R 16 TYPICAL CHAMFER. Cylinder Catalogue O CALL

Transcription

1 TYPICL CHMFER R 16 Cylinder Catalogue 200 O CLL info@berendsen.com.au LOCTITE IN PLCE

2 Table of Contents Page No. bout erendsen Fluid Power & Our Products... 1 bout Our Cylinders... 2 Medium Duty Roundline Cylinders... 3 Heavy Duty Roundline Cylinders... M1 Mill Cylinders Custom Design Cylinders Telescopic Cylinders Technical Information... 2

3 bout erendsen Fluid Power Newcastle and Our Products erendsen Fluid Power is ustralia s largest locally owned hydraulic company, consisting of 11 branches nationally. Our Newcastle branch located at Carbine Close, Wallsend, specialises in the design, manufacture and distribution of hydraulic and pneumatic cylinders for a wide range of applications. We are ISO 9001:2008 accredited and have a continual improvement process in place. We have provided fluid power products, service and repair, system solutions and cylinder manufacture to the mining, manufacturing, marine, construction and viticulture industries to name a few, both locally and around ustralia for over 2 years. Our exposure to such a wide variety of industries has enabled us to develop highly regarded Roundline, Mill Style, Two Stage Load Hold, Telescopic and Special Purpose Cylinders. Features and enefits of erendsen Manufactured Cylinders: ustralian made and owned Manufacturing cylinders since 198 Large cylinder range Continual research and development ranches ustralia-wide providing local support pplication engineering and re-engineering for optimum performance Compliance with ISO 9001:2008 standards 1

4 bout Our Cylinder ll of our manufactured cylinders are designed with the aid of computer generated calculations and drawings and are manufactured in our dedicated facility in Newcastle. Medium Duty Roundline (MDR) The MDR version offers a variety of cylinder bore sizes from 4 to 8 diameter and have a working pressure of up to 210 ar. Each cylinder size has the option of a standard or heavy duty rod and there is a variety of common mounts available to suit most applications. Heavy Duty Roundline (HDR) The HDR cylinder bore sizes start from 40mm and go up to 200mm in our standard range with a 30 ar peak pressure. Each HDR cylinder has the option of a standard or heavy duty rod and a number of mounting options available. M1 Mill Cylinders Our M1 Series Mill Cylinder conforms to ISO standards and are the first choice for a superiorly engineered heavy duty hydraulic cylinder. This product has an extensive 13 bore sizes in the range starting at 0mm up to 00mm which includes two non ISO sizes of 140mm and 180mm to supplement the range and bridge the gap between standard ISO sizes. Telescopic Our telescopic cylinders are custom designed and manufactured to suit any application and to meet your desired stroke and closed centre distance requirements. Custom Design Cylinders erendsen Fluid Power custom designed and manufactured cylinders are available to suit any mobile and industrial application and to meet your desired specifications. 2

5 Medium Duty Roundline Cylinders erendsen Fluid Power Roundline Cylinders are the first choice for a well engineered, medium duty hydraulic cylinder for the diverse mobile and industrial applications. Designed with the aid of computer generated calculations and drawings, the cylinders are manufactured in our dedicated manufacturing facility in Newcastle. Key Features: ore sizes available 4, 4.,, 6, 7 and 8 with two rod sizes available with each bore size. Customer specified stroke lengths available from 10 mm to 1300 mm. Longer strokes are available, however, subject to individual design. Cylinders designed to operate at 210 ar nominal and 20 ar peak. Safety factor of 3:1 on yield at 210 ar nominal pressure. Designed to provide a compact and economical design. The cylinder barrel is manufactured from high strength grade SE 1026 DOM tube. The bore is precision honed and polished to a 0.4 micron finish. The cylinder end cap and rear mounting clevis are welded to the ustralian Standard S4041 Pressure Pipe Welding Code. This ensures full adherence to qualified procedures and post weld ultrasonic examination. The piston rods are machined from high strength carbon steel and hard chrome plates and ground to a 0.2 micron finish. threaded gland facilitates assembly and disassembly and is torqued to preset limits. It houses a medium duty rod wiper to protect against contaminant ingress. It also houses a single acting rod seal and provides an extended bearing surface for longer life. The piston is tightened to a preset torque and scotch keyed for additional security. It houses a double acting piston seal with integral non metallic wear rings to prevent metal to metal contact. range of rod end clevises is offered which includes spherical bearing options as well as male and female plain clevises. wide range of Load Holding valve options are available including externally mounted block or the option of having cartridge valves built into the endcap to reduce the possibility of damage. No increase to cylinder closed length (ie. x + stroke dimension) with endcap built-in valve option. Standard ports are SPP with machined spot face for face sealed fittings. Description Code Example Series Used in all MDR Series MDR MDR MP FC - SP/ - S ore Dia Specify in Inches Cap Fixed Eye Male MP3 Mounting Type Cap Fixed Spherical MP Cap Fixed Female MP7 Rod Dia Specify Diameter in Inches Stroke Specify in millimetres. If stroke is over 1300 mm consult erendsen Fluid Power. Swivel Clevis SC ccessories Male Clevis MC Rod Ends Female Clevis FC (Omit if not required) Port Type - SPP SP Port Port Type - Other OTHER Options Port Position - 90 degress to Pin Port Position - In Line with Pin Viton Seals S Rod S2 Dual Load Holding - Inbuilt S3 Special Features Dual Load Holding - External S4 Other S Specify details or provide drawing (Omit if not required) Standard operating limits Fluid: Hydraulic mineral oil Viscosity: 2.8 to 380cST Oil Temperature: -30 to 90 Operating Speed: 300mm/sec. maximum Non-standard cylinders ny cylinder configurations outside of those detailed in this catalogue are subject to individual design and quotation. Note* Specify any non-standard dimension at end of code. Example: MDR-6.0-MP FC-SP/-S (CC=10mm) 3

6 Medium Duty Roundline Cylinders cont. G & Clevis Mount ORE (in.) (in.) (SPP Port) C ØD (Max) ØE F G H + (Thread) Stroke J K /F X+ Stroke C C CC CD CE CF CG CH CI CJ CK CL CM CN CO CP CQ CR CS CT SPHERICL ERING 1.7" 2.0 UNF / " UNF GE4DO-2RS 1.7" 2.0 UNF / " UNF GE4DO-2RS 2.0" 2.2 UNF / " UNF GE0DO-2RS 2." 3.0 UNF " UNF GE60DO-2RS 3" 3. UNF / " UNF GE70DO-2RS 3.2" 4.0 UNF / " UNF GE80DO-2RS MP7 MOUNT FC MOUNT MP3 MOUNT MC MOUNT MP MOUNT SC MOUNT FIRST ISSUE FOR PPROVL. 4

7 Heavy Duty Roundline Cylinders erendsen Fluid Power Roundline Cylinders are the first choice for a well engineered, heavy duty hydraulic cylinder for the diverse mobile and industrial applications. Designed with the aid of computer generated calculations and drawings, the cylinders are manufactured in our dedicated manufacturing facility in Newcastle. Key Features: Designed to ISO 6020/ international Standards for mounting dimensions. Maintained all critical mounting dimensions to provide commonality between cylinders. However, the standard range featured in this catalogue are shorter in overall length than the standard in order to have a more compact and economical design. Please note that we are able to offer a cylinder fully conforming to the standard upon request. The cylinders are designed to operate at 20 ar nominal, 30 ar peak pressures with the exception of MF1 and MF2 mounts. Please refer to the pressure limitation table for these latter two mounts. The cylinder barrel is manufactured from high strength grade SE 1026 DOM tube. The bore is precision honed and polished to a 0.4 micron finish. The cylinder end cap and mounting Trunnion or clevis are welded to the ustralian Standard S4041 Pressure Pipe Welding Code with full adherence to qualified procedures and post weld ultrasonic examination. The piston rods are machined from high strength carbon steel and hard chrome plates and ground to a 0.2 micron finish. threaded gland facilitates assembly and disassembly and is torqued to preset limits. It houses a heavy duty rod wiper to protect against contaminant ingress. It also houses a single acting rod seal and provides an extended bearing surface for longer life. The piston is tightened to a preset torque and scotch keyed for additional security. It houses a double acting piston seal with integral non metallic wear rings to prevent metal to metal contact. ll cylinders are available upon request with progressive, fixed cushioning at either end complete with fast return check valves. full range of rod end clevises is offered which includes spherical bearing options as well as male and female plain clevises. Standard ports are SPP with machined spot faces for face sealed fittings. Description Code Example Series Used in all HDR Series HDR HDR MP MC - S ore Dia Specify in millimetres Mounting Type Head Rectangular Flange Cap Rectangular Flange Head Circular Flange Cap Circular Flange Cap Fixed Eye Cap Fixed Spherical Cap Fixed Female Head Trunnion Cap Trunnion Intermediate Trunnion Foot Mount Rod Specify Diameter (mm) Stroke ccessories Rod Ends Special Features Specify in millimetres. If stroke is over 20 times cylinder bore, consult erendsen Fluid Power. Swivel Clevis Male Clevis Female Clevis (Omit if not required) Specify with order or provide drawing (Omit if not required) MF1 MF2 MF3 MF4 MP3 MP MP7 MT1 MT2 MT4* FM1 SC MC FC S Standard operating limits Fluid: Hydraulic mineral oil Viscosity: 2.8 to 380cST Oil Temperature: -30 to 90 Operating Speed: 0 mm/sec. maximum Non-standard cylinders ny cylinder configurations outside of those detailed in this catalogue are subject to individual design and quotation. Note* Specify any non-standard dimension at end of code for MT4 Mount. Example: HDR-0-MT MC-S (XV=600mm)

8 Heavy Duty Roundline Cylinders cont. HDR Clevis Mount - MP3 ORE mm MM KK THRED 22 M16 X M20 X M20 X M27 X M27 X M33 X M33 X M42 X M42 X M48 X M48 X M64 X M64 X M80 X M80 X M100 X PP SPP PORT WV ΦE MX P (+str) P X (+str) L M ΦCD, ΦCX EW, EX E E MM 3/ / / / / / /

9 Heavy Duty Roundline Cylinders cont. HDR Trunion Mount - MT1 / MT4 ORE mm mm KK THRED 22 M16 X M20 X M20 X M27 X M27 X M33 X M33 X M42 X M42 X M48 X M48 X M64 X M64 X M80 X M80 X M100 X PP SPP PORT WV ΦE MX P (+str) P Z (+str) ZC Z (+str) XG XJ (+str) XV (+0. str) UL UD ΦTD U TL T 3/ / / / / / /

10 Heavy Duty Roundline Cylinders cont. HDR Rectangular Flange Mount - MF1 / MF2 ORE mm MM KK THRED 22 M16 X M20 X M20 X M27 X M27 X M33 X M33 X M42 X M42 X M48 X M48 X M64 X M64 X M80 X M80 X M100 X PP SPP PORT VD Φ WC, W WV ΦE MX P (+str) P ZP, Z ZF (+str) (+str) F ΦF FC UC TF R UF UR 3/ / / / / / /

11 Heavy Duty Roundline Cylinders cont. HDR Circular Flange Mounted - MF3 / MF4 ORE mm MM KK THRED 22 M16 X M20 X M20 X M27 X M27 X M33 X M33 X M42 X M42 X M48 X M48 X M64 X M64 X M80 X M80 X M100 X PP SPP PORT VD Φ WC, W WV ΦE MX P (+str) P ZP, Z ZF (+str) (+str) F ΦF FC UC 3/ / / / / / /

12 Heavy Duty Roundline Cylinders cont. HDR Foot Mount - FM1 ORE mm MM KK THRED 22 M16 X M20 X M20 X M27 X M27 X M33 X M33 X M42 X M42 X M48 X M48 X M64 X M64 X M80 X M80 X M100 X PP SPP PORT VD Φ WC, W WV ΦE MX P (+str) P Z FF (+str) (+str) EE GG ΦNN LL MM HH JJ 3/ / / / / / /

13 Heavy Duty Roundline Cylinders cont. HDR Rod Clevis Mount ORE mm MM KK THRED QQ L MS H ΦC, EV, EZ, EY XX UU M16 X M20 X M20 X M27 X M27 X M33 X M33 X M42 X M42 X M48 X M48 X M64 X M64 X M80 X M80 X M100 X Specify in millimetres. If stroke is over 20 times cylinder bore, consult erendsen Fluid Power. EE 11 GG ØNN LL MM HH JJ QQ L MS H ØC EV, EZ EY XX UU

14 M1 Mill Cylinders rcher M1 Series ISO mill type cylinders from erendsen Fluid Power are the first choice for a well engineered, heavy duty hydraulic cylinder for a variety of industrial applications. Designed with the aid of computer by our Technical Services Group and manufactured in our custom built, cylinder manufacturing facility. Key Features: Manufactured to ISO Mounting Dimensions for 20 ar Single Rod Cylinders standards as specified by the Steel industry. Two additional non ISO standard bore sizes of 140 and 180mm have been added to supplement the range and bridge the gap between selected ISO sizes. We have also incorporated a non ISO standard foot mount option to maximize the options available to the user. The cylinder barrel is manufactured from high strength ST2 cold drawn seamless steel tube and hollow bar grade 70v. The bore is precision honed and polished to a micro finish. oth the gland and piston incorporate bronze impregnated Teflon wear rings to eliminate metal to metal contact and provide maximum bearing durability and strength. oth the gland and pistons use the latest technology in dynamic, self-adjusting seals, all designed to fit into ISO housing dimensions. The piston rods are machined from high strength carbon alloy steel and hard chrome plated and ground to a micro-finish. The gland arrangement incorporates a heavy duty piston rod scraper to ISO housing dimensions to prevent contamination from entering the cylinder. Cylinder bolts are high tensile grade 12.9 Unbrako socket head cap screws carefully tightened to the required torque for maximum strength and fatigue rating. We also offer a range of spherical bearing piston rod eyes to ISO Standard ports are SP Parallel up to 200 bore and SE code 62nflange connections for up to 00 bore. We are able to offer other port configurations on request. ll cylinders come standard with fully integrated, cartridge type cushion arrangements for smooth cylinder deceleration which also include an air bleed/pressure test point at each end. Description Code Example Series Used in all M1 Series M1 M MF3 - MC - S ore Specify in millimetres Stroke Specify in millimetres. If stroke is over 20 times cylinder bore, consult erendsen Fluid Power. Swivel Clevis MP Head Flange MF3 Mounting Type Cap Flange MF4 Trunnion MT4 Foot MFM Swivel Clevis SC Port Male Clevis MC Options Female Clevis FC (Omit if not required) Special Features Specify with order or provide drawing (Omit if not required) S Standard operating limits Fluid: Hydraulic mineral oil Viscosity: 2.8 to 380cST Oil Temperature: -30 to 90 Operating Speed: 0 mm/sec. maximum Non-standard cylinders ny cylinder configurations outside of those detailed in this catalogue are subject to individual design and quotation. 12

15 M1 Mill Cylinders cont. M1 Swivel Clevis - MP ORE mm MM KK THRED F PORTS ΦE Y P (+stk) WF VE XC LT L MS ΦCX EX H 0 36 M27-2.OP 36 1/2" SPP M33-2.OP 4 3/4" SPP M42-2.OP 6 3/4" SPP M48-2.OP 63 1" SPP M64-3.OP 8 1" SPP M72-3.OP /4" SPP M80-3.OP 9 1 1/4" SPP M90-3.OP /4" SPP M100-3.OP /2" SPP M12-4.OP /2" SE M160-4.OP 160 2" SE M200-4.OP 20 2" SE M20-6.OP /2" SE

16 M1 Mill Cylinders cont. M1 Trunnion Mount - MT4 ORE mm MM KK THRED F PORTS ΦE Y P WF VE Z XV ΦTD TM TL U V 0 36 M27-2.OP 36 1/2" SPP M33-2.OP 4 3/4" SPP M42-2.OP 6 3/4" SPP M48-2.OP 63 1" SPP M64-3.OP 8 1" SPP M72-3.OP /4" SPP M80-3.OP 9 1 1/4" SPP M90-3.OP /4" SPP M100-3.OP /2" SPP M12-4.OP /2" SE M160-4.OP 160 2" SE M200-4.OP 20 2" SE M20-6.OP /2" SE

17 M1 Mill Cylinders cont. M1 Cap Flange - MF4 ORE mm MM KK THRED F PORTS ΦE Y P WF VE ZP ΦUC Φ X ΦF DD 0 36 M27-2.OP 36 1/2" SPP M33-2.OP 4 3/4" SPP M42-2.OP 6 3/4" SPP M48-2.OP 63 1" SPP M64-3.OP 8 1" SPP M72-3.OP /4" SPP M80-3.OP 9 1 1/4" SPP M90-3.OP /4" SPP M100-3.OP /2" SPP M12-4.OP /2" SE M160-4.OP 160 2" SE M200-4.OP 20 2" SE M20-6.OP /2" SE

18 M1 Mill Cylinders cont. M1 Head Flange - MF3 ORE mm MM KK THRED F PORTS ΦE Y P WF VE Z VD ΦUC Φ ΦF FC DD 0 36 M27-2.OP 36 1/2" SPP M33-2.OP 4 3/4" SPP M42-2.OP 6 3/4" SPP M48-2.OP 63 1" SPP M64-3.OP 8 1" SPP M72-3.OP /4" SPP M80-3.OP 9 1 1/4" SPP M90-3.OP /4" SPP M100-3.OP /2" SPP M12-4.OP /2" SE M160-4.OP 160 2" SE M200-4.OP 20 2" SE M20-6.OP /2" SE

19 M1 Mill Cylinders cont. M1 Foot Mount - MFM ORE mm MM KK THRED F PORTS ΦE Y P WF VE Z EE FF GG HH JJ MM LL ΦNN 0 36 M27-2.OP 36 1/2" SPP M33-2.OP 4 3/4" SPP M42-2.OP 6 3/4" SPP M48-2.OP 63 1" SPP M64-3.OP 8 1" SPP M72-3.OP /4" SPP M80-3.OP 9 1 1/4" SPP M90-3.OP /4" SPP M100-3.OP /2" SPP M12-4.OP /2" SE M160-4.OP 160 2" SE M200-4.OP 20 2" SE M20-6.OP /2" SE

20 DD M1 Mill Cylinders cont. M1 Rod Clevis Mount ORE mm MM KK THRED QQ L MS H ΦC, EV, EZ, EY XX UU M16 X M20 X M20 X M27 X M27 X M33 X M33 X M42 X M42 X M48 X M48 X M64 X M64 X M80 X M80 X M100 X

21 Custom Design Cylinders 43 EXTEND PORT IR LEED (SLOT IN GRU SCREW FOR IR TO ESCPE) erendsen Fluid Power s Custom Designed and Manufactured cylinders are the first choice for a well engineered and manufactured cylinder for the diverse mobile and industrial applications. Designed with the aid of computer generated calculations and drawings, the cylinders are manufactured in our dedicated manufacturing facility in Newcastle STROKE IR LEED (SLOT IN GRU SCREW FOR IR TO ESCPE) RETRCT PORT C Our custom cylinders are designed with reference to the application and the user s specification. We are able to offer a cylinder fully conforming to the standard upon request. M9 x 2 We have included some samples of our previous work for your reference Example 1 D Rc 1/ Rc 1/ NO PINT THIS SURFCE STROKE EXTEND PORT LURICTED TORQUE 1000 Nm IR LEED IR LEED 1 RETRCT PORT (SLOT IN GRU SCREW Rc 1/4-19 (SLOT IN GRU SCREW FOR IR TO ESCPE) FOR IR TO ESCPE) ISSUED FOR MNUFCTURE PPROVL THIS DESIGN HS EEN PREPRED SED ON M12 x 1.7P INFORMTION PROVIDED Y THE CUSTOMER. E 420 THE CUSTOMER HS REVIEWED THE DESIGN ND CCEPTS THT THE DESIGN IS PPLICLE FOR THE O 31. PPLICTION ND FIT FOR PURPOSE ISSUED Y :- D.SHOTTON 9 9 ISSUED TO :-.JOHNSON DTE :- 2/8/09 ERENDSEN REFERENCE No. :- W REV P3 PPROVED S DRWN :- PPROVED WITH COMMENTS :- TYPICL PORT DETIL NOT PPROVED RE-SUMIT :- SIGNTURE:- DTE:- PRINT NME:- COMMENTS :- F C O G CYLINDER SPECIFICTIONS CYLINDER PRT # : ORE : 180mm : 100mm STROKE : 301mm MOUNT : HED SQURE FLNGE D PORTS : SQURE FLNGE SELS : RMSELS CUSHIONS : NONE OPERTING FLUID : COTING : HVOF - TUNGSTEN CRIDE 0.20mm THICK ORE CHROME : 0.02mm PINT SPECIFICTION : _ ERENDSEN LUE - ENMEL WORK PRESSURE : 14 MPa TEST PRESSURE : 28 MPa DESIGN PRESSURE : RING - WER 30 1 RING - WER 29 1 RING - WER 28 1 SEL - PISTON 27 1 SEL - PISTON Rc 1/2-14 Rc 1/ SEL WIPER O RING LURICTED TORQUE 1000 Nm 23 2 RING - CKUP 22 1 O RING 21 2 O RING 20 3 RING - WER H E M12 x 1.7P SEL - STEP RING 18 2 O RING 78 x 4 TYP O 39 IT No. QTY DESCRIPTION TOLERNCE (UNO) THIS DR.XX ± 0.1 ND IS SU.X ± 0.2 COPIED O PERMISSI X. ± 0. XX. ± 1.0 P3 DS 2/8/09 PH CHG ITEM QUNTITIES & PORT ORIENTTION. XXX. ± 2.0 XXXX. ± 3.0 P2 DS 21/8/09 - CHG IT 12 LNGTH & QTY. DD MT'L IT 27& 28.X ± 0.1 REFERENCE DRWING DESCRIPTION DRWING No. REV Y DTE PP DESCRIPTION REV Y DTE PP DESCRIPTION X. ± LURICTED TORQUE 1000 Nm F O 31. TYPICL PORT DETIL CYLINDER SPECIFICTIONS CYLINDER PRT # : 121 ORE : 180mm : 100mm STROKE : 301mm MOUNT : HED SQURE FLNGE 301 STROKE PORTS : SQURE FLNGE G EXTEND PORT SELS : RMSELS CUSHIONS : NONE RETRCT PORT IR LEED IR LEED OPERTING FLUID : (SLOT IN GRU SCREW (SLOT IN GRU SCREW COTING : HVOF - TUNGSTEN CRIDE 0.20mm THICK FOR IR TO ESCPE) FOR IR TO ESCPE) ORE CHROME : 0.02mm 0.8 PINT SPECIFICTION : _ ERENDSEN LUE 0.8- ENMEL WORK PRESSURE : 14 MPa TEST PRESSURE : 28 MPa DESIGN PRESSURE : H 283 REFERENCE DRWING DESCRIPTION DRWING No. REV Y DTE PP DESCRIPTION O P3 DS 2/8/09 P2 DS 21/8/09 REV Y DTE M9 x 2 Rc 1/2-14 Rc 1/ NO PINT THIS SURFCE LURICTED TORQUE 1000 Nm Rc 1/ O 19

22 CUSHION VLVE CUSHION CHECK ND LEED POINT O 0 Custom Design Cylinders cont. Example 2 O STROKE R 4 O 17 PITCH CIRCLE 2067 SECTION ION - ION THROUGH N VLVES 30 7 NEEDLE LENGTH VIEW C SECTION THROUGH CLEVIS TYPICL ECH END FLT WSHER STEEL M8 FLT WSHER CUSHION VLVE 30 2 THRED SEL PRKER 700-/16 R CUSHION NEEDLE 316 STINLESS 00CUSHSS-ITEM C 32 2 M8 NUT UNRKO M8 NUT TYPICL PORT DETIL C/ORE O4 x 1mm DEEP MX TP 3/4"-14 SPP 17 1 ERING - SPHERICL ELGES GE 0 LO 16 2 CIRCLIP - INTERNL NDERTON D D 1 12 NUT - HIGH TENSILE PURCHSED ITEM M20 H/T NUT CUSHION CHECK NUT - LOCK M20 PURCHSED ITEM ND M20 LEED LOCK POINT NUT SCREW - SOCKET HEDED CP PURCHSED ITEM M20 x 130Lg - GRDE NEEDLE CP 316 STINLESS 00CUSHSS-ITEM 12 1 WIPER - (TYPE 38) HLLITE SEL - (TYPE 621) HLLITE CYLINDER TO CONFORM 32 TO:- SS-ENG-MSG-003 STNDRD FOR HYDRULIC CYLINDER MNUFCTURE. SECTION - LUESCOPE REFERENCE DRWINGS: /6 TYP SECTION THROUGH 13700/ CUSHION VLVES 10 2 CK UP RING TEFLON 106 x O RING NITRILE (90 DURO) 106 x O RING NITRILE (90 DURO) 41 x PISTON SEL - (TYPE 606) HLLITE CUSHION USH ISI 4140 W GLND PISTON S1442 K104 O 17 S1443 CS1020 PITCH CIRCLE W1410- W END CP WELDMENT SEE PRT DRWINGS W S W RREL WELDMENT SEE PRT DRWINGS W IT No. QTY DESCRIPTION MTERIL PRT/DRG No. LOCTITE IN PLCE O 0 O 0 C R 4 R 4 O 120 NOTE:- LL SHCS TO E GRDE 12.9 NUTS TO E HIGH TENSILE 28 2 CK UP RING HLLITE U NEEDLE LENGTH 27 2 O RING NITRILE 90 DURO S COUPLING - TEST PURCHSED ITEM SKK 12-G1/4"-PC 2 2 CHECK CP / TEST POINT 316 STINLESS 00SRET-LEED 24 2 COMPRESSION SPRING CENTURY SPRINGS S STEEL LL STEEL 12mm STEEL LL O RING NITRILE 90 DURO S PLUG S PURCHSED VSTI R 3/4-ED VIEW 20 C1 SPHERICL END ELGES GIHN-K 0 LO SECTION THROUGH 19 1 CLEVIS SCREW - GRU PURCHSED ITEM M6 x 10Lg - GRDE 12.9 TYPICL 18 ECH 1ENDNIPPLE - GRESE PURCHSED ITEM 6mm GRESE NIPPLE IT No. QTY DESCRIPTION MTERIL PRT/DRG No. - NTS STROKE SECTION - 20

23 Custom Design Cylinders cont. Example F HEX LOCTITE IN PLCE RONZE O/LY ON PISTON R 16 R 16 O 36 O VENT DRILLING DETIL SEL DEPRESSURIZTION M12 x 1.7P 4 4 TYPICL CHMFER O STROKE 200 O

24 D Custom Design Cylinders cont Example DETIL DETIL SEL DEPRESSURIZTION O 216 E O 160 O 98 VL / STROKE IT No. QTY DESCRIPTION MTERIL PRT/DRG No. TOLERNCE (UNO) THIS DRWING IS THE PROPERTY OF ERENDSEN FLUID POWER CUSTOMER: ENTHIC GEOTECH.XX ± 0.1 ND IS SUPPLIED ON THE UNDERSTNDING THT IT IS NOT TO E USED,.X ± 0.2 COPIED OR COMMUNICTED TO NY PERSON WITHOUT THE WRITTEN PISTON CORE CYLINDER PERMISSION OF THE PROPRIETERS. X. ± mm [6 1/2"] ORE x mm [4 7/8"] x 1140mm STROKE XX. ± 1.0 DIMENSIONS IN XXX. ± MILLIMETRES UNO Carbine Close, DETIL GENERL RRNGEMENT DETIL XXXX. ± 3.0 MOUNTING HOLES WLLSEND NSW DO NOT SCLE. DRWN D.SHOTTON DTE 1/0/2008 JO No. DRG No. W X ± 0.1 M20 x 40 DP Tel (02) Fax (02) DESCRIPTION REV Y DTE PP DESCRIPTION X. ± 0. DRWN TO S1100. TYP 4 PLCES CHECKED W.SMITH SCLE NTS PPRVD - REVISION SEL 4 1DEPRESSURIZTION P F SEL - PISTON (CC PROFILE) PRKER ERING PRKER 4733WRT $KIV 1 1 SEL - SINGLE CTING PRKER ERING PRKER 4733WRT $KIV MOUNTING HOLES M20 x 40 DP 13 2 WIPER - (WYCLIP) JMES WLKER TYP 4 PLCES O RING NITRILE (90 DURO) S 261 YL ISSUED FOR MNUFCTURE PPROVL LINDER ISSUED Y :- D.SHOTTON / W.SMITH 11 2 O RING 17 1 SEL - PISTON (CC NITRILE PROFILE) (90 DURO) PRKER S ISSUED TO :- HUGH FRZER DTE :- 23// CK UP 16RING 4 ERING PTFE PRKER U 260 ] ERENDSEN REFERENCE No. :- W REV P1 4733WRT $KIV G PPROVED S DRWN :- 9 2 SEL - DOULE 1 1CTING SEL - SINGLE CTING PRKER PRKER P62 PPROVED WITH COMMENTS : NOT PPROVED RE-SUMIT :- 8 4 CK UP 14RING 2 ERING PTFE PRKER U 260 SIGNTURE:- DTE:- 4733WRT $KIV PRINT NME: SCREW ONS 13 - HEX HED 2 WIPER - (WYCLIP) UMX 88 JMES M20 WLKER x 10Lg "UMX 88" COMMENTS :- 6 1 RREL 12 - WTER 2 O RING NITRILE (90 DURO) W S PCORECYL ISSUED FOR MNUFCTURE PPROVL PISTON CORE CYLINDER ISSUED Y :- D.SHOTTON / W.SMITH 1 RREL 11 - WTER 2 O RING NITRILE (90 DURO) W1372- QUIRED S 260 _ 16.1mm [6 1/2"] ISSUED TO :- HUGH FRZER DTE :- 23// CP - RREL 10 END 4 CK UP RING STINLESS STEEL, SF 220 PTFE W U 260 _ mm [4 7/8"] ERENDSEN REFERENCE No. :- W REV P1 _ 1140mm PPROVED S DRWN :- 3 1 CP - RREL 9 END 2 SEL - DOULE STINLESS CTINGSTEEL, SF 220 PRKER W P62 PPROVED WITH COMMENTS :- _ SPECIL NOT PPROVED RE-SUMIT :- 2 1 PISTON _ 1 1/16" UNO 8 4 CK UP RING PTFE W U 260 SIGNTURE:- DTE:- H _ NONE PRINT NME:- 1 1 RREL 7- HYDRULIC 12 SCREW - HEX HED UMX 88 W M20 x 10Lg "UMX 88" _ MINERL OIL COMMENTS :- _ 0.02mm IT No. QTY DESCRIPTION 6 1 RREL - WTER MTERIL PRT/DRG No. W TOLERNCE (UNO) THIS DRWING IS THE PROPERTY OF ERENDSEN FLUID POWER _ N/ CUSTOMER: ENTHIC GEOTECH.XX ± 0.1 ND IS SUPPLIED ON THE UNDERSTNDING THT IT IS NOT TO E USED, 1 RREL - WTER W1372- _ NO PINTING REQUIRED.X ± 0.2 COPIED OR COMMUNICTED TO NY PERSON WITHOUT THE WRITTEN PISTON CORE CYLINDER PERMISSION OF THE PROPRIETERS. 23 MPa X. ± mm 4[6 1/2"] 1 ORE CP x - RREL mm END[4 7/8"] STINLESS x 1140mm STEEL, STROKE SF 220 W XX. ± 1.0 DIMENSIONS IN Quality 37. MPa XXX. ± 2.0 MILLIMETRES UNO Carbine Close, GENERL RRNGEMENT Endorsed _ 2 MPa XXXX. ± 3.0 WLLSEND NSW CP - RREL END STINLESS STEEL, SF 220 Company W DO NOT SCLE. DRWN D.SHOTTON DTE 1/0/2008 JO No. DRG No. W X ± 0.1 Tel (02) Fax (02) ISO REFERENCE kg DRWING DESCRIPTION DRWING No. REV Y DTE PP DESCRIPTION REV Y DTE PP DESCRIPTION X. ± 0. DRWN TO S1100. CHECKED Lic179 2W.SMITH1 SCLE PISTON NTS PPRVD - REVISION P1 1 W RREL - HYDRULIC W IT No. QTY DESCRIPTION MTERIL PRT/DRG No STROKE TOLERNCE (UNO) THIS DRWING IS THE PROPERTY OF ERENDSEN FLUID POWER CUSTOMER: ENTHIC GEOTECH.XX ± 0.1 ND IS SUPPLIED ON THE UNDERSTNDING THT IT IS NOT TO E USED,.X ± 0.2 COPIED OR COMMUNICTED TO NY PERSON WITHOUT THE WRITTEN PISTON CORE CYLINDER PERMISSION OF THE PROPRIETERS. X. ± mm [6 1/2"] ORE x mm [4 7/8"] x 1140mm STROKE XX. ± 1.0 DIMENSIONS IN Quality XXX. ± 2.0 MILLIMETRES UNO Carbine Close, GENERL RRNGEMENT Endorsed XXXX. ± 3.0 WLLSEND NSW 2287 Company - DO NOT SCLE. DRWN D.SHOTTON DTE 1/0/2008 JO No. DRG No. W X ± 0.1 Tel (02) Fax (02) ISO9001 REFERENCE DRWING DESCRIPTION DRWING No. REV Y DTE PP DESCRIPTION REV Y DTE PP DESCRIPTION X. ± 0. DRWN TO S1100. CHECKED W.SMITH SCLE NTS PPRVD - REVISION 1 Lic179 P O 128 O O 20 O 190 O 160 O O O STROKE O 16.1 ORE 3 O O MOUNTING HOLES M20 x 40 DP TYP 4 PLCES F 17 1 SEL - PISTON (CC PROFILE) PRKER ERING PRKER 4733WRT $KIV SEL - SINGLE CTING PRKER ERING PRKER 4733WRT $KIV 13 2 WIPER - (WYCLIP) JMES WLKER C O RING NITRILE (90 DURO) S O RING NITRILE (90 DURO) S CK UP RING PTFE U 260 G 9 2 SEL - DOULE CTING PRKER P62 C 8 4 CK UP RING PTFE U SCREW - HEX HED UMX 88 D M20 x 10Lg "UMX 88" 6 1 RREL - WTER W RREL - WTER W CP - RREL END STINLESS STEEL, SF 220 W CP - RREL END STINLESS STEEL, SF 220 W D 2 1 PISTON DETIL W RREL - HYDRULIC E W H DETIL SEL DEPRESSURIZTION O 216 Quality System Quality System Quality System Quality Endorsed Company E ISO9001 Lic179 F G H MOUNTING HOLES M20 x 40 DP TYP 4 PLCES 121 CYLINDER SPECIFICTIONS CYLINDER PRT # : PCORECYL DESCRIPTION : PISTON CORE CYLINDER ORE : 16.1mm [6 1/2"] : mm [4 7/8"] STROKE : 1140mm MOUNT : SPECIL PORTS : 1 1/16" UNO CUSHIONS : NONE OPERTING FLUID : MINERL OIL ISSUED FOR MNUFCTURE PPROVL ISSUED Y :- D.SHOTTON / W.SMITH ISSUED TO :- HUGH FRZER DTE :- 23//08 ERENDSEN REFERENCE No. :- W REV P1 PPROVED S DRWN :- PPROVED WITH COMMENTS :- NOT PPROVED RE-SUMIT :- SIGNTURE:- DTE:- PRINT NME:- COMMENTS :- 22

25 Telescopic Cylinders erendsen Fluid Power s Custom Designed and Manufactured Telescopic cylinders are the first choice for a well engineered and manufactured cylinder for the diverse mobile and industrial applications. Designed with the aid of computer generated calculations and drawings, the cylinders are manufactured in our dedicated manufacturing facility in Newcastle. Designed with reference to the application and the user s specification. We are able to offer a cylinder fully conforming to the standard upon request We have included samples of our previous work for your reference. 797 STROKE 807 STROKE 817 STROKE STROKE 33 Example STROKE STROKE 847 STROKE STROKE 0 87 STROKE STROKE 867 STROKE STROKE STROKE STROKE 2 29 R 82 R STROKE 32 STROKE 807 STROKE STROKE TROKE 827 STROKE STROKE STROKE STROKE STROKE R R C 17 TYPICL R GLND LENGTH /4"-11 SPP RETRCT PORT 9 DETIL TYPICL PISTON LENGTH O 70 TYP STROKE STROKE STROKE STROKE D STROKE STROKE 797 STROKE TYPICL STROKE 87 STROKE 24 GLND LENGTH 1 1/4" SPP STROKE EXTEND PORT 1 C 867 STROKE 827 STROKE 17 TYPICL STROKE GLND LENGTH DETIL STROKE STROKE O STROKE R R /4"-11 SPP RETRCT PORT DETIL E O 70 TYP R 82 R D F." /4"-11 SPP EXTEND PORT 13 C 24 DETIL ISSUED FOR MNUFCTURE PPROVL 11 ISSUED Y :-.PRKER 1 7 ISSUED TO :- ONESTEEL DTE :- 8/7/08 1 1/4"-11 SPP RETRCT PORT 190 TYPICL ERENDSEN REFERENCE 2 No. :- W REV P2 9 PISTON LENGTH PPROVED S DRWN :- PPROVED WITH COMMENTS :- 1 1/4"-11 O 70 SPP TYPRETRCT PORT NOT PPROVED 190 TYPICL RE-SUMIT :- G SIGNTURE:- PISTON LENGTH DTE:- O 70 TYP PRINT NME: COMMENTS :- 2 E D ISSUED FOR MNUFCTURE PPROVL 1 1/4"-11 SPP EXTEND PORT 1 1 ISSUED Y :-.PRKER 1 1/4"-11 SPP EXTEND PORT ISSUED TO :- ONESTEEL DTE :- 8/7/08 H 4 ERENDSEN REFERENCE No. :- W REV P PPROVED S DRWN :- 7 PPROVED WITH COMMENTS :- 9 TOLERNCE (UNO) THIS DRWING IS THE PROPERTY OF ERENDSEN FLUID POWER 44 9 CUSTOMER: ONESTEEL NOT PPROVED RE-SUMIT :-.XX ± 0.1 ND IS SUPPLIED ON THE UNDERSTNDING THT IT IS NOT TO E USED, X ± 0.2 COPIED OR COMMUNICTED TO NY PERSON WITHOUT THE WRITTEN SIGNTURE:- DTE:- ILLET PUSHER PERMISSION OF THE PROPRIETERS. X. ± PRINT NME:- 11 TELESCOPIC CYLINDER XX. ± 1.0 Quality 48 DIMENSIONS IN E COMMENTS :- XXX. ± 2.0 MILLIMETRES UNO Carbine Close, GENERL RRNGEMENT Endorsed XXXX. ± 3.0 WLLSEND NSW 2287 Company DO NOT SCLE. DRWN D.SHOTTON DTE 24/06/2008 JO No. DRG No. W X ± 0.1 Tel (02) Fax (02) ISO9001 NG DESCRIPTION DRWING No. REV Y DTE PP DESCRIPTION REV Y DTE PP DESCRIPTION DRWN TO 13S1100. X. ± CHECKED SCLE NTS PPRVD - REVISION 1 Lic179 P F 1 1 O 498 O 498 O 498 O 498 O O O 164 O 164 O Quality S ystem 6 8 CYLINDER SPECIFICTIONS CTIONS CYLINDER PRT # : T 10 T DESCRIPTION : ILLET PUSHER CYLINDER F ILLET PUSHER ORES : CYLINDER 17.", 1", 13", 11.", 10", 8.", 7.2", 6" ISSUED 17.", 1", S 13", : 11.", FOR MNUFCTURE 10", 8.", 7.2", 16.7". 6" 14.", 12.7", PPROVL 11.2", 9.", 8.2", 6.7",." 16.7". ISSUED 14.", STROKE Y 12.7", :- :.PRKER 11.2", 9.", ", TOTL 6.7",." 666 ISSUED TOTL MOUNT TO :-: ONESTEEL MP DTE - CP FIXED :- 8/7/08 SPHERICL PORTS : 1 1/4" SPP MP ERENDSEN - CP SELS FIXED : REFERENCE SPHERICL HLLITE No. :- W REV P2 1 1/4" PPROVED SPP CUSHIONS S : DRWN :- NONE HLLITE NONE PPROVED OPERTING WITH FLUID COMMENTS : MINERL :- OIL CHROME : 0.02mm : MINERL NOT PPROVED PINT OIL SPECIFICTION RE-SUMIT : _ ERENDSEN :- LUE (ENMEL) 0.02mm SIGNTURE:- WORK PRESSURE : 12MPaDTE:- ON : _ ERENDSEN TEST PRESSURE PRINT NME:- LUE (ENMEL) : 21MPa 12MPa DESIGN PRESSURE : 21MPa COMMENTS :- G 21MPa PPROX MSS : kg EXTEND VOLUME : 470 l : 21MPa RETRCT VOLUME : 3 l kg l : 3 l DETIL DETIL ISSUED FOR MNUFCTURE PPROVL ISSUED Y :-.PRKER ISSUED FOR ISSUED MNUFCTURE TO :- ONESTEEL PPROVL DTE :- 8/7/08 ISSUED Y :-.PRKER ERENDSEN REFERENCE No. :- W REV P2 ISSUED TO :- ONESTEEL PPROVED S DTE DRWN :- :- 8/7/08 PPROVED WITH COMMENTS :- ERENDSEN REFERENCE No. :- W REV P2 NOT PPROVED RE-SUMIT :- PPROVED S SIGNTURE:- DRWN :- DTE:- PPROVED WITH PRINT COMMENTS NME:- :- NOT PPROVED COMMENTS RE-SUMIT :- :- SIGNTURE:- DTE:- PRINT NME:- COMMENTS :- G

26 Telescopic Cylinders cont. Example 2 REV Y DTE PP DESCRIPTION TOLERNCE (UNO).XX ± 0.1.X ± 0.2 X. ± 0. XX. ± 1.0 XXX. ± 2.0 XXXX. ± 3.0.X ± 0.1 X. ± 0. THIS DRWING IS THE PROPERTY OF ERENDSEN FLUID POWER ND IS SUPPLIED ON THE UNDERSTNDING THT IT IS NOT TO E USED, COPIED OR COMMUNICTED TO NY PERSON WITHOUT THE WRITTEN PERMISSION OF THE PROPRIETERS. DIMENSIONS IN MILLIMETRES UNO. DO NOT SCLE. DRWN TO S Carbine Close, WLLSEND NSW 2287 Tel (02) Fax (02) DRWN DTE JO No. DRG No. CHECKED SCLE PPRVD REVISION 2 24

27 Technical Information Useful Hydraulic Formulas Theoretical Thrust (Cylinders) N= Effective area (sq.cm) x pressure (bar) x 10 Lb= Effective area (sq.in) x pressure (psi) Hydraulic Power kw= Flow rate (L/min) x pressure (bar) 600 hp= Flow rate (gpm) x pressure (psi) 1714 Geometric Flow Rate (Cylinders) L/min= Effective area (sq.cm) x piston speed (m/min) 10 gpm= Effective area (sq.cm) x piston speed (in/min) 231 Velocity of Fluid in Pipe m/sec= Flow rate (L/min) x D x D (D: inside diameter of pipe in mm) ft/sec= Flow rate (gpm) x D x D (D: inside diameter of pipe in mm) Converstion Factors To convert into Multiply by the factor below Into into Divide by the factor below Unit (Symbol) Inches (in) Inches (in) Inches (in) Feet (ft) Square Inches (sq.in) Cubic Inches (cu.in) Cubic Inches (cu.in) Pounds (lb) mass Pounds per square inch (psi) Megapascals (MPa) Horsepower (hp) US Gallons (gal-us) Newtons/sq.centimetre (N/sq.cm) Unit (Symbol) Millimetres (mm) Centimetres (cm) Metres (m) Metres (m) Square Centimetres (sq.cm) Cubic Centimetres (cu.cm) Litres (L) Kilograms (kg) ar (bar) ar (bar) Kilowatts (kw) Litres (lit) ar (bar) Factor

28 Technical Information cont. Theoretical Push and Pull Forces PUSH FORCE ND DISPLCEMENT CYLINDER ORE PISTON DIMETER PISTON RE CYLINDER PUSH STROKE FORCE T VRIOUS PRESSURES DISPLCEMENT PER cm/in OF STROKE 3 bar (00 psi) 69 bar (1000 psi) 103 bar (100 psi) 138 bar (2000 psi) 207 bar (3000 psi) cm in mm in mm in sq.cm sq.in kn kgf kn kgf kn kgf kn kgf kn kgf litres Usgpm PULL FORCE ND DISPLCEMENT CYLINDER ORE PISTON DIMETER NNULUS RE CYLINDER PUSH STROKE FORCE T VRIOUS PRESSURES DISPLCEMENT PER cm/in OF STROKE 3 bar (00 psi) 69 bar (1000 psi) 103 bar (100 psi) 138 bar (2000 psi) 207 bar (3000 psi) cm in mm in mm in sq.cm sq.in kn kgf kn kgf kn kgf kn kgf kn kgf litres Usgpm Note The push and pull forces listed are only theoretical. When selecting a cylinder from this catalogue, it is imperative that you analyse all aspects of your application, especially pressure reductions applicable to certain bore diameters and stroke length. 26

29 NOTES 27

30 RONZE O/LY ON PISTON R 16 O 36 O STROKE CLL info@berendsen.com.au erendsen Fluid Power Pty Ltd - N FP09b