ROSTA Rubber Suspension Units. Multifunctional Modules for the Machine Industries guiding tensioning absorbing

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Daniela Freeman
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1 ROT ultifunctional odules for the achine Industries guiding tensioning absorbing

2 pendulum suspensions for unbalanced motors torque supports for gear motors ROT Rubber torsion-elastic spring assemblies for W-C torsional springs for continous surface pressure R- fully customized rubber suspensions in exclusive design according specific request 1.2

3 uspension Units the contemporary machine engineering torsion elastic mounts offering constant pressure on workparts (infeed devices) K- O- energy absorbing impact suspensions 1.3

4 election chart for rubber suspension standard elements with Rubmix 10 Housing Inner square ight metal profile, as from size 60 in steel C ight metal profile teel tube for plug-in connection ccessories for housing teel parts R teel tube K ight metal profile W ight metal profile R- 15 to 50 Page 1.6 K- 15 to 50 Page 1.8 W- 15 to 38 Page 1.10 R-C 15 to 50 Page 1.6 K-C on request W-C 15 to 38 Page 1.10 R- 11 to 50 Page 1.7 K- 11 to 50 Page 1.8 W- 15 to 38 Page 1.10 racket R 11 to 50 Page 1.7 racket K 11 to 50 Page 1.9 ccessories for inner square teel parts W W- 45 and 50 W-C 45 and 50 W- 45 and 50 W 11 to 50 Nodular cast iron Page 1.11 on request Page 1.11 Page 1.13 W W- 60 to 100 teel welded construction Page 1.11 O O- 15 to 50 O-C O- ight metal profile ize 50 in nodular cast iron Page 1.12 on request on request Housing pecification inner squares Ideal for alternating motions over neutral element position. For sizes R 15 45: Fixation by means of 2 to 4 persistent threaded bars (sizes R also available with threaded holes). Friction locking of the core by means of one central bolt, can be positioned in full 360 angle-range. For ideal friction locking, please remove paint cover on face side. For alternating el ement motion of max. ±10. For plug-in connection with square profile*. Plug-in length min. 2 x width across flat C. Connection is not recommendable by alternating motions play between the plugged squares. * The square should be made out of bright steel, tolerance h9 h11. Possibly, the edges have to be overwinded (edge-radius in element profile max. 1.5 mm). pecification R- 15 x 25 ffective element length ize Inner square Housing General ight metal profiles: extruded profiles, seawater resistant (IN 1725). lue protection paint: water-soluble paint, coating thickness µm. Fixation screws: minimum strength class of 8.8 Welding on elements: do not weld on rubber suspensions welding heat will affect or destroy the rubber inserts ask for customized elements ost of the elements can be supplied in stainless steel version also zinc-plated versions or special paintings are available. Further customized elements: see examples on page 1.14 to

ist of torque and loads The values stated in the below mentioned list have been meas ured statically and are valid for the standard rubber quality Rubmix 10. Intermediate values can be interpolated.

5 ist of torque and loads The values stated in the below mentioned list have been meas ured statically and are valid for the standard rubber quality Rubmix 10. Intermediate values can be interpolated. y applications with combined dynamic forces and high angles of oscillation please consult our ROT general catalogue, chapter Technology or contact ROT. lement Torque Cardanic Radial xial Nominal size x ength d [Nm] angle ±a k [Nm] angle ±β eflection ± s r oad F r eflection ± s a oad F a [mm] [N] [mm] [N] 11 x x x x x x x x x ' ' x ' ' ' x ' ' ' ' '

Type R- Type R-C R- 50: ø 20 +0.5 0 1 1 R- R-C rt. No. Type ø +0.5 0 rt. No. Type ø 1 ± 0.2 [kg] 01 011 001 R- 15x 25 01 031 010 R-C 15x 25 25 30 0.06 01 011 002 R- 15x 40 5 10 ± 0.

3 01 031 002 R-C 18x 50 13 +0.4 0.2 32 +0.3 0.1 18 50 55 0.16 01 011 006 R- 18x 80 01 031 003 R-C 18x 80 80 85 0.25 01 011 007 R- 27x 40 01 031 004 R-C 27x 40 40 45 0.25 01 011 008 R- 27x 60 8 20 ± 0.

60 01 011 011 R- 38x 80 10 25 ± 0.4 01 031 008 R-C 38x 80 20 +0.2 +0.5 60 +0.3 0.2 38 80 90 0.79 01 011 012 R- 38x120 01 031 009 R-C 38x120 120 130 1.

6 Type R- Type R-C R- 50: ø R- R-C rt. No. Type ø rt. No. Type ø 1 ± 0.2 [kg] R- 15x R-C 15x R- 15x ± R-C 15x R- 15x R-C 15x R- 18x R-C 18x R- 18x ± R-C 18x R- 18x R-C 18x R- 27x R-C 27x R- 27x ± R-C 27x R- 27x R-C 27x R- 38x R-C 38x R- 38x ± R-C 38x R- 38x R-C 38x R- 45x R-C 45x R- 45x ± R-C 45x R- 45x R- 50x R-C 50x R- 50x200 12x40 40 ± R-C 50x R- 50x ist of torque and loads on page 1.5. Further information to customized elements and installation examples as from page

7 Type R- C ccessory racket R 1 I G K H R- rt. No. Type C R- 11x ± 0.2 [kg] R- 11x R- 11x R- 15x R- 15x R- 15x R- 18x R- 18x R- 18x R- 27x R- 27x R- 27x R- 38x R- 38x R- 38x R- 45x R- 45x R- 45x R- 50x R- 50x R- 50x rt. No. racket R Type G H ø l K [kg] R R R R R R R ist of torque and loads on page 1.5. Further information to customized elements and installation examples as from page

Type K- F Type K- K- 50: ø 20 +0.5 0 C F 1 1 K- K- rt. No. Type ø +0.5 0 [kg] rt. No. Type C 01 081 001 K- 11x 20 8 +0.25 0 [kg] 0.03 ø F 1 ± 0.2 28 +0.5 20 25 01 081 002 K- 11x 30 0.05 +0.1 4 2.

8 Type K- F Type K- K- 50: ø C F 1 1 K- K- rt. No. Type ø [kg] rt. No. Type C K- 11x [kg] 0.03 ø F 1 ± K- 11x K- 11x K- 15x K- 15x K- 15x ± K- 15x K- 15x K- 15x K- 18x K- 18x K- 18x ± K- 18x K- 18x K- 18x K- 27x K- 27x K- 27x ± K- 27x K- 27x K- 27x K- 38x K- 38x K- 38x ± K- 38x K- 38x K- 38x K- 45x K- 45x K- 45x ± K- 45x K- 45x K- 45x K- 50x K- 50x K- 50x200 12x40 40 ± K- 50x K- 50x K- 50x ist of torque and loads on page 1.5. Further information to customized elements and installation examples as from page

ccessory racket K O N G H I K rt. No. racket K Type G H ø l K N O [kg] 01 520 001 K 11 28 45 60 6.5 20 1.5 6 15.5 0.04 01 520 002 K 15 36 55 75 6.5 25 2 7 20.0 0.09 01 520 003 K 18 45 68 90 8.

5 50 4 15 58.0 0.93 With the use of the K bracket the working position of the K element can be selected in the full angle-range of 360.

9 ccessory racket K O N G H I K rt. No. racket K Type G H ø l K N O [kg] K K K K K K K With the use of the K bracket the working position of the K element can be selected in the full angle-range of 360. xample of an individually adjustable pressure-roll on the material feeding device of a profile cutting machine, equipped with K- rubber suspension and K bracket. xample of an element connection in series (±60 element torsion) as strong wind swivel mount for solar panels, consisting of a series connection W-C and K-C elements with K bracket. ist of torque and loads on page 1.5. Further information to customized elements and installation examples as from page

10 Type W- 15 to 38 Type W-C 15 to 38 Q O Type W- 15 to 38 C G H I Q O G H ength dimensions all types 1 1 I Q O I G H W- 15 to 38 W-C 15 to 38 rt. No. Type ø rt. No. Type ø G H ø l O Q [kg] W- 15x W-C 15x W- 15x ± W-C 15x W- 15x W-C 15x W- 18x W-C 18x W- 18x ± W-C 18x W- 18x W-C 18x W- 27x W-C 27x W- 27x ± W-C 27x W- 27x W-C 27x W- 38x W-C 38x W- 38x ± W-C 38x W- 38x W-C 38x rt. No. W- 15 to 38 Type C G H ø l O Q 1 ± 0.2 [kg] W- 15x W- 15x W- 15x W- 18x W- 18x , W- 18x W- 27x W- 27x , W- 27x W- 38x W- 38x W- 38x W- 15 to 38 Inner part steel electrodeposited galvanic zinc coating ist of torque and loads on page 1.5. Further information to customized elements and installation examples as from page

11 Type W- 45 and 50 W- 50: 50: ø n W- 50x200 1 Q 1 W V J Q I O T Type W- 45 and 50 Q O G H C T U 1 U W- 50x200 1 O G U U H W- 45 and 50 W- 45 and 50 rt. No. Type [kg] rt. No. Type C [kg] G H O Q T U 1 ± W- 45x100 ø W- 45x W- 50x W- 50x W- 50x160 12x W- 50x W- 50x W- 50x Type W- 60 to 100 G H N P rt. No. W- 60 to 100 Type W- 60x150 G H ø l ø J N O Q V W 1 ± 0.2 P W- 60x [kg] W- 60x W- 70x W- 70x W- 70x W- 80x W- 80x W- 80x W- 100x W- 100x W- 100x ist of torque and loads on page 1.5. Further information to customized elements and installation examples as from page

Type O- 15 to 45 40* * O- 45 R180* Type O- 50 F ø 20 +0.5 0 * Ø 12.25 H G 1 F 1 O- rt. No. Type ø +0.5 0 01 041 001 O- 15x 25 F G H 1 ± 0.2 [kg] 25 30 0.07 01 041 002 O- 15x 40 5 10 ± 0.2 28 ±0.15 25.

30 01 041 007 O- 27x 40 40 45 0.32 01 041 008 O- 27x 60 8 20 ± 0.4 47 ±0.15 44 91 ±0.2 27 - - 60 65 0.47 01 041 009 O- 27x100 100 105 0.78 01 041 010 O- 38x 60 60 70 0.

12 Type O- 15 to 45 40* * O- 45 R180* Type O- 50 F ø * Ø H G 1 F 1 O- rt. No. Type ø O- 15x 25 F G H 1 ± 0.2 [kg] O- 15x ± ± ± O- 15x O- 18x O- 18x ± ± ± O- 18x O- 27x O- 27x ± ± ± O- 27x O- 38x O- 38x ± ± ± O- 38x O- 45x O- 45x ± ± ± O- 45x O- 50x O- 50x ± 0.5 ca ca O- 50x ist of torque and loads on page 1.5. Further information to customized elements and installation examples as from page

erial Connection oubled oscillating angle (±60 ) at constant torque of a single unit.

ccessory racket W O J H N K C G F racket W Fit for tensioner devices Fit for R-, K-, W- rt. No.

08 06 590 002 W 15 18 15 8.5 34 18 6.5 44 12 7 7.5 40 13 13.5 5 55 32 58 0.15 06 590 003 W 18 27 18 10.5 43 27 8.5 55 20 9.

13 erial Connection oubled oscillating angle (±60 ) at constant torque of a single unit. Parallel Connection oubled torque momentum at constant oscillating angle (±30 ). ccessory racket W O J H N K C G F racket W Fit for tensioner devices Fit for R-, K-, W- rt. No. Type size ø H lement size ø N O C F G J K W W W W W W [kg] 1.13

ROT hort delivery time for the following special elements: elivery summary for ROT rubber qualities Rubber quality Factor in relation to the list torque and loads (page 1.

14 ROT hort delivery time for the following special elements: elivery summary for ROT rubber qualities Rubber quality Factor in relation to the list torque and loads (page 1.5) Working temperature Rubber Rubmix to +80 C NR Rubmix 15 approx to +85 C R Rubmix 20 approx to +90 C CR Rubmix 40 approx. 0.6 from +80 to +120 C P-ilicone Rubmix 50 approx to +90 C PUR pecification tandard quality Highest elasticity owest cold flow High torque values lements marked with black dot Good oil-resistance lements marked with yellow dot High temperature resistance lements marked with red dot ax. oscillation angle ±20 imited oscillation frequencies No permanent water contact lements marked with green dot lements with different length of housings and/or inner squares. W light metal profiles with customized bores in the flange plates (quantity and position). lement with threaded bores in inner square: selectable for or C inner squares, or full steel profile with required bores. lements K-C, O-C, W-C and O- (see page 1.4): Not all sizes are available in all combinations. Please contact ROT. 1.14

ROT, your system supplier since more than 70 years Zinc-plated

Customized laser parts on housing front wheel suspension for

ripper comb in shredder 60 series connection (cast housings)

protection, Rubmix 40 inserts marker light suspension for truck

bearing for glass shelf-cover tainless precision casting,

Rubmix 50 inserts hinge for wheelchair-ramp on busses Today,

15 ROT, your system supplier since more than 70 years Zinc-plated double element structure brush suspension in car wash site Customized laser parts on housing front wheel suspension for wheelchair Customized nodular cast housing swivel-mount for ripper comb in shredder 60 series connection (cast housings) hinge bearing for truck engine hood Cataphoretic housing protection, Rubmix 40 inserts marker light suspension for truck trailers 60 series connection (light metal profiles) hinge bearing for glass shelf-cover tainless precision casting, machined core swivel-mount for machine cover Welded structure, Rubmix 50 inserts hinge for wheelchair-ramp on busses Today, about 50 % of all supplied rubber suspension elements are fully customized parts. With pleasure we do await your project definition for the development of an ingenious and cost-saving rubber suspension, fitting your specific requirements. 1.15

ROT xamples of fixations to Housing Fig.

4 ouble bracket welded on housing Fig. 5 Plug-in connection Fig.

16 ROT xamples of fixations to Housing Fig. 1 quare tubular housing with bracket R Fig. 2 Round housing with bracket K Fig. 3 Outer housing in clamping jaw Fig. 4 ouble bracket welded on housing Fig. 5 Plug-in connection Fig. 6 ual-threaded plate welded on housing Fig. 7 ual-levers welded on housing Fig. 8 ridge-clamp over housing Fig. 9 Flange welded on housing Fig. 10 Housing in cast iron 1.16

17 ROT xamples of fixations to Inner quare ection Fig. 11 Inner square section with four through bores and bracket UV Fig. 12 Inner square section with four through bores and brackets Fig. 13 Plug-in connection with lever and welded-on square steel piece Fig. 14 ever connection with one through bolt Fig. 15 Inner square section made of solid metal and machined threads on both sides Fig. 16 Inner square section made of solid metal and cross bores on both protruding sides Fig. 17 Inner square section with four through bores and bolted-on lever Fig. 18 Inner square section made of solid steel and welded-on bracket Fig. 19 Inner square section with a central through bore Fig. 20 Inner square section made of solid steel and welded-on flange 1.17

18 ROT Installation xamples ever bearing in concrete mixer Pressure rollers in saw device Pendulum on harrow rollers Conveyor-belt scraper Handle-bar insulation ee-saw support lastical brush and scraper suspension uspended crane rail hock absorber Control unit insulation Chain and belt tensioner Independent wheel suspension 1.18

19 ROT Installation xamples Pendulum on amusement ride Compensation bearing for car brush Impact suspension in feeder ouble suspension otorbase haker conveyor Compactor-suspension Guide rail uspended pawl Impact-idler suspension Passive insulation uspended unbalanced motor 1.19

20 pplications! xamples: Changes regarding data reserved. ny reprint, also in extracts, requires our explicit and confirmed approval. ROT G CH-5502 Hunzenschwil Phone Fax ail info@rosta.ch Internet T

ROSTA Rubber Suspension Units

ROSTA Rubber Suspension Units ROT Multifunctional Modules for the Machine Industries guiding tensioning absorbing ROT pendulum suspensions for unbalanced motors torque supports for gear motors ROT Rubber torsion-elastic spring assemblies