 (8) 264 (9) R (5) 266 (6) 310 (6) 361 (7) 413 (8) 448 (9) 476 (10) R (5) 319 (6) 353 (7) 401 (7) 459 (8) 516 (9) 571 (10) R (4) 578 (5) 694 (6) 772 (7) 817 (8) 925 (8) 1040 (9) R (5) 623 (6) 739 (6) 862 (7) 985 (8) 1077 (9) 1133 (10) R (6) 897 (8) 1058 (9) 1219 (10) 1354 (11) 1478 (12) 1601 (13) ata for lower and higher control pressures on request. Torques of double-acting actuators R-2 Minimum torques (Nm) at control air pressure P St min and actuator type ontrol 3 bar/ 3,5 bar/ 4 bar/ 4,5 bar/ 5 bar/ 5,5 bar/ 6 bar/ pressure 43,5 psi 50,8 psi 58 psi 65,3 psi 72,5 psi 79,8 psi 87 psi R R R R R R R R R R R R R R R R ata for lower and higher control pressure on request. Standard actuator sizes 5
6 R imensions, weights, air consumption R-1 and R-2 imensions of signal box versions 30 G x Tiefe G x Tiefe G x epth G x epth 4 M6 x 8 ISO M 4 K S SW SW ISO L 32 GG F 30 U Ø R 24 Ø T V Ø H 4 screws M5 x 12 4 spring washers M6 x 12 Weights Volume (l)/ Size Flange abbreviation (approx. kg) double stroke 90 R-1,-2 x epth F G x epth ØH K L M N ØR S SW ØT U V W R-1 R-2 R-1 R M6x M5x F03 36 F , ,73 0,65 0,10 0, M6x M5x F03 36 F , ,00 0,90 0,13 0, M8x M6x F05 50 F , ,62 1,45 0,21 0, M8x M6x F05 50 F , ,45 2,10 0,32 0, M8x M6x F05 50 F , ,95 2,50 0,45 0, M8x M6x9 19,5 80 F05 50 F , ,00 3,40 0,62 1, M10x M8x12 19,5 80 F07 70 F ,3 2, ,20 5,20 0,98 1, M10x M8x F07 70 F ,3 2, ,35 7,10 1,40 2, M10x M8x F07 70 F , ,7 9,00 2,00 3, M12x M10x F F , ,1 14,4 2,86 5, M12x M10x F F , ,1 16,4 3,80 7, M16x F , ,8 28,0 6,50 12, M16x F , ,6 31,8 8,00 15, M20x F , ,6 55,5 14,0 27, M20x F ,3 69,2 17,0 32, M16x F ,0 92,0 25,0 46,0 lle dimensions in mm Viton = Trademark u Pont Presented by: 6 Richter hemie-technik GmbH Otto-Schott-Str. 2, Kempen, Germany Tel. +49 (0) 21 52/146-0, Fax +49 (0) 21 52/ richter-info@idexcorp.com Publication No. 170en Richter hemie-technik GmbH. Subject to change without notice. Printed in Germany.
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