TOX -Powerpackage: The complete drive family for press forces from kn

Transcription

1 MTRI VRSI TX -Powerpackage: The complete drive family for press forces from k The TX -Powerpackage is available with different press forces, strokes and structural shapes. Selection criteria: 1) Press force required for the application 2) vailable air pressure 3) Required total stroke of the TX -Powerpackage 4) Required power stroke of the TX -Powerpackage 5) Type of application as e.g. punching, embossing etc. 6) vailable installation space series overview escription for ordering the TX -Powerpackage S power stroke (mm) total stroke (mm) TX -Powerpackage version (10 bar/6 bar) press force category (k) series type ata sheet /01 Type S (standard) 2 bar 6 bar series 2 bar 10 bar series up to 1740 k press force up to 300 mm total stroke up to 20 mm power stroke up to 1680 k press force up to 400 mm total stroke up to 80 mm power stroke Patented power bypass with integrated retract hydraulic cushion is a standard feature for all TX -Powerpackages type S4 to S170. Type S 6/10 bar Version.50 with power stroke adjustment For further executions see our data sheets and Type K (compact) and version K 51 with total stroke adjustment 2 bar 6 bar series 2 bar 10 bar series up to 1600 k press force up to 200 mm total stroke up to 10 mm power stroke up to 1710 k press force up to 400 mm total stroke up to 50 mm power stroke Type K 6/10 bar see page 2 10 Patented power bypass with integrated retract hydraulic cushion is available on request. Version.51 with total stroke adjustment For further executions see our data sheet Type T, the turbo cylinder: up to Type RP embossing cylinder 550 strokes/min, only power stroke with anti-rotation lock 3 bar 10 bar series type T 3 bar 10 bar series type RP up to 120 k press force up to 12 mm total stroke up to 12 mm power stroke ccessories/specials Mounting instructions / tables / notes up to 159 k press force up to 32 mm total stroke up to 3 mm power stroke Type KT flexible solution for small mounting dimensions, long power strokes 2 bar 6 bar series 2 bar 10 bar series Type T Type RP ccessories/special version see page see page see page Type KT, see TX Pneumo-Hydraulic Intensifier System leaflet. up to 1994 k press force up to 400 mm total stroke up to 400 mm power stroke up to 1994 k press force up to 400 mm total stroke up to 400 mm power stroke The TX -Powerpackage welding cylinder Please ask for our information material. TX PRSSTHIK Weaver Parkway Warrenville, I US Tel. (630) Fax (630) Mail: info@tox-us.com

2 TX -Powerpackage type S 6 bar Version.30, k Patented power bypass with integrated retract hydraulic cushion is a standard feature for all TX -Powerpackages type S 4 to S 170. Return stroke Rückhub ilhub Fast approach stroke 7 1 R S S 2 - S 15 Ø F Ø H Ø V W G M K R S ØF ØH ØV W M K G U S 170 S 75/100 Return stroke R S Fast approach stroke ØF ØH 7 1 Fast approach Return stroke stroke R S ØH ØF ØV 1 ontrol throttle X 2 High-pressure measuring hose 3 il filling nipple 4 hange over valve fast approach stroke/power stroke 5 leed plate 6 il level indicator 7 leed screw 8 Pneumatic spring (F) 9 Pneumatic spring connection (permanent pressure) M K G T U S 1 S 8 S 50 W G M K ØF T S T 10.00_ us

3 TX -Powerpackage type S 6 bar Version.30, k rder no. max. force fast re- W: these cylinders can be substituted with our line-q. Short lead at 6 bar/ apcompres- proach ing tract- time, favorable price, with stroke inquiry (see leaflet line-q) incl. total power sed air force force Preferred series type stroke stroke k da da 2 F f7 G H K M R S T U Vg6 W *F **IV S , xM6x11 40 G1/ M12x1, ,5 106,5 197 x S , xM6x11 40 G1/ M12x1, ,5 156,5 297 x S , xM6x11 40 G1/ M12x1, ,5 206,5 397 x S , xM6x11 40 G1/ M12x1, ,5 256,5 497 x S , xM8x12 54 G1/ M16x1, x S , xM8x12 54 G1/ M16x1, x S , xM8x12 54 G1/ M16x1, x S , xM8x12 54 G1/ M16x1, x S , xM8x12 54 G1/ M16x1, x S , xM8x12 54 G1/ M16x1, x S xM8x15 64 G3/ ,5 M22x x S xM8x15 64 G3/ ,5 M22x x S xM8x15 64 G3/ ,5 M22x x S xM8x15 64 G3/ ,5 M22x x S xM8x15 64 G3/ ,5 M22x x S xM8x15 64 G3/ ,5 M22x x S xM10x16 88 G1/ M30x x S xM10x16 88 G1/ M30x x S xM10x16 88 G1/ M30x x S xM10x16 88 G1/ M30x x S xM10x16 88 G1/ M30x x S xM10x16 88 G1/ M30x x S xM16x G1/ M30x ,5 134, x S xM16x G1/ M30x ,5 184, x S xM16x G1/ M30x ,5 284, x S xM16x G1/ M30x ,5 134, x S xM16x G1/ M30x ,5 184, x S xM16x G1/ M30x ,5 234, x S xM16x G1/ M30x ,5 284, x S xM20x G3/ M39x x S xM20x G3/ M39x x S xM20x G3/ M39x x S xM20x G3/ M39x x S xM20x G3/ M39x x S xM20x G3/ M42x x S xM20x G3/ M42x x S xM20x G3/ M42x x S xM24x G M64x x S xM24x G M64x x S xM24x G M64x x S xM24x G M64x x S xM30x G M80x2 80 4xØ16 593, x *F: Series incorporating pneumatic spring. See page 8. **IV: Integrated valve : Patented power bypass with integrated hydraulic end position cushion is standard. vailable on request for other units. See data sheet for a comprehensive TX -Powerpackage program type with pneumatic spring. T 10.00_ us 3

4 TX -Powerpackage type S 10 bar k Patented power bypass with integrated retract hydraulic cushion is a standard feature for all TX -Powerpackages type S 4 to S 170. Return stroke Rückhub ilhub Fast approach stroke 7 1 R S S 2 - S 15 Return stroke R S Fast approach stroke S 8 S 15, with bigger intensifier ( 2 ) and air spring ØF ØH ØV ØF W G M K T 7 1 Fast approach Return stroke stroke R S ØH ØF S 1 S 8 M K G T U Ø F Ø H Ø V W G M K 1 ontrol throttle X 2 High-pressure measuring hose 3 il filling nipple 4 hange over valve fast approach stroke/power stroke 5 leed plate 6 il level indicator 7 leed screw 8 Pneumatic spring (F) 9 Pneumatic spring connection (permanent pressure) 2 rder no. max. force at fast ap- retractincl. compressed air proach ing Preferred series total power 6 bar 10 bar force force type stroke stroke k k da da 2 F f7 G H K S , xM6x11 40 G1/ M12x1,5 S , xM6x11 40 G1/ M12x1,5 S , xM6x11 40 G1/ M12x1,5 S , xM6x11 40 G1/ M12x1,5 S , xM6x11 40 G1/ M12x1,5 S , xM6x11 40 G1/ M12x1,5 S , xM6x11 40 G1/ M12x1,5 S , xM6x11 40 G1/ M12x1,5 S xM6x11 40 G1/ M12x1,5 S xM6x11 40 G1/ M12x1,5 S xM6x11 40 G1/ M12x1,5 S xM6x11 40 G1/ M12x1,5 S xM6x11 40 G1/ M12x1,5 *F: Series incorporating pneumatic spring. See page 8. **IV: Integrated valve M R S T U Vg6 W *F **IV ,5 88,5 x ,5 156,5 x ,5 206,5 x ,5 256,5 x ,5 106,5 x ,5 156,5 x ,5 206,5 x ,5 256,5 x ,5 306,5 597 x ,5 106,5 197 x ,5 156,5 297 x ,5 206,5 397 x ,5 256,5 497 x See data sheet for a comprehensive TX -Powerpackage program type with pneumatic spring. 4 T 10.00_ us

5 TX -Powerpackage type S 10 bar k rder no. max. force at fast ap- retractincl. compressed air proach ing Preferred series total power 6bar 10 bar force force type stroke stroke k k da da 2 F f7 G H K M R S T U Vg6 W *F**IV S xM6x11 40 G1/ M12x1, ,5 156,5 297 x S xM6x11 40 G1/ M12x1, ,5 206,5 397 x S xM6x11 40 G1/ M12x1, ,5 256,5 497 x S xM6x11 40 G1/ M12x1, ,5 206,5 397 x S xM6x11 40 G1/ M12x1, ,5 256,5 497 x S xM6x11 40 G1/ M12x1, ,5 306,5 597 x S xM8x12 54 G1/ M16x1, x S xM8x12 54 G1/ M16x1, x S xM8x12 54 G1/ M16x1, x S xM8x12 54 G1/ M16x1, x S xM8x12 54 G1/ M16x1, x S xM8x12 54 G1/ M16x1, x S xM8x12 54 G1/ M16x1, x S xM8x12 54 G1/ M16x1, x S xM8x12 54 G1/ M16x1, x S xM8x12 54 G1/ M16x1, x S xM8x12 54 G1/ M16x1, x S xM8x12 54 G1/ M16x1, x S xM8x12 54 G1/ M16x1, x S xM8x12 54 G1/ M16x1, x S xM8x12 54 G1/ M16x1, x S xM8x12 54 G1/ M16x1, x S xM8x12 54 G1/ M16x1, x S xM8x12 54 G1/ M16x1, x S xM8x12 54 G1/ M16x1, x S xM8x15 64 G3/ ,5 M22x2 S xM8x15 64 G3/ ,5 M22x2 S xM8x15 64 G3/ ,5 M22x2 S xM8x15 64 G3/ ,5 M22x2 S xM8x15 64 G3/ ,5 M22x2 S xM8x15 64 G3/ ,5 M22x2 S xM8x15 64 G3/ ,5 M22x2 S xM8x15 64 G3/ ,5 M22x2 S xM8x15 64 G3/ ,5 M22x2 S xM8x15 64 G3/ ,5 M22x2 S xM8x15 64 G3/ ,5 M22x2 S xM8x15 64 G3/ ,5 M22x2 S xM8x15 64 G3/ ,5 M22x2 S xM8x15 64 G3/ ,5 M22x2 S xM8x15 64 G3/ ,5 M22x2 S xM8x15 64 G3/ ,5 M22x2 S xM8x15 64 G3/ ,5 M22x2 S xM8x15 64 G3/ ,5 M22x2 S xM8x15 64 G3/ ,5 M22x2 S xM8x15 64 G3/ ,5 M22x2 S xM8x15 64 G3/ ,5 M22x2 S xM8x15 64 G3/ ,5 M22x2 *F: Series incorporating pneumatic spring. See page 8. **IV: Integrated valve x x x x x x x x x x x x x x x x x x x x x x : Patented power bypass with integrated hydraulic end position cushion is standard. vailable on request for other units. See data sheet for a comprehensive TX -Powerpackage program type with pneumatic spring. T 10.00_ us 5

6 TX -Powerpackage type S 10 bar k rder no. max. force at fast ap- retractincl. compressed air proach ing Preferred series total power 6bar 10 bar force force type stroke stroke k k da da 2 F f7 G H K S xM10x16 88 G1/ M30x2 S xM10x16 88 G1/ M30x2 S xM10x16 88 G1/ M30x2 S xM10x16 88 G1/ M30x2 S xM10x16 88 G1/ M30x2 S xM10x16 88 G1/ M30x2 S xM10x16 88 G1/ M30x2 S xM10x16 88 G1/ M30x2 S xM10x16 88 G1/ M30x2 S xM10x16 88 G1/ M30x2 S xM10x16 88 G1/ M30x2 S xM10x16 88 G1/ M30x2 S xM10x16 88 G1/ M30x2 S xM10x16 88 G1/ M30x2 S xM10x16 88 G1/ M30x2 S xM10x16 88 G1/ M30x2 S xM10x16 88 G1/ M30x2 S xM10x16 88 G1/ M30x2 S xM10x16 88 G1/ M30x2 S xM10x16 88 G1/ M30x2 S xM10x16 88 G1/ M30x2 S xM10x16 88 G1/ M30x2 S xM16x G1/ M30x2 S xM16x G1/ M30x2 S xM16x G1/ M30x2 S xM16x G1/ M30x2 S xM16x G1/ M30x2 S xM16x G1/ M30x2 S xM16x G1/ M30x2 S xM16x G1/ M30x2 S xM16x G1/ M30x2 S xM16x G1/ M30x2 S xM16x G1/ M30x2 S xM16x G1/ M30x2 S xM16x G1/ M30x2 S xM16x G1/ M30x2 S xM16x G1/ M30x2 S xM16x G1/ M30x2 S xM16x G1/ M30x2 S xM16x G1/ M30x2 S xM16x G1/ M30x2 S xM16x G1/ M30x2 S xM16x G1/ M30x2 S xM16x G1/ M30x2 S xM16x G1/ M30x2 M R S T U Vg6 W *F *IV x x x x x x x x x x x x x x x x x x x x x x ,5 116, x ,5 184, x ,5 234, x ,5 284, x ,5 134, x ,5 184, x ,5 234, x ,5 284, x ,5 384, x ,5 484, x ,5 134, x ,5 184, x ,5 234, x ,5 284, x ,5 184, x ,5 234, x ,5 284, x , x ,5 484, x ,5 234, x ,5 284, x ,5 384, x ,5 484, x *F: Series incorporating pneumatic spring. See page 8. **IV: Integrated valve : Patented power bypass with integrated hydraulic end position cushion is standard. vailable on request for other units. See data sheet for a comprehensive TX -Powerpackage program type with pneumatic spring. 6 T 10.00_ us

7 TX -Powerpackage type S 10 bar k Patented power bypass with integrated retract hydraulic cushion is a standard feature for all TX -Powerpackages type S 4 to S R S S 75/100 S Fast approach Return stroke stroke R S ØH ØF M K G S T S 50 U 1 ontrol throttle X 2 High-pressure measuring hose 3 il filling nipple 4 hange over valve fast approach stroke/power stroke 5 leed plate 6 il level indicator 7 leed screw 8 Pneumatic spring (F) 9 Pneumatic spring connection (permanent pressure) ØF ØH ØV W M K G U 2 2 rder no. max. force at fast ap- retractincl. compressed air proach ing Preferred series total power 6 bar 10 bar force force type stroke stroke k k da da 2 F f7 G H K M R S T U *F S xM20x G3/ M39x x S xM20x G3/ M39x x S xM20x G3/ M39x x S xM20x G3/ M39x x S xM20x G3/ M39x x S xM20x G3/ M39x x S xM20x G3/ M39x x S xM20x G3/ M39x x S xM20x G3/ M39x x S xM20x G3/ M39x x S xM20x G3/ M39x x S xM20x G3/ M39x x S xM20x G3/ M39x x *F: Series incorporating pneumatic spring. See page 8. : Patented power bypass with integrated hydraulic end position cushion is standard. vailable on request for other units. See data sheet for a comprehensive TX -Powerpackage program type with pneumatic spring. T 10.00_ us 7

8 TX -Powerpackage type S 10 bar k rder no. max. force at fast ap- retractincl. compressed air proach ing Preferred series total power 6 bar 10 bar force force type stroke stroke k k da da 2 F f7 G H K S xM20x G3/ M39x2 S xM20x G3/ M39x2 S xM20x G3/ M39x2 S xM20x G3/ M39x2 S xM20x G3/ M39x2 S xM20x G3/ M39x2 S xM20x G3/ M39x2 S xM20x G3/ M42x2 S xM20x G3/ M42x2 S xM20x G3/ M42x2 S xM20x G3/ M42x2 S xM20x G3/ M42x2 S xM20x G3/ M42x2 S xM20x G3/ M42x2 S xM20x G3/ M42x2 S xM20x G3/ M42x2 S xM20x G3/ M42x2 S xM20x G3/ M42x2 S xM20x G3/ M42x2 S xM20x G3/ M42x2 S xM20x G3/ M42x2 S xM20x G3/ M42x2 S xM20x G3/ M42x2 S xM20x G3/ M42x2 S xM20x G3/ M42x2 S xM24x G M64x2 S xM24x G M64x2 S xM24x G M64x2 S xM24x G M64x2 S xM24x G M64x2 S xM24x G M64x2 S xM24x G M64x2 S xM24x G M64x2 S xM24x G M64x2 S xM24x G M64x2 S xM24x G M64x2 S xM24x G M64x2 S xM24x G M64x2 S xM24x G M64x2 S xM30x G M80x2 M R S T U *F x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 80 4xØ x *F: Series incorporating pneumatic spring. : Patented power bypass with integrated hydraulic end position cushion is standard. vailable on request for other units. See data sheet for a comprehensive TX -Powerpackage program type with pneumatic spring. Pneumatic spring F Installation instructions: In TX -Powerpackages with pneumatic spring, the conventional pressure spring is replaced by the so-called pneumatic spring, for technical reasons.the oil volume is preloaded by the pressurized air volume in the spring chamber. The regulator is supplied with the unit. 0.8 bar G 3/8 ir supply 3-10 bar pressure control valve 8 T 10.00_ us

9 TX -Powerpackage type S 10 bar and 6 bar version.50, with power stroke adjustment k (6 bar on request, version.80) Patented power bypass with integrated retract hydraulic cushion is a standard feature for all TX -Powerpackages type S 4 to S 170. Safety guard ØZ Y U Function: The intensifier piston of the TX - Powerpackage has a spindle attached to it. n this spindle there is an adjusting nut, which accurately limits the stroke of the intensifier piston and hence the power stroke, irrespective of the fast approach stroke. pplications: ngraving of wear marks with tolerances within the hundredth-of-a-millimetre range. Stamping of parts with varying heights or a large height tolerance at a constant stamping depth. Pressing-in of bushes with an accurately defined depth. dvantage: The adjustment or limitation relates to the power stroke only, i.e. directly to the application, and not to the approach stroke. This means that the height differences and tolerances of the component are irrelevant. The repeating accuracy is extremely exact. Quality/monitoring: ue to the intensification ratio, the intensifier piston and the adjustment spindle travel proportionally to the working stroke travel (ratio approximately 1 : 10). The working stroke travel can be monitored very accurately with a travel sensor on the adjustment spindle. rder no. incl. rder no. incl. rder no. incl. ver- total power ver- total power ver- total power type sion stroke stroke Y Z U type sion stroke stroke Y Z U type sion stroke stroke Y Z U S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S For all other diimensions see type S. : Patented power bypass with integrated hydraulic end position cushion is standard. vailable on request for other units. See data sheet for a comprehensive TX -Powerpackage program type with pneumatic spring. T 10.00_ us 9

10 TX -Powerpackage type S 10 bar and 6 bar version.50, with power stroke adjustment, k (6 bar on request, version.80) rder no. incl. rder no. incl. rder no. incl. ver- total power ver- total power ver- total power type sion stroke stroke Y Z U type sion stroke stroke Y Z U type sion stroke stroke Y Z U S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S For all other diimensions see type S. : Patented power bypass with integrated hydraulic end position cushion is standard. vailable on request for other units. See data sheet for a comprehensive TX -Powerpackage program type with pneumatic spring. ote: TX -Powerpackages version.50 with long power strokes have a great overall length due to design reasons. If this is inconvenient for your application we recommend to use a KT-system with intensifier model.50 and working cylinder T or hydraulic cylinder HZ T 10.00_ us

11 TX -Powerpackage type K 6 bar version.30, compact design, k Patented power bypass with integrated retract hydraulic cushion is available on request. ØF ØH ØV M K U K 1 - K8 15 K 15/ K 30 W G Fast approach stroke Return stroke R S P 2 M K GReturn stroke R S Fast approach stroke U K 50 K 75/100 K 170 P ØF ØH 1 ontrol throttle X 2 High-pressure measuring hose 3 il filling nipple 4 hange over valve fast approach stroke/power stroke 5 leed plate 6 il level indicator 7 leed screw 8 Pneumatic spring (F) 9 Pneumatic spring connection (permanent pressure) X 2 X rder no. max. force fast re- W: these cylinders can be substituted with our line-q. Short lead at 6 bar/ apcompres- proach ing tract- time, favorable price, with stroke inquiry (see leaflet line-q) incl. total power sed air force force Preferred series type stroke stroke k da da 2 F f7 G H K M P R S U Vg6 W X *F **IV K , xM 6x11 40 G1/ M12x1, ,5 156, x K , xM 6x11 40 G1/ M12x1, ,5 256,5 6 x K , xM 8x12 54 G1/ M16x1, x K , xM 8x12 54 G1/ M16x1, x K xM 8x15 64 G3/ ,5 M22x x K xM 8x15 64 G3/ ,5 M22x x K xM10x16 88 G1/ M30x x K xM10x16 88 G1/ M30x x K xM16x G1/ M30x ,5 184, x K xM16x G1/ M30x ,5 284, x K xM20x G3/ M39x x K xM20x G3/ M42x x K xM20x G3/ M42x x K xM24x G M64x , x x K xM24x G M64x , x x K xM30x G M80x2 80 4xØ16 589, x x *F: Series incorporating pneumatic spring. See page 8. **IV: Integrated valve : Patented power bypass with integrated hydraulic end position cushion is standard. vailable on request for other units. See data sheet for a comprehensive TX -Powerpackage program type with pneumatic spring. T 10.00_ us 11

12 TX -Powerpackage type K 10 bar compact design, k Patented power bypass with integrated retract hydraulic cushion is available on request. M W ØF ØH ØV 1 K G Return stroke R 4 S 2 Fast approach stroke U X K K1 1 K ontrol throttle X 2 High-pressure measuring hose 3 il filling nipple 4 hange over valve fast approach stroke/power stroke 5 leed plate 6 il level indicator 7 leed screw 8 Pneumatic spring (F) 9 Pneumatic spring connection (permanent pressure) M K GReturn stroke R S Fast approach stroke U K 50 K 75/100 K 170 P ØF ØH P K K 88 - K 30 2 X rder no. max. force at fast ap- retractincl. compressed air proach ing Preferred series total power 6 bar 10 bar force force type stroke stroke k k da da 2 F f7 G H K M P R S U Vg6 W X *F **IV K , xM6x11 40 G1/ M12x1, ,5 106,5 17 x K , xM6x11 40 G1/ M12x1, ,5 156,5 30 x K , xM6x11 40 G1/ M12x1, ,5 206,5 x K , xM6x11 40 G1/ M12x1, ,5 256,5 x K xM6x11 40 G1/ M12x1, ,5 156, x K xM6x11 40 G1/ M12x1, ,5 206,5 6 x K xM6x11 40 G1/ M12x1, ,5 256,5 6 x K xM6x11 40 G1/ M12x1, ,5 306,5 6 x K xM6x11 40 G1/ M12x1, ,5 306,5 6 x K xM8x12 54 G1/ M16x1, x K xM8x12 54 G1/ M16x1, x K xM8x12 54 G1/ M16x1, x K xM8x12 54 G1/ M16x1, x K xM8x12 54 G1/ M16x1, x K xM8x12 54 G1/ M16x1, x K xM8x12 54 G1/ M16x1, x K xM8x12 54 G1/ M16x1, x K xM8x12 54 G1/ M16x1, x K xM8x15 64 G3/ ,5 M22x x K xM8x15 64 G3/ ,5 M22x x K xM8x15 64 G3/ ,5 M22x x K xM8x15 64 G3/ ,5 M22x x K xM8x15 64 G3/ ,5 M22x x *F: Series incorporating pneumatic spring. See page 8. **IV: Integrated valve See data sheet for a comprehensive TX -Powerpackage program type with pneumatic spring T 10.00_ us

13 TX -Powerpackage type K 10 bar compact design, k rder no. max. force at fast ap- retractincl. compressed air proach ing Preferred series total power 6 bar 10 bar force force type stroke stroke k k da da 2 F f7 G H K M P R S U Vg6 W X *F**IV K xM 8x15 64 G3/ ,5 M22x x K xM 8x15 64 G3/ ,5 M22x x K xM 8x15 64 G3/ ,5 M22x x K xM 8x15 64 G3/ ,5 M22x x K xM 8x15 64 G3/ ,5 M22x x K xM10x16 88 G1/ M30x x K xM10x16 88 G1/ M30x x K xM10x16 88 G1/ M30x x K xM10x16 88 G1/ M30x x K xM10x16 88 G1/ M30x x K xM10x16 88 G1/ M30x x K xM10x16 88 G1/ M30x x K xM10x16 88 G1/ M30x x K xM10x16 88 G1/ M30x x K xM10x16 88 G1/ M30x x K xM16x G1/ M30x ,5 234, x K xM16x G1/ M30x ,5 284, x K xM16x G1/ M30x ,5 184, x K xM16x G1/ M30x ,5 284, x K xM16x G1/ M30x ,5 384, x K xM16x G1/ M30x ,5 484, x K xM16x G1/ M30x ,5 184, x K xM16x G1/ M30x ,5 284, x K xM16x G1/ M30x ,5 384, x K xM16x G1/ M30x ,5 484, x K xM16x G1/ M30x ,5 184, x K xM16x G1/ M30x ,5 284, x K xM16x G1/ M30x ,5 384, x K xM16x G1/ M30x ,5 484, x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M42x x K xM20x G3/ M42x x K xM20x G3/ M42x x K xM20x G3/ M42x x K xM20x G3/ M42x x K xM20x G3/ M42x x K xM20x G3/ M42x x K xM20x G3/ M42x x K xM20x G3/ M42x x K xM24x G M64x x K xM24x G M64x , x K xM30x G M80x2 80 4xØ16 589, x *F: Series incorporating pneumatic spring. See page 8. **IV: Integrated valve : Patented power bypass with integrated hydraulic end position cushion is standard. vailable on request for other units. See data sheet for a comprehensive TX -Powerpackage program type with pneumatic spring. T 10.00_ us 13

14 TX -Powerpackage type K 10 bar and 6 bar version.51, compact design with total stroke adjustment, k (6 bar on request, version.81) Stroke length and hence position adjustable. For pulling operations a special execution is available. Patented power bypass with integrated retract hydraulic cushion is available on request. Ø F Ø H Ø V W M K G Return stroke R S Fast approach stroke Y Ø T P K 1 - K 8 1 ontrol throttle X 2 High-pressure measuring hose 3 il filling nipple 4 hange over valve fast approach stroke/power stroke 5 leed plate 6 il level indicator 7 leed screw 8 Pneumatic spring (F) W M K G Return stroke R S Fast approach stroke X Y K 8 - K 30 K 50 P Ø F Ø H Ø V Ø T X 2 2 rder no. max.force at fast ap- retractincl. compressed proach ing ver- total power 6 bar 10 bar force force type sion stroke stroke k k da da 2 F f7 G H K M K xM 6x11 40 G1/ M12x1,5 12 K xM 6x11 40 G1/ M12x1,5 12 K xM 6x11 40 G1/ M12x1,5 12 K xM 6x11 40 G1/ M12x1,5 12 K xM 6x11 40 G1/ M12x1,5 12 K xM 6x11 40 G1/ M12x1,5 12 K xM 6x11 40 G1/ M12x1,5 12 K xM 6x11 40 G1/ M12x1,5 12 K xM 6x11 40 G1/ M12x1,5 12 K xM 8x12 54 G1/ M16x1,5 15 K xM 8x12 54 G1/ M16x1,5 15 K xM 8x12 54 G1/ M16x1,5 15 K xM 8x12 54 G1/ M16x1,5 15 K xM 8x12 54 G1/ M16x1,5 15 K xM 8x12 54 G1/ M16x1,5 15 K xM 8x12 54 G1/ M16x1,5 15 K xM 8x12 54 G1/ M16x1,5 15 K xM 8x12 54 G1/ M16x1,5 15 K xM 8x15 64 G3/ ,5 M22x2 20 K xM 8x15 64 G3/ ,5 M22x2 20 K xM 8x15 64 G3/ ,5 M22x2 20 K xM 8x15 64 G3/ ,5 M22x2 20 K xM 8x15 64 G3/ ,5 M22x2 20 *F: Series incorporating pneumatic spring. See page 8. **IV: Integrated valve See data sheet for a comprehensive TX -Powerpackage program type with pneumatic spring. P R S T Vg6 W X Y *F **IV ,5 106, x ,5 156, x ,5 206, x ,5 256, x ,5 156, x ,5 206, x ,5 256, x ,5 306, x ,5 306, x x x x x x x x x x x x x x x 14 T 10.00_ us

15 TX -Powerpackage type K 10 bar and 6 bar version.51, compact design with total stroke adjustment, k (6 bar on request, version.81) rder no. max. force at fast ap- retractincl. compressed air proach ing ver- total power 6 bar 10 bar force force type sion stroke stroke k k da da 2 F f7 G H K M P R S T Vg6 W X Y *F **IV K xM 8x15 64 G3/ ,5 M22x x K xM 8x15 64 G3/ ,5 M22x x K xM 8x15 64 G3/ ,5 M22x x K xM 8x15 64 G3/ ,5 M22x x K xM 8x15 64 G3/ ,5 M22x x K xM10x16 88 G1/ M30x x K xM10x16 88 G1/ M30x x K xM10x16 88 G1/ M30x x K xM10x16 88 G1/ M30x x K xM10x16 88 G1/ M30x x K xM10x16 88 G1/ M30x x K xM10x16 88 G1/ M30x x K xM10x16 88 G1/ M30x x K xM10x16 88 G1/ M30x x x K xM10x16 88 G1/ M30x x x K xM16x G1/ M30x ,5 234, x K xM16x G1/ M30x ,5 284, x K xM16x G1/ M30x ,5 184, x K xM16x G1/ M30x ,5 284, x K xM16x G1/ M30x ,5 384, x K xM16x G1/ M30x ,5 484, x K xM16x G1/ M30x ,5 184, x K xM16x G1/ M30x ,5 284, x K xM16x G1/ M30x ,5 384, x K xM16x G1/ M30x ,5 484, x K xM16x G1/ M30x ,5 184, x K xM16x G1/ M30x ,5 284, x K xM16x G1/ M30x ,5 384, x K xM16x G1/ M30x ,5 484, x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M39x x K xM20x G3/ M42x x K xM20x G3/ M42x x K xM20x G3/ M42x x K xM20x G3/ M42x x K xM20x G3/ M42x x K xM20x G3/ M42x x K xM20x G3/ M42x x K xM20x G3/ M42x x K xM20x G3/ M42x x *F: Series incorporating pneumatic spring. See page 8. : Patented power bypass with integrated hydraulic end position cushion is standard. vailable on request for other units. **IV: Integrated valve See data sheet for a comprehensive TX -Powerpackage program type with pneumatic spring. T 10.00_ us 15

16 TX -Powerpackage type T The "Turbo" ylinder with cycle speeds up to 550 strokes / min. Includes integrated power bypass. dvantages: - Patented power bypass Return stroke S Power stroke 2 P - onstant press force ØF ØH - an be mounted in any orientation G M K R U - Internal positive stop This cylinder is ideal for punching and nibbling machines providing optimum performance. xternal dampening is recommended. Function: the full stroke of the cylinder is power stroke. onstant air supply on retract side. Force is generated by the integrated air to oil intensifier. Features complete air to oil separation, integrated oil reservoir, precisely defined end positions, oil level indicator, standard oil refill nipple and high pressure measuring connection. ontrols: simple like any single acting pneumatic cylinder. Return port is connected to a constant air supply. Min. air supply 3 bar. Mounting: can be mounted in any orientation. Side loads on working rod are not permitted. We recommend use of a flexible coupling from our TX -Powerpackage accessories. ycle speed (1/min) 1 High-pressure measuring hose 3 leed plate 5 Pneumatic spring 2 il filling nipple 4 il level indicator 6 Power stroke valve (please order separately) ycle speed for TX -Powerpackage series T at 70% effective force and 10 bar (145 psi) air pressure Power stroke (mm) = Total stroke ccessories: high frequency pneumatic valve ZVT. rder o.: ZVT - 1/4 (double solenoid 24V) ZVT - 1/2 (double solenoid 24V) rder no. max. force at retracting retracting compressed air force force total power 6 bar 10 bar da da type stroke stroke k k at 6 bar at 10 bar 1 2 F f7 G H K T , xM 6x12 54 G1/8 G1/ M16x1,5 T xM 6x12 54 G1/8 G1/ M16x1,5 T xM 8x12 65 G1/8 G1/ M22x2 T xM 8x12 65 G1/8 G1/ M22x2 T xM10x16 68 G1/4 G1/ M22x2 T xM10x16 68 G1/4 G1/ M22x2 T xM10x16 88 G1/4 G1/ M30x2 T xM10x16 88 G1/4 G1/ M30x2 M P R S U T 10.00_ us

17 TX -Powerpackage type RP for embossing operation With anti-rotation device and spring chuck 36 Return stroke Power stroke 2 Function: fast approach via built-in spring. Pneumatic-hydraulic power stroke activated at any point of fast approach. Return stoke entirely pneumatic. Force generated via pressure intensifier, absolute air/oil separation, integrated oil reservoir, oil level indicator and oil filling nipple, measuring and control connection for pressure gauge or pressure switch. This allows sequential functions to be controlled, such as return stroke activation, stamping depth adjustment, etc. 1 ontrol throttle X 4 hange over valve fast approach stroke/power stroke 2 High-pressure measuring hose 5 leed plate 3 il filling nipple 6 il level indicator hange-over control from fast approach to power stroke takes place automatically according to the ram pressure principle. Valves are included in the TX -Powerpackage as a standard supply. The speed of the change-over control can be regulated with control throttle X. ttention: in the pressureless state the piston rod extends due to the spring-driven fast approach force. Return stroke air pressure: minimum 5 bar. rder no. max. force at fast ap-retracting retracting incl. compressed air proach force force total power 6 bar 10 bar force at 6 bar at 10 bar type stroke stroke k k da da da 1 2 F f7 G H K RP xM 8x12 65 G1/8 G1/ RP xM10x16 68 G1/4 G1/ M P R U 46, , T 10.00_ us 17

18 TX -Powerpackage with "Safety Rod atcher" Type ZS Safe locking of cylinder rod in the event of air pressure loss dvantages: - Rod catcher integrated on cylinder front flange - ompact design - Stroke independent - Simple controls - lamps tighter with increasing load - lamps rod for unlimited time - pproved by the German ccupational Safety dministration Function: The safety rod catcher is held open with air pressure. oss of air pressure will cause the unit to clamp on the cylinder rod. The energy of the drifting or falling load is used to generate the clamping force. The clamping force increases as the load increases. Internal springs force wedges to clamp the cylinder rod once the air pressure drops. The rod catcher will prevent the cylinder rod from extending unless the static holding force is surpassed. The clamping force is released by applying air pressure and retracting the load. Unlocking pressure: Release pressure: Max. operating pressure: min. 2 bar (30 psi) 4 bar (58 psi) 10 bar (145 psi) ontrols: Requires a 3/2 -way valve. For most applications, use the diagram shown below. uring each cycle, the 3/2-way valve is actuated electrically and releases the rod catcher unit. In cases of air pressure loss, power failure, emergency stop, or other failure mode, the rod catcher clamps the cylinder rod and stops the load. The clamp position can be monitored with proximity sensors. We offer appropriate sensors of 45 and 70 mm length. Recommendations: If the plant air pressure fluctuates, such as a pressure drop at the start of cycle, it is recommended to install a check valve in the air supply line to the rod catcher control valve. If shock noises or vibration occur during the release operation, a flow control valve can be installed in the air supply line to the rod catcher control valve. lectrical control lectrical controls must conform to all applicable local and national regulations for presses. The buyer is responsible for correct installation and maintenance of safety systems. ot included 18 T 10.00_ us

19 S Safety rod catcher ØF ØH ØV oad direction W G 1 1 M K lamps 1 for Ø 12 mm sensors included with unit. Sensors are not included with unit. Sensors should have > 2 mm sensing range. Type S 1 llowable For Required length [mm] oad* TX -Power- of sensors [lbf x 10 2 ] package type [mm] ZS G1/ S 04, K 04, T ZS G1/ S 08, K 08, T ZS G1/ S 15, K 15, T ZS G1/4 45 S 30, K 30, T ZS G3/8 56 S 50, K 50, T ZS 100 on request G3/8 on request S 100, K 100, T 100 ZS G3/8 135 S 170, K 170, T 170 * ttention: max. retraction force of the cylinder must be considered. ll TX -Powerpackages type S and K, except for S 1, S 2, K 1 and K 2, can be supplied with the "Safety Rod atcher" option. rder-o.: S ZS ccessory Safety Rod atcher TX -Powerpackage rder-o. ccessories (to be ordered separately): Sensor M12x1x45 Sensor M12x1x70 able 5 m long. T 10.00_ us 19

20 TX -Powerpackage type K with Total Stroke imiter and djustable nd of Stroke ushion Type ZS, Hydraulic cushion for cutting impact damping Ideal for damping in punching applications and for smooth operation of machines during approach or power strokes. vailable for all TX - Powerpackages type K with total stroke limiter. dvantages: - Hydraulic damping of end of stroke - ushioning infinitely adjustable - Total stroke infinitely adjustable - an be mounted in any orientation - Protects tooling and machine - Reduces noise levels - Maintenance-free Function: The adjusting nut (total stroke limiter) 1 contacts the damping piston 2 during approach or power stroke depending on the adjustment position. The damping piston 2 compresses hydraulic oil through the throttling needle 3. The damping effect can be adjusted with the throttling needle 3. uring the return stroke, the damping piston 2 is pushed back to its original position by the pneumatic piston 4 and through the integrated bypass valves. The maximum damping stroke is approximately 7 mm ontrols: Pneumatic controls same as for the TX -Powerpackage T 10.00_ us

21 Y = Y + 2 x Stroke length 1 Type Y1 Y For TX -Powerpackage type K with total stroke limiter ZS for K for stroke 100 mm ZS ,5 107,5 60 for K for stroke 100 mm ZS , for K for stroke 100 mm ZS ,5 181,5 83 for K for stroke 100 mm ZS , for K for stroke 100 mm ZS , for K for stroke 100 mm Y = Y1 + 2 x stroke length ZS 75/ for K 75.../K for stroke 100 mm imensions for all TX -Powerpackages type K with total stroke limiter on request. For stroke length, see data sheet TX -Powerpackage with air spring. Mounting: an be mounted in any orientation. The hydraulic cushion works in any position. The adjustable hydraulic cushion is completely installed on the cylinder. o plumbing is required by customer. TX -Powerpackages with ZS: ll TX -Powerpackages type K with total stroke limiter, except for K 01 in version 51 or 81, can be supplied with the ZS option. Please refer to data sheet for the complete TX -Powerpackage program with air spring K. rder no. K ZS ccessory Hydraulic ushion TX -Powerpackage TX -Powerpackage type K with air spring Subject to changes. T 10.00_ us 21

22 ccessories - Special Models Ø Ø H Ø M + Total stroke of powerpackage Tool holding fixture with anti-rotation lock V The guide pin and bushing are included in the delivery package. Please indicate the total travel of the TX - Powerpackage when ordering. The center of the guide bushing bore must be set at dimension from the centerline of the cylinder. J K ØF ØG P ±0,02 View X Secure V/working rod with octite 222. X for TX - rder no. Powerpackage H7 F H7 G H J K M P V 1 S 1/K V 2 S 2/K V 4 S 4/K , V 8 S 8/K V 15 S 15/K V 30 S 30/K V 50 S 50/K V 75 S 75/ V 100 S 100/ Øj4 Ød Self lubricating bushing, glued in press frame T View X K ±0,4 = = K ±0,4 = = = = 2 ±0,02 Mini ram guide with coupling ZWK The center of the guide bushing bore must be set at dimension 1 from the centerline of the cylinder. The bushings, posts and the coupling ZWK are included in the delivery package. The centering hole allows accurate alignment of the ram plate for finishing work. Secure ZWK with octite 222. Q R S ZWK G 1 ±0,02 M (4x) 10 Ø10 H7 X rder no. for frame for TX - orres- max. load Q R S G 1 2 Ø Ød K M T type Power- ponding capacity package ZWK ZMS M 002 S 2 / K 2 ZWK , M ZMS M 002 S 4 / K 4 ZWK 004 see ZMS M 004 S 4 / K 4 ZWK 004 schedule M ZMS M 004 S 8 / K 8 ZWK 008 coupling ,2 ZMS M 008 S 8 / K 8 ZWK 008 ZWK , M ZMS M 008 S15 / K15 ZWK ,5 ZMS M 015 S15 / K15 ZWK , M ZMS M 015 S30 / K30 ZWK , T 10.00_ us

23 ccessories V* 5 ØF Ø J I SW G H For 6 bolt mounting oupling ZWK is threaded directly on the working rod of the TX -Powerpackage and secured with removable octite 222. This coupling provides a flexible connection between the TX - Powerpackage and die set, thereby preventing any side loads. Includes antirotation device. ZWK Version oupling height in mm Force oupling set rder no. for TX - Ø Ø G H I J V* SW max. press max. Powerpackage F force retract [k] force [k] ZWK ZWK S 1 / K 1 70 M12x1, ,9 43,5 22 4xM6x ,5 ZWK ZWK ZWK S 2 / K 2 70 M16x1, ,9 43,5 22 4xM6x ,5 ZWK ZWK ZWK ZWK S 4 / K 4 80 M22x ,5 30 4xM8x ,5 ZWK ZWK ZWK ZWK ZWK S 8 / K 8 90 M30x , xM10x ZWK ZWK ZWK ZWK ZWK ZWK ZWK S 15 / K M30x , xM10x ,5 ZWK ZWK ZWK ZWK ZWK ZWK ZWK ZWK S 30 / K M39x , xM12x ZWK ZWK ZWK ZWK ZWK ZWK ZWK S 50 / K M42x ,2 92,5 56 6xM12x ZWK ZWK ZWK ZWK ZWK ZWK ZWK ZWK S 75 / K M64x ,5 130,5 90 6xM12x ZWK S 100 / K ZWK ZWK ZWK ZWK ZWK ZWK ZWK S 170 / K M80x , xM16x ZWK ZWK ZWK ZWK *anti-rotation device T 10.00_ us 23

24 ccessories - Press Force Sensor Type ZPS Technical data: Rated output: 1,1 mv/v Temperature range: -10 to 65 Zero balance: ± 2% xcitation voltage: 10 V (max. 15V) Insulation resistance: 1 G W ominal impedance: 760 W lectric connection: System Fischer ombined error: < ± 0,5% verload: 115% System of protection: IP54 The press force sensor ZPS can be mounted directly on the working rod of the TX -Powerpackage cylinder. G It is possible to measure the force in push and pull direction. ttention: reduced retracting force! It is sealed against dirt and moisture. The load cells are available in various sizes to fit each TX -Powerpackage. The sensor should be applied with an antirotation device, to avoid damage of the connection cable (see next page). ZPS 001 / ZPS 002 SW H I J dvantages: - highly precise - robust - compact Ø Fg6 G SW Ø ZPS 004 ZPS 200 H J I rder no. Press force max. k for TX - Powerpackage Fg6 G SW H I J Retracting force max. k ZPS S 1 / K 1 20 M12x1, ZPS S 2 / K 2 25 M16x1, ZPS S 4 / K 4 30 M22x ZPS S 8 / K 8 48 M30x ZPS S 15 / K 15 ZPS S 30 / K M39x ZPS S 50 / K M42x ZPS S 75 / K M64x S 100 / K 100 ZPS S 200 / K M80x Please order accessories separately imensions in mm T 10.00_ us

25 ØI ccessories - ntirotation device Type ZPSV for press force sensor type ZPS ntirotation evice Prevents damage to the sensor cable. The bushing and guide pins are supplied with this option. The center of the guide bushing bore must be set at dimension from the centerline of the sensor. When ordering, please advise the total stroke of the TX - Powerpackage cylinder. + Total stroke Ø Ø M K J G H F ±0,02 rder no. for sensor H7 F G H I J K M type ZPSV 001 ZPS ,14 58, ZPSV 002 ZPS ,14 58, ZPSV 004 ZPS ,46 89, ZPSV 008 ZPS ,45 117, ZPSV 015 ZPS 008/ZPS ,57 122, ZPSV 030 ZPS ,84 186, ZPSV 050 ZPS ,96 238, ZPSV 100 ZPSV 200 ZPS 100 ZPS 200 on request Please observe the corresponding mounting instructions described in our perating Manual TX -Powerpackage ccessory. imensions in mm. T 10.00_ us 25

26 Mounting options Front mounting plate ZFV retrofittable, for TX -Powerpackages type S/T. Rear mounting plate ZFH non retrofittable rder no. ZFH 1 15 for TX -Powerpackages with larger intensifier section 2 > imensions on request. rder no. rder no. for TX - Powerpackage f7 H8 F G H K M ZFV 1 ZFH 1 S/K/T , ,5 18,75 ZFV 2 ZFH 2 S/K/T ,5 26,25 ZFV 4 ZFH 4 S/K/T ,1 31,25 ZFV 8 ZFH 8 S/K/T ,1 38,75 ZFV 15 ZFH 15 S/K/T ,4 48,75 For TX -Powerpackages with larger intensifier sections 2 > imensions on request. Rear spherical bearing mount ZGH, non retrofittable rder no. for TX - Powerpackage H7 F G H J ZGH 1 S/K ,4 ZGH 2 S/K ,4 ZGH 4 S/K ,3 ZGH 8 S/K ,8 ZGH 15 S/K ,8 Front spherical rod eye mount ZGK, retrofittable rder no. for TX - Powerpackage F G H H7 J K M SW ZGK 1 S/K , ,4 22 M12x1,5 19 ZGK 2 S/K ,3 28 M16x1,5 22 ZGK 4 S/K ,8 37 M22x2 32 ZGK 8 S/K ,8 51 M30x2 41 ZGK 15 S/K ,8 51 M30x2 41 ttention: the rod eye mount must be screwed securely against the shoulder on the working rod of the cylinder. ength compensation over the threads is not permissible T 10.00_ us

27 ccessories lectronic Pressure Switch Z 7-segment display Programming key 48 brown black white blue - Z with analog output brown black white blue The electronic pressure switch Z registers the oil pressure in the high pressure part of the TX -Powerpackage as system pressure and displays it by a 4 digit display. The pressure sensor registers the system pressure and shows the actual system pressure on a display. ccording to the set switch function (separate selection for each output), 2 output signals are generated: hysteresis, window function, each as make contact or break contact. The hysteresis provides a stable switching condition of the output when the system pressure fluctuates around the nominal value. The window function enables the monitoring of a defined acceptance region. It is also possible to set a delay time (0-50 sec.), a response time for the switch outputs and dampings. For switch Z , the second setpoint can be additionally set at 4 20 m or 0 10 V. dditional programming menu unit display (bar, psi, Pa) Switching logic (PP, P) Peak hold display can be flipped 180 display can be turned off In addition, a malfunction signal is displayed if: - system pressure > 10 % of max. nominal pressure - short circuit in switch output 1 or switch output 2 The pressure switch is specially adjusted to the pressure characteristic of the TX -Powerpackage. Specifications: Pressure range Increment rder no. 0,5 10 bar 0,01 bar Z bar 1 bar Z bar 1 bar Z bar 1 bar Z Specifications: Measuring range: bar Step size: 4 bar Repetive accuracy: ± 0,1% MW Switch point accuracy: ± 1,5% MW isplay: - -7-segments Switch function per switch point utput: hysteresis/ normally open hysteresis/ normally closed window function/ normally open window function/ normally closed In addition, for Z : utput 2: nalog 4 20 m/0 10 V Working voltage: V System of protection: IP 67 xample for ordering - Z with SP2 as analog output max. pressure 400 bar version 01 electronic pressure switch xternal attachment to the TX - Powerpackage with mounting plate, including protective caps for the display and the programming keys as well as the HP measuring terminal. ccessories to be ordered separately: - two-piece fastening strap with two screws M5, hole distance 44 mm - ZMP Mounting plate for attachment to the service side of TX - Powerpackage - HP measuring hose ZHM 630; - ZHM connection 90 length 630 mm connection 1 x 90, compl. assembled, filled and bled, secured against leaking of oil (optional 400, 1000, 1500, 2000 mm) - cable socket with 5 m cable Mounting bracket for Z ZMP ttaches switch to tie rod of the TX - Powerpackage ,2 T 10.00_ us Tie rods of the TX -Powerpackage 27

28 ccessories nalog pressure indicator Z Transducer ZS SW30 G 1/4 M12x1 95 The oil pressure in the high pressure chamber of the TX -Powerpackage is registered by the pressure sensor as system pressure and displayed by 5 digits on the pressure indicator with integrated power supply. Thus the measured value pressure is converted in a ceramic pressure pickup cell into a capacitive signal by the deflection of a diaphragm. The measured value pressure is displayed in bar. It is possible to change the press force into k on site. freely programmable microprocessor controls the evaluation of the signal. The function keys on the front part of the processor measuring device serve for programming. The function instantaneous value storage is available for receiving variable measuring signals. Further tests are possible with the peak value memory. freely selectable analog output ( m, V) is available for connection with a P. s option, a serial interface for the transmission of the measured data to a P is offered as well. Specifications: Pressure sensor ZS: Pressure range: bar onnection: M 12 plug nalog output: 4 20 m eviation from characteristic: 1% MW Repetive accuracy: 0,1% MW Supply: / by processor measuring device Pressure indicator Z: 5 digit display 2-color peak value memory nalog input two programmable set points analog output for P Reading rate: Supply: 10/sec V 50/60 Hz Structural dimension (WxHx): 96 x 48 x 187 mm Panel cutout: 92 +0,5 x 45 +0,5 mm rder no.: Z Pressure indicator and accessories: - Pressure indicator Z - Pressure sensor ZS, attachment by mounting plate to service side of TX -Powerpackage - Mounting plate ZMP, adapted to TX -Powerpackage - HP measuring hose ZHM 630, connection 1 x 90, compl. assembled, filled and bled, secured against leaking of oil - electric connection cable between pressure sensor and pressure indicator (5000 mm) ption: - serial interface Please do not forget to state type of TX -Powerpackage xample for ordering: - Z-230 supply voltage pressure indicator - ZS max. pressure 400 bar version pressure sensor ccessories: - ZMP-S type of TX -Powerpackage mounting plate - ZHM connection 90 length 630 mm - connection cable (5000 mm) - serial interface Special thread Special thread High-pressure measuring hose ZHM Pressure range up to 400 bar vailable lengths: 400, 630, 1000, 1500, 2000, 2500, 3000, 3500 lso available with 90 end connectors up to 2000 mm. hose length of 400 mm): S 1/K 1 = 0,8 mm, S 2/K 2 = 0,5 mm, S 4/K 4 = 0,25 mm, S 8/K 8 = 0,13 mm negligible in larger TX -Powerpackages ttention: ue to the compressibility of the oil, the following loss of power stroke occurs when the device is fitted to the TX -Powerpackage (given a rder no. ength ZHM See text rder example: ZHM T 10.00_ us

29 ccessories/special Models il pump It guarantees the optimum maintenance concept and extended maintenance intervals. For easy, air-free refilling and reduction of the oil volume of the TX -Powerpackage. lear body and refill hose allow easy monitoring of the oil level in the pump. ittle operator effort required. Pumping medium: hydraulic oil I H or HP with 32 cst viscosity at 40. Pump capacity: 9 ml/stroke ontainer filling volume 0,3l Max. permissible back pressure 10 bar Hose length 800 mm rder no. ZP Tool Set to Replace Seals of TX -Powerpackage ylinders Special tools facilitate the removal and installation of seals. rder no. ZWS 01 The carrying case also contains instructions and tips on the use of the tools. il level monitor ZU When the minimum oil level is reached, the indicator pin integrated in the TX -Powerpackage actuates a switch (can be pneumatic or electric). Mounted via steel strip. Manual reset. an be retrofitted to all TX - Powerpackages. Type ZU 01 = floating contact set with step function (open/close) ontact load rating 0-30 V onstant current 5 able length 2 m. Type ZU 02 = 3/2-way valve with lokking zero setting (make contact) onnecting thread M5 Type ZU 03 = as for ZU 02, but with quick connector rder no. ZU 01 electric ZU 02 pneumatic (connecting thread M5) ZU 03 pneumatic (quick connector) TX -Powerpackage for use in the food industry ZM ll TX -Powerpackages are available on request with food grade oil and grease lubrication. oth lubricants are certified according to US-H11 and are used wherever there is a chance of occasional, technically unavoidable contact between foodstuffs and lubricant. These TX -Powerpackages are used in industrial food manufacturing, processing, filling and packaging machines, as well as in the pharmaceutical and cosmetics industry. rder no. S ZM Food-grade version rder no. of TX -Powerpackage T 10.00_ us 29

30 Special Models nti-rust execution ZR ll TX -Powerpackages can be supplied with rust protection on request. ll individual parts are either chromium-plated, galvanised or primed and painted, whereby stainless steel is not generally used. These devices are particularly suitable for use in the food and packaging industries. rder no. S ZR nti-rust version rder no. of TX -Powerpackage TX -Powerpackage with power bypass Z In the event of control errors, or in the case of special applications (particu - larly punching operations), the strong acceleration of the working piston af - ter punching through the material may cause an underpressure in the highpressure oil chamber of the TX - Powerpackage and so lead to malfunctions. Such an underpressure can be pre vented with the patented, integrated power bypass system Z available for the TX -Powerpackage. It is also possible to use the bypass system for the realization of long power strokes. Thus the characteristics of operation will be: approach stroke - power stroke - approach stroke - power stroke or approach stroke - power stroke - power stroke etc. which will e.g. be necessary for the mounting of bushes. The speeds required for these operations should be kept relatively low, however. Please contact us for more detailed advice if you intend to use your equipment for the above purposes. further development of the Z, the bypass ZH with hydraulic dampening is a standard feature on all TX -Powerpackage cylinders S 4 S 170, K 75 K 170 and line-q (see below). rder no. S Z Power bypass rder no. of TX -Powerpackage uffering gap ypass valve Power bypass ZH with hydraulic end position cushion in the return stroke patented further development of the power bypass Z, the integrated hydraulic end position dampening (non adjustable) provides optimum cushioning of the working rod at the end of the return stroke. This feature is especially useful in applications with heavy tooling weight and high cycle speeds. This results in longer tool life and reduced noise level of the TX -Powerpackage, even on severe working conditions. TX -Powerpackage cylinders S 4 S 170, K 75 K 170, T 170 and line-q come standard equipped with bypass and end position dampening. TX -Powerpackage series T 2 T 100 and K 2 K 50 are available with ZH on request. rder no. K ZH hydraulic end position damping rder no. of TX -Powerpackage 30 T 10.00_ us

31 Special Models 33 Ø70 Sw46 74,5 TX -Powerpackage nd cap 123,5 onnector S 32 for shielded cable (max. 20 m = 65 ft) Ø 6 to 8 mm. Right angle connector included with unit. Ø45 49 nalogue absolute position transducer ZKW The path transducer indicates the absolute actual position of the TX - Powerpackage piston, even in the event of a power interruption. The measuring system works contactless. Therefore it is free of wear, insensitive to dirt and interferences. Final values are adjustable. open and PRFIUS-P interfaces are available on request. Technical data: Repeat accuracy: ± 10 µm urrent Supply: istribution voltage 24V ± 20% (stabilized) With optional US interface: 2 outputs over US interface. utput 1 for total stroke; output 2 freely configurable (e.g. for the last 5 mm of the stroke). ptional interface: Simple configuration through US interface and P software: +online display of actual position of sensor +graphics support for adjusting functions and signature curve +simple parameterising +freely configurable signature curve +2 outputs independently selected and adjusted Remaining ripple: 0,5 V ss urrent consuption: 150 m lectric strength G against housing 500V. xits: utput voltage and V oad 5 m System of protection: IP 67 (in connected condition) an be supplied with all type K, T, HZ TX -Powerpackages with the exception of T1, K1, HZ 2-5. rder no. K ZKW Path measuring system rder no. of TX - Powerpackage System requirements for interface: - standard P - operating system Windows 2000/XP/Vista or better - min. screen resolution 1024 x 768 pixel - 10 M free hard drive space - Java Runtime nvironment Version or newer - 1 US port Feed and return stroke monitor ZHU ttached to the working piston is a permanent magnet which is detected by the sensors through the special tube. vailable for all TX -Powerpackages of type S/K/T and HZ ccessories, please order separately: - Proximity switch, magnet-sensitive, with, ZHS Holding angle ZMP for proximity switch ZHS (S/K 1) - Holding angle ZMP for proximity switch ZHS (S/K 2-15) - Holder for ZHS (S/K 30), ZMP able box M8x1 with 5m cable, straight, without ttention: The total stroke of the TX -Powerpackage is shortened by the ZHU installation: for types S/K/T by 10 mm and HZ with total stroke up to 200 mm by 20 mm. TX -Powerpackages line-q (Q-S, Q-K, RZS) feature an integrated ZHU without stroke reduction. Technical data: perating voltage: U V Residual ripple: 15 % Max. admissible current: 1a 200 m Turn-on time: 0,5 ms Turn-off time: ms Hysteresis: Plug connection: rder no. S ZHU 0,5...1 mm With, M8 according to I IP 65 Stroke monitor without sensors and holding fixture rder no. of TX -Powerpackage - Quantity of brackets ZMP - Quantity of proximity sensors ZHS - Quantity of cables T 10.00_ us 31

32 Mounting Instructions and ontrol Types Rule for mounting: fter the power stroke has travelled, the stroke of the working piston must be limited. In forming operations such as riveting, stamping, stretching etc., this limitation is ensured by the principle of the application. For other applications, the stroke must be limited in the tool. If stroke limitation is not possible in the tool, mounting of a fixed stop is required (please state when ordering). lternatively, the TX -Powerpackage with stroke adjustment can be used (type.50 /.80 or.51 /.81). For TX -Powerpackages with total stroke limiter, a hydraulic damping of the lower dead centre (cutting impact damping) type ZS is available (see page 20). Tool in starting position U U = upper dead centre travel limitation Tool after punching = lower dead centre The tension of the rubber spring must be adapted to the punching process. travel limitation rubber springs rubber springs minimum Punching applications: When punching, the working piston may continue moving after the punching process. To avoid damages, this must be prevented by a travel limitation in the tool. lternatively, the TX -Powerpackage must be mounted in a way that the sum of the fast approach and the required power stroke is identical to the total stroke (fixed stop necessary). xample S : Required power stroke 4 mm + fast approach 28 mm = total stroke 32 mm, which is then limited in the TX -Powerpackage T 10.00_ us Generally it must be ensured that the power stroke of the TX -Powerpackage used for punching operations is only used to a maximum of 80%. xample S : Power stroke 6 mm, used power stroke 80 % = 4.8 mm. For punching operations only TX - Powerpackages with integrated bypass Z, ZH should be used. Fastening: To mount the TX - Powerpackage only screws of the property class 12.9 must be used. The maintenance connections of the Powerpackage (oil refill nipple, vent borehole, high pressure measuring terminal, control throttle X, and oil level indicator) should be easily accessible at all times. Press force: Specified at 10 bar resp. 6 bar compressed air each. The press force changes in linear relation to the compressed air. xample: S 8 at 10 bar 77 k press force, at 5 bar 36 k. Force values + 5 %. Minimum pressure 2 bar. y adding a pressure control valve, the TX -Powerpackage can be easily adjusted to the work to be performed. This means a considerable saving on energy costs. ontrol: Via a 4/2 or 5/2 way valve, as for normal double-action pneumatic cylinders. Speed: The speed can be regulated as required by installing one-way throttles in the fast approach stroke and return stroke lines. Furthermore, the speed of the power stroke can be adjusted by mounting a throttle in the power stroke line of the unit e.g. for pressing in bushes, projecting, drawing, etc. ttention: The return stroke speed of the working rod must be greater than or equal to the approach stroke speed. If using a TX -Powerpackage type S,, line-q type S with hydraulic return stroke damping ZH and very short approach stroke, please contact TX PRSSTHIK. The cross section of the valve must correspond with the linkage dimension of the TX -Powerpackage (linkage dimension ). The cross sections of the compressed air piping should be as large as possible. therwise the stroke speed of the cylinder will be reduced, i.e. the cylinder will not run free from stick-slip. Measuring and control connec tion: vailable as screw connection at the unit. Via the screw connection, the oil pressure can be measured. This oil pressure is proportional to the press force. The measured value can either be displayed on a pressure gauge or transmitted to a pressure switch in order to generate a switching pulse. Temperature range: The TX -Powerpackage may be operated between Tmin = 10 and Tmax = 60. peration: The unit can be operated either with slightly oiled or dry compressed air. Severe operation conditions (humidity, oil, abrasive process liquids,..) can strongly influence the seals of the TX -Powerpackage. Please contact the TX service department. Service: The unit can be easily dismounted should it be necessary to change the seals. hange-over from fast approach stroke to power stroke takes place automatically according to the ram pressure principle. The TX -Powerpackage is equipped with valves by default. The change-over speed can be adjusted using throttle X (figure 1). figure 1 Special change-over controls: The standard ram pressure changeover control can be replaced by a distance-dependent control. This should be used if: 1. the TX -Powerpackage is used with the piston rod pointing upwards and the tooling is heavy, 2. the fast approach stroke is interrupted due to fixture spring pressure, prior to the necessary power stroke (figure 2). figure 2

33 We present the system comparison Press forces from 2 to 2000 k Total strokes up to 400 mm, power strokes up to 80 mm 1) Function of the TX -Powerpackage It is operated like a pneumatic cylinder and has the press force of a hydraulic cylinder. ll that is needed is a standard 4/2 or 5/2 way pneumatic valve such as used with a normal double acting pneumatic cylinder. The included sequence valve controls automatically the changeover from fast approach to power stroke whenever the working rod meets an opposing force during the fast approach. 2) Warranty The standard TX -Powerpackage type S and type K are guaranteed for 10 million cycles, or one year, regardless of the number of working shifts or hours. 3) nergy consumption The TX -Powerpackage provides up to 90% energy savings compared to pneumatic or hydraulic systems. nergy is used only when needed, namely for the power stroke, barely any for the fast approach and return stroke. scope of delivery compression spring to be supplied by customer 4) Investment The TX -Powerpackage is up to 20% less expensive than hydraulic, pneumatic or toggle systems for comparable technical requirements. 5) apacity The TX -Powerpackage behaves like a pneumatic cylinder in its operation and cycle speeds. espite its compact dimensions, it delivers the hard work and high forces associated with hydraulic systems, however, without the need for an expensive hydraulic unit. The TX -Powerpackage provides a clean, quiet and reliable operation. 6) nvironment The TX -Powerpackage provides an extremely low noise level due to the hydraulic end position damping in the return stroke. In addition, a low exhaust noise and reduced air consumption. o oil disposal or oil contamination from leakage, no generation of noise such as produced by a constantly running hydraulic pump. T 10.00_ us 33

34 7) Technology of the TX -Powerpackage - The patented power bypass protects the oil system from negative pressure, which can be generated in applications, such as punching, shearing, etc. or high cycle speeds. The power bypass is the basic requirement for trouble-free operation of pneumo-hydraulic systems in such applications. - Patented, hydraulic end position damping in the for a quiet and material-protecting operation - The ingenious double function of the mechanic spring entails energy savings. o additional air is needed for the return stroke of the transducer and the automatic preroading of the feed piston allows for any mounting position of the cylinder. It is a matter of course that these elements are also included in the 10 million stroke guarantee. ecause of the spring, no additional air connection on the unit is required. - Patented absolute air/oil separation is a prerequisite for a troublefree operation over a long period of time. ring groove connected to the atmosphere avoids the "carry-over" of air into the oil. Transducer ir If short fast approach strokes are required, please contact TX PRSSTHIK. This is a standard feature for all TX -Powerpackages type S 4 S 170, K 75 K 170 and line-q. damping slot bypass valve il ir work area patented air/oil separation with air spring - Sealing system: The use of longlife seals and a continuous development are guaranteed with the TX - Powerpackage, the evidence in the 10 million strokes guarantee. - The double-bearing arrangement of the working rod ensures an extraordinary good guidance. - Stroke monitor type ZHU and analogoue absolute position framducer type ZKW to determine the precise position of the working rod. - Special types and accessories We will find a solution for all your requirements and problems. 8) Service maintenance TX companies and agents throughout the world are at your service. If needed e.g., in case of a service, a replacement cylinder can be provided of a nominal charge, during the service period T 10.00_ us

35 TX -Powerpackage ir pressure/oil pressure/press force TX -Powerpackage type S, K il pressure - press force table for 10 bar ir S 1/K 1 S 2/K 2 S 4/K 4 S 8/K 8 S 15/K 15 S 30/K 30 S 50/K 50 S 75 S 100 pressure P oil F P oil F P oil F P oil F P oil F P oil F P oil F P oil F P oil F (bar) bar k bar k bar k bar k bar k bar k bar k bar k bar k ,3 50 2,9 55 6, ,4 85 4, , , , , , , , , , , , , , , , , , , , , , , Specifications only apply to TX -Powerpackages of measure = 2, all other types on request. il pressure - press force table for 6 bar Tolerance ± 5% ir S 1/K 1 S 2/K 2 S 4/K 4 S 8/K 8 S 15 S 30 S 50 S 75 S 100 pressure P oil F P oil F P oil F P oil F P oil F P oil F P oil F P oil F P oil F (bar) bar k bar k bar k bar k bar k bar k bar k bar k bar k ,0 90 4,9 75 8, , , , , , , , , , , , , , , , , , , , , , , Specifications only apply to TX -Powerpackages of measure = 2, all other types on request. Tolerance ± 5% Stroke frequency of types S and K, series 10 bar t 70 % effective force, fast approach stroke 38 mm and 10 % use of the fast approach stroke force peration at 6 bar air pressure. Max. stroke frequency requires Z or ZH. ir consumption type S and K, series 10 bar t 70 % effective force, fast approach stroke 38 mm and 10 % of the fast approach stroke force peration at 6 bar air pressure stroke frequency (1/min) normal air consumption (l/stroke) power stroke (mm) power stroke (mm) T 10.00_ us 35

36 o you know already the intelligent alternative? TX -lectricrive Main features: High speed Highly dynamic djustable force and position Precise ong lifetime Modular design Smart Software: TX software lmost all ontroller interfaces available The slim drive TX -lectric Power Module PMS 10, 25, 55, 100, 200 k Standard design. The compact drive TX -lectric Power Module PMK 10, 25, 55, 100, 200, 400 k ompact design. ll drive alternatives can be used with the complete range of TX -Presses TX - Powerpakkage TX - TX - lectricrive Hydraulic cylinder -frame bed press M 2-column press M/MG Would you like to get more information? Get in touch with us. Subject to technical alterations.