Pascal N2 Gas Balancer
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- Lionel Atkins
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1 Pascal N2 Gas Balancer modeldng BLNCER for SPINDLE HED CE marking Pressure Equipment Directive (97/23/EC) Japan Patent NO & US Patent NO.6,883,789 Germany Patent NO Pamphlet P-209E REV
2 Proposal to Spindle Head of Machining Center dvantages of balancing spindle head by PSCL N2 GS BLNCER 1. Reduces to servo motor, power consumption, and prevents heat generation When moving a spindle head without balancer, a large is applied to the servo motor, and it induces large power consumption. lso, the heat at motor brings an expansion of ball screw that lowers the positioning accuracy. Balancing by N2 gas balancer assures the reduction of to the servo motor to restrain the power consumption and heat generation. 2. Reduces to ball screw nut to prevent heat generation Without balancer, a large is applied to ball screw nut to make it heated. This heat causes an expansion of ball screw that lowers the positioning accuracy. Especially at high speed feed, the heat generation becomes larger, and the machining accuracy significantly goes down. Balancing by N2 gas balancer assures the decreases of to the ball screw nut to restrain heat generation. Keeps machining accuracy Keeps flatness Weight of spindle head Ball screw nut Balance force Workpiece Enhances contouring accuracy N2 Gas Servo motor Minimized ball screw extension Servo motor 3. Increases machining accuracy at high speed feed Balancer with N2 gas brings a higher response speed for up/down motion at high speed feed, thus particularly enhances the accuracy for contouring. 4. Decreases to ball screw and guide portion of spindle Section - Weight of spindle head Balance force N2 Gas High speed feed head N2 gas balancer can be easily installed near the center of gravity of spindle head. By supporting the spindle head in good balance, it reduces a to the ball screw and the guiding portion. Workpiece 1
3 Pascal model DNG Superiority of PSCL N2 GS BLNCER to conventional balancers Servo motor PSCL N2 GS BLNCER Spindle head N2 Gas High response even at high speed feed No power source or piping required Space saving compact design Minimized pressure fluctuation for stable balancing Demerits of Conventional Balancers 1. COUNTER WEIGHT Servo motor Slow response. Can not follow up high speed feed Requires large space Spindle head WEIGHT 2. IR CYLINDER Servo motor ir cylinder Requires an air cylinder of large diameter Likely to cause a Stick-Slip Spindle head ir Requires large capacity reservoir tank Requires air piping with large Reservoir tank ir Pressure 0.3~0.4 MPa ir diameter 3. HYDRULIC CYLINDER Servo motor Hydraulic cylinder Requires hydraulic unit and piping Spindle head Oil Needs to have anti-heat device against oil temperature increase Hydraulic control unit 2
4 Pascal model DNG DNG DNG C High-capacity cylinder type High cylinder capacity and less pressure fluctuation at stroke guarantees a stable balancer force. Compact type Small cylinder diameter, space saving type. High charging pressure provides high power. Ø160 Cylinder O.D. Ø130 Cylinder O.D. N 2 Gas N 2 Gas Ø40 Rod diameter model DNG Max. 9.9 Initial 8.8 Gas charging pressure max. 7.0 MPa Compression ratio about 1.1 Pre 30 Stroke S = Stroke margin 1405 Ø40 Rod diameter model DNG40C-0500 Max Initial 13.2 Gas charging pressure max MPa Compression ratio about 1.2 Pre30 Stroke S = Stroke margin 1400 Rod Dia. Ød Stroke S Gas charging pressure t 3.5 MPa Initial Max. t 7.0 MPa Initial Max. DNG ~ DNG ~ DNG ~ DNG ~ DNG ~ DNG ~ DNG ~ Rod Dia. Ød Stroke S Gas charging pressure t 3.5 MPa t 7.0 MPa t 10.5 MPa Initial Max. Initial Max. Initial Max. DNG20C ~ DNG25C ~ DNG32C ~ DNG40C ~ DNG50C ~ DNG65C ~ DNG80C ~
5 Cautions at installation of N2 gas balancer body Note 1 Mount vertically (piston rod face-down) as shown on the right. The N2 gas balancer can not be mounted in an upward or horizontal direction. Gas charging kit Note 2 Gas charging should be done by customer. s the gas charging tool is not furnished with the gas balancer, please order separately. (Refer to page 14.) Mounting adapter Note 3 Following parts should be prepared by customer. For details refer to Mounting adaptor example on the following pages. High-capacity cylinder type type Page 7 Compact type C type Page 11 Parallel key x 2 Parallel key x 1 Mount block x 1 Mount block x 4 x 6 Protection plate x 1 Protection plate x 4 Piston rod Floating pad Option, Refer to page 13. Note 4 Floating pad is a must to minimize the eccentric to the piston rod. Prepare a floating pad by yourself when not using the one of Pascal. 4
6 DNG High-capacity cylinder type Gas charging pressure 3.5 ~ 7.0 MPa Proof pressure 10.5 MPa Compression ratio about 1.1 Stroke speed max. 60 m/min. llowable acceleration max. 9.8 m/s 2 1G mbient temperature 0 ~ 40 C llowable temperature limit of is 70 C. Load ~ Stroke Gas charging pressure 3.5 MPa Load Stroke S % Load ~ Stroke Gas charging pressure 7.0 MPa Load Stroke S % Stroke S Length L Length LC Mass kg DNG DNG DNG DNG DNG Stroke S Length L Length LC Mass kg DNG DNG DNG
7 Data Necessary space for gas charging indication Ex. DNG FM Gas charging port Gas charge kit See page 14 Rod dia. Type Stroke Option ~ 0800 FM ~ 1000 with floating ~ 1300 pad DNG ~ ~ 2000 No-mark ~ 2600 without floating pad ~ 3000 Indicated by 4 digits Refer to model stroke table on the left page Cylinder Sleeve f7 Length Cylinder length bout stroke 1. Stroke S is the actual stroke length excluding the stroke margin of 20 and the pre amount of The nominal stroke can be extended by shortening of the stroke margin. Ex.1 S = 500 model, and stroke margin set to 0 S1= = To extend the actual stroke length set the pre amount below 30. Possible till minimum of 5. Ex.2 as above, pre set to 5 S2 = = 545 Mounting adapter 4. The actual stroke length cannot be extended further than 45. Choose another model with longer stroke, if necessary. Stroke margin Piston rod Stroke Mounting details 6-ØP Through hole Spot facing ØQ Depth R Floating pad Option Pre 6-M Thread depth N 4-U Thread depth V Floating pad Ød ØD B ØC E ØF G ØH J K M N ØP ØQ R T U V Floating pad model DNG M M5 9 DNJ-FM-20 DNG M M5 9 DNJ-FM-25 DNG M M6 15 DNJ-FM-32 DNG M M6 15 DNJ-FM-40 DNG M M6 15 DNJ-FM-50 DNG M M8 15 DNJ-FM-65 DNG M M8 15 DNJ-FM-80 6
8 DNG High-capacity cylinder type Mounting adaptor example Reference Mount block Mount block Parallel key Parallel key Protection plate Protection plate B C D E M N P V GG JJ TT DNG DNG DNG DNG DNG DNG DNG UU Mount block Material S45C JIS G 4051 Tap for lifting at opposite side 2 -M10 thread depth 21 not necessary for DNG20, DNG25 4 -ØQ Through hole 2-T Thread depth U 6-ØG Through hole Spot facing ØH Depth J Thread depth 12 B C D E F ØG ØH J K L M N P ØQ DNG M DNG M DNG M DNG M DNG M DNG M DNG M R S T U V W X ØY Mass kg 7
9 Protection plate Material SPCC JIS G 3141 Hole BB CC DD ØEE ØFF DNG DNG DNG DNG DNG DNG DNG Parallel key Material S45C JIS G 4051 Type JIS B 1301 c or r Thread GG HH JJ KK LL MM ØNN PP ØQQ RR SS DNG M ~ 0.6 DNG M ~ 0.6 DNG M ~ 0.6 DNG M ~ 0.8 DNG M ~ 0.8 DNG M ~ 0.8 DNG M ~ 0.8 s Mount block Parallel key DNG20 M 8 x 60 M 8 x 40 M 5 x 10 DNG25 M 8 x 70 M10 x 40 M 5 x 10 DNG32 M10 x 100 M12 x 55 M 6 x 12 DNG40 M10 x 130 M12 x 65 M 6 x 16 DNG50 M12 x 130 M16 x 75 M 8 x 16 DNG65 M16 x 160 M20 x 85 M10 x 16 DNG80 M16 x 180 M24 x 95 M10 x 16 Protection plate Flange button head bolt M6 x 8 Coon to all series Hexagon socket head cap screw JIS B 1176 Strength class
10 DNG C Compact type Gas charging pressure 3.5 ~ 10.5 MPa Proof pressure 15.8 MPa Compression ratio about 1.2 Stroke speed max. 60 m/min. llowable acceleration max. 9.8 m/s 2 1G mbient temperature 0 ~ 40 C llowable temperature limit of is 70 C. Load ~ Stroke Gas charging pressure 3.5 MPa Load Stroke S % Load ~ Stroke Gas charging pressure 7.0 MPa Load Stroke S % Load ~ Stroke Gas charging pressure 10.5 MPa Load Stroke S % Stroke S Length L Length LC Mass kg DNG20C DNG25C DNG32C DNG40C DNG50C Stroke S Length L Length LC Mass kg DNG50C DNG65C DNG80C
11 Data Necessary space for gas charging indication Ex. DNG32C-0500FM Gas charging port Gas charge kit See page 14 Rod dia. Type Stroke Option ~ 0800 FM ~ 1000 with floating ~ 1300 pad DNG 40 C ~ ~ 2000 No-mark ~ 2600 without floating pad ~ 3000 Indicated by 4 digits Refer to model stroke table on the left page Cylinder Sleeve f7 Length Cylinder length bout stroke 1. Stroke S is the actual stroke length excluding the stroke margin of 20 and the pre amount of The nominal stroke can be extended by shortening of the stroke margin. Ex.1 S = 500 model, and stroke margin set to 0 S1= = To extend the actual stroke length set the pre amount below 30. Possible till minimum of 5. Ex.2 as above, pre set to 5 S2 = = 545 Mounting adapter 4. The actual stroke length cannot be extended further than 45. Choose another model with longer stroke, if necessary. Stroke margin Piston rod Stroke Mounting details 6-ØP Through hole Spot facing ØQ Depth R Floating pad Option Pre 6-M Thread depth N 4-U Thread depth V Floating pad Ød ØD B ØC E ØF G ØH J K M N ØP ØQ R T U V Floating pad model DNG20C M M5 9 DNJ-FM-20 DNG25C M M5 9 DNJ-FM-25 DNG32C M M6 15 DNJ-FM-32 DNG40C M M6 15 DNJ-FM-40 DNG50C M M6 15 DNJ-FM-50 DNG65C M M8 15 DNJ-FM-65 DNG80C M M8 15 DNJ-FM-80 10
12 DNG C Compact type Mounting adaptor example Reference Mount block Mount block Parallel key Parallel key Protection plate Protection plate B C D E M N P V GG JJ TT DNG20C DNG25C DNG32C DNG40C DNG50C DNG65C DNG80C UU Mount block Material S45C JIS G 4051 Tap for lifting at opposite side 2 -M10 Thread depth 21 not necessary for DNG20C, DNG25C, DNG32C 4 -ØQ Through hole 2-T Thread depth U 6-ØG Through hole Spot facing ØH Depth J Thread depth 12 B C D E F ØG ØH J K L M N P ØQ DNG20C M DNG25C M DNG32C M DNG40C M DNG50C M DNG65C M DNG80C M R S T U V W X ØY Mass kg 11
13 Protection plate Material SPCC JIS G 3141 Hole BB CC DD ØEE ØFF DNG20C DNG25C DNG32C DNG40C DNG50C DNG65C DNG80C Parallel key Material S45C JIS G 4051) Type JIS B 1301 c or r Thread GG HH JJ KK LL MM ØNN PP ØQQ RR SS DNG20C M ~ 0.6 DNG25C M ~ 0.6 DNG32C M ~ 0.6 DNG40C M ~ 0.8 DNG50C M ~ 0.8 DNG65C M ~ 0.8 DNG80C M ~ 0.8 s Mount block Parallel key DNG20C M 6 x 55 M 8 x 40 M 5 x 10 DNG25C M 8 x 70 M10 x 40 M 5 x 10 DNG32C M 8 x 80 M12 x 55 M 6 x 12 DNG40C M10 x 120 M12 x 65 M 6 x 16 DNG50C M10 x 130 M16 x 75 M 8 x 16 DNG65C M12 x 160 M20 x 85 M10 x 16 DNG80C M16 x 180 M24 x 95 M10 x 16 Protection plate Flange button head bolt M6 x 8 Coon to all series Hexagon socket head cap screw JIS B 1176 Strength class
14 Floating pad Option Floating pad is a must to minimize the eccentric to the piston rod while the N2 gas balancer is operating. Mounting hole 4-ØC 90 pitch Hole for temporary fixing bolt Eccentricity check Mount the gas balancer to make fluctuation of dial gauge below 0.3 per 1 m stroke at moving up and down the spindle unit. Piston rod Temporary fixing bolt M4 x 35 Remove after installation. 4 -G Steel ball Ø8 JIS B 1501 class G28 Floating Pad B C Ød E F G Qty. of Steel balls Mass kg DNJ-FM M5 x DNJ-FM M5 x DNJ-FM M6 x DNJ-FM M6 x DNJ-FM M6 x DNJ-FM M8 x DNJ-FM M8 x Dial gauge 13
15 Gas charge kit Option High pressure hose 3HDK68603 Hose length 3 m Regulator 3HDK68601 Thread size at tank side W22-14 male thread W23-14 female thread Hose fitting 3HDK68602 G1/4 - R1/4 Gas tank Combination No. model DNJ-HDK6860 Charge valve model DNJ-HDK6840 Charge valve model DNJ-HDK6840 Details of hose fitting Control panel DNH-CPSG daptor model DNJ-HDK5470 Check valve base DNJ-CV-GH furnished with Charging coupler DNJ-C-CM Discharging tool DNJ-C-5 Plug DNJ-P-5 furnished with Plug DNJ-P-5 To The regulator can be connected to the tank with a W22-14 thread size male thread RH as shipped, and by using the furnished adaptor. W23-14 female thread RH is applicable. In case of the connection port other than above, prepare applicable pipe fitting. Details of check valve Caution in use of N2Gas Balancer For installation, gas charging, handling at transport and storage of the, refer to the separate instruction manual. s high-pressure nitrogen gas is sealed inside the gas balancer, below operations should be strictly avoided. Heating Welding Fusion Modification dditional Machining Charge nitrogen gas only. Never charge flaable explosive gas, or volatile liquid instead of nitrogen gas. These fluids may cause explosion. Do not fill oil, water or non-compressed fluid into the cylinder. These fluids make gas pressure too high at stroking and cause leakage or damage at cylinder. Charging gas pressure should be within the designated pressure range. Gas pressure becomes higher in accordance with piston rod stroke. Too high gas pressure may cause leakage or damage at cylinder. For use in environment of high temperature above 40 C and rapid temperature change, please ask us separately. void damage of the piston rod and attachment of foreign substances. They may damage the sealing material and shorten the life of the gas balancer. When disposing, discharge nitrogen gas out of cylinder. Failure of this procedure may cause explosion. 14
16 Itami, Hyogo, Japan TEL FX CERTIFICTE OF PPROVL ISO9001 Specifications are subject to change without prior notice.
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