Powerful, durable and quick to mount. Magnetic and cylinder sensors from ifm electronic.

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1 Powerful, durable and quick to mount. Magnetic and cylinder sensors from ifm electronic. Magnetic sensors, cylinder sensors fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems

2 Higher performance, longer life. Even in demanding applications! Reliable detection of pneumatic cylinders: The electronic cylinder sensors from ifm are designed for rugged industrial applications and operate without wear. Magnetic sensors for position sensing: The durable electronic measuring cell and the robust housing guarantee permanent and reliable operation. Cylinder sensors Magnetic sensors Technology comparison. ifm, as a leader in sensors and control systems, now uses the GMR and AMR cells that have significant advantages over Hall effect and Reed switch technology. Durability Reed low (3-10 million cycles) Repeatability low high Response time low high Sensitivity to magnetic fields Temperature stability low high Electronic high (unlimited number of cycles) high high Advantages electronic cells The electronic sensors are more reliable than a Reed switch. Reed switch contacts can get stuck, break or bounce. Excellent reliability. Mechanical wear of Reed switches can lead to a switch point drift. Fast response time. Reed switches with slower response times have a lower accuracy. Can operate reliably even with weak magnetic fields. Better than Hall effect and Reed. Extremely stable over the whole temperature range. Longevity low high Response sensitivity high high Insensitive to long-term effects of magnetic fields. Contacts on Reed switches can become permanently magnetised over time. Short travel distance, small hysteresis important for shortstroke cylinders.

3 The magnetic sensors from ifm electronic. Now with GMR and AMR technology. Today a high level of automation in production systems cannot be provided without using cylinders, grippers and slides. During the production process it is important to identify position feedback on these devices. Normally, position feedback is achieved using Hall effect and Reed switch technology. Hall switches, however, are polarity sensitive and Reed switches can be unreliable due to mechanical wear and slower response times. ifm s new series of magnetic sensors integrates GMR and AMR technology: These sensors provide enhanced performance in industrial automation applications. 2-wire technology. Direct replacement of Reed switches by the ifm 2-wire magnetic sensors. 2- and 3- wire versions with LED display and flexible mounting options. Polarity independent. ifm s magnetic sensors: reliable position sensing irrespective of magnet orientation, Hall and Reed switches, in turn, are polarity sensitive. IP 69 K, ingress resistant to high-pressure cleaning. High-grade stainless steel sensors and protection rating IP 69 K the highest protection rating for wet environments. Hazardous areas. ATEX approval group II, 3D. Excellent reliability by GMR and AMR technology. A GMR element is made up of extremely thin magnetic layers, each separated by a non-magnetic layer. Without an external field they orient in an antiparallel manner. If these layers are exposed to a magnetic field, the magnetic layers orient in a parallel manner, which results in a large change in resistance. This change is converted into a switching signal by the internal electronics. An AMR element consists of thin ferromagnetic layers. Electrical resistance is highest without external magnetic fields. The effect of a magnetic field reduces resistance. This change is converted into a switching signal by the internal electronics. Advantage: This method enables exact measurement of even very small changes of the magnetic field where space is extremely limited. This results in a smaller hysteresis and a short travel distance.

4 For industrial applications and hygienic and wet areas For pneumatic cylinders and linear slides. ifm s cylinder sensors are an excellent choice for low-profile, flush installation in T-slot cylinders. Using the adapter kits the T-slot cylinder sensor can be mounted on other cylinder types, e.g. clean-line, tie-rod, integrated profile and trapezoidal slot cylinders. Powerful performance using GMR technology: high switching accuracy and high switching frequency for high travel speeds. Conventional sensors: Cable and mounting screw are placed at opposite ends of the housing. If the cable is pulled, the sensor can be damaged. Standard mounting. T-slot cylinder sensors Connection technology Version for industrial applications 2 m PUR, M8 E m PUR, M8 E11487 Easy to mount only one hand required. The sensor is simply inserted into the T-slot from the top and kept in place by its selflocking mechanism. Fixing is completed by tightening the screw. 2 m PUR, M12 5 m PUR, M12 EVC001 EVC002 Mount from the top.

5 Technical data T-slot cylinder sensors GMR Switching output Connector / Cable [m] MK w. DC, PNP/NPN, no M8 snap-fit connector MK5104 MK wire DC, PNP, nc MK PUR, M8 snap-fit connector MK w. DC, PNP/NPN, no M8 connector rotatable MK5102 MK w. DC, PNP/NPN, no M12 connector rotatable MK5107 MK5109 MK w. DC, PNP/NPN, no 3-wire DC, PNP, nc 2-w. DC, PNP/NPN, no 2 PUR MK PUR MK PUR MK PUR MK PUR MK PUR MK5124 ifm sensors: Cable and mounting screw are at the same end. This ensures incomparable strain relief. ifm s robust mounting. Technical data T-slot cylinder sensors GMR for hygienic and wet areas 0.3 PVC, M12 connector rotatable MK5111 MK PVC MK PVC MK5128 Version for hygienic and wet areas 5 m PVC, M12 10 m PVC, M12 EVT001 EVT011 Operating voltage [V] DC Voltage drop [V] < 2.5 Hysteresis [mm] < 1.5 Function display LED switching status yellow Switching frequency [Hz] 10,000 for 3-wire / 4,000 for 2-wire Response sensitivity [mt] 2.8 Jumper, 2 m PVC, M12 - M12 EVT043 Operating temperature [ C] Protection rating IP 67 (hygienic and wet environments IP 68 / IP 69K) no = normally open, nc = normally closed Example MK LED 6,5 M8x1 L 2 5 5,1 1 = fastening cam 2 = sensing face

6 For industrial applications For hygienic and wet areas For hazardous areas Ideal for short-stroke cylinders and ATEX applications. Handling systems and corresponding components are available in ever smaller sizes to be suitable for pick-and-place and positioning tasks. Industry preferably uses T-slot cylinders. Powerful cylinder sensors in AMR technology: Short travel distances for precise switch points. Detection of weak magnetic fields and a small hysteresis for precise position detection. Compact housing T-slot cylinder sensors Flexible in the application with reduced wiring complexity: M8 types with snap-fit connector. Connection technology Version for industrial applications Reliable position detection. 2 m PUR, M8 5 m PUR, M8 2 m PUR, M12 5 m PUR, M12 E11486 E11487 EVC001 EVC002 Reliable function when exposed to oils, coolants and frequent temperature fluctuations. Resistant.

7 Technical data T-slot cylinder sensors AMR for short-stroke cylinders Switching output Connector / Cable [m] 3-wire DC, PNP, nc M8 snap-fit connector MK5137 MK5138 MK5155 M8 connector rotatable MK5159 M12 connector rotatable MK5139 Flush installation 3-wire DC, PNP, nc 2 PUR MK PUR MK5156 Bright LED for status indication Retention clip Technical data T-slot cylinder sensors AMR for short-stroke cylinders for hygienic and wet areas Mounting screw for standard tools 0.3 PVC, M12 connector rotatable MK5157 High flex cable, 2- and 3-wire versions 2 PVC MK5158 Technical data T-slot cylinder sensors GMR, ATEX approval group II, 3D 0.3 PVC, M12 with hexagon nut MK501A 2 PVC MK500A Version for hygienic and wet areas Operating voltage [V] DC Voltage drop [V] < m PVC, M12 EVT001 Hysteresis [V] < 1 Function display LED switching status yellow 10 m PVC, M12 EVT011 Switching frequency [Hz] 3,000 for 3-wire Response sensitivity [mt] 2 Jumper, 2 m PVC, M12 - M12 EVT043 Operating temperature [ C] Protection rating IP 67 (hygienic and wet environments IP 68 / IP 69K) no =normally open, nc = normally closed Example MK LED 6,5 M8x1 L 2 5 5,1 1 = fastening cam 2 = sensing face

8 For industrial applications and hygienic and wet areas Suitable for all common cylinder types. Specially developed adapters make the T-slot cylinder sensor suitable for all common cylinder types. The same sensor type is easy and quick to mount to clean-line, tie-rod, T-slot, integrated profile or trapezoidal slot cylinders with only one screw. Replacement without problem: The adapters are designed so that the switch position is maintained when the sensors are replaced. This memory function eliminates the need for new adjustments. Accessories for T-slot cylinder sensors Easy to mount accessories. Even when adapters are used the sensors keep their advantages: insertable from the top, self-locking and offering strain relief using the screw at the housing end. Installation with only one screw.

9 Mounting accessories cylinder types Cylinder type Mounting adapter Mounting adapter selection criterion Low height: Due to the special design of the accessories the optimum utilisation of space is ensured. This results in a low height installation and set-up of the sensor are considerably facilitated Trapezoidal slot cylinder Clean-line cylinder trapezoidal slot Ø piston mm Ø piston mm Ø piston mm Ø piston 40 mm Ø piston 50 mm Ø piston 63 mm Ø piston 80 mm Ø piston 100 mm E11957 E11816 E11817 E11818 E11819 E11820 E11821 E11822 E11823 stainless steel adapters for clean line cylinders (sensor can be dropped from the top) E11877 Integrated profile cylinder integrated profile thickness mm (e.g. Ø piston 32 mm) E11797 integrated profile thickness mm (e.g. Ø piston mm) E11799 integrated profile thickness mm (e.g. Ø piston mm) E11801 Tie-rod cylinder Ø tie-rod mm (Ø piston mm) E11913 Ø tie-rod mm (Ø piston mm) E11912 Ø tie-rod mm (Ø piston mm) E11797 Ø tie-rod mm (Ø piston 125 mm) E11799 Memorisation block The memorisation block: Spare yourself the complex readjustment to the switch point and expensive maintenance time. limit stop for switch point fixing T-slot limit stop for switch point fixing C-slot E11798 E12004

10 For industrial applications and hygienic and wet areas Solutions even for special cylinders. With a wide selection of adapters ifm also offers solutions for nontypical slot shapes. So the T-slot sensor can also be used for these cylinders. This reduces storage to just a few sensor types. User-friendly: Quick installation of the adapters with only one screw. The perfectly fitting design protects the sensors mechanically. Accessories for T-slot cylinder sensors The online configurator for the ifm cylinder sensors: Quickly find the correct sensor and suitable accessories for your cylinder type.

11 Mounting accessories special cylinder types Cylinder type Mounting adapter Mounting adapter selection criterion Convincing advantages: Only one screw, mechanical protection against external effects, quick installation as well as memory function for eay sensor replacement without new adjustment. Bosch-Rexroth cylinders external trapezoidal rail, 11 mm, (e.g. PRB/PRA series) external trapezoidal rail, 6 mm, (e.g series) external trapezoidal rail, (OCT series) L-slot (e.g. 523 series) E11892 E11893 E11983 E11894 SMC cylinders T-slot rail SMC, flat (e.g. ECDQ2 series) E11890 T-slot rail SMC, high (e.g. CDQ2 series) E11891 diagonal T-slot (e.g. CP95 series) E11872 Festo cylinder raised rail (e.g. DZH series) E11895 Adapters C-slot to T-slot T-slot adapter for C-slot sensor E11928 short T-slot adapter for C-slot sensors E11914

12 For industrial applications For small short-stroke cylinders and parallel grippers. To position and sort very small parts in automated production processes even smaller and more precise parallel grippers and short-stroke cylinders are demanded. In most cases C-slot designs are used. The two variants of the C-slot cylinder sensor from ifm with GMR technology guarantee faultfree position feedback even in difficult applications. The flush version completely disappears in the slot and is therefore more or less protected against mechanical damage. The short C-slot sensor with a length of 17.5 mm is specially suited for very small cylinders or grippers. C-slot cylinder sensors Two variants for reliable position feedback. Convenient: With its height of only 5 mm the flush sensor can be dropped from the top into all common C-slots. Flush mounting. For miniature grippers: The non flush, only 17.5 mm long sensor is just snapped into the slot. It is immediately fixed thanks to its clamping mechanism. Non flush mounting.

13 Technical data C-slot cylinder sensors Output Connector / Cable [m] nf M8 snap-fit connector M8 connector rotatable MK5301 MK5307 MK5302 nf M12 connector rotatable MK5304 nf 2 PUR MK PUR MK PUR MK5306 f M8 snap-fit connector MK5310 M8 connector rotatable MK5311 f M12 connector rotatable MK5314 Length only 17.5 mm: the short C-slot cylinder sensors. Because of their wear-free operation they often have a longer life than Reed switches. Short, flat and quick to mount. Connection technology f 2 PUR MK5312 Operating voltage [V] DC Voltage drop [V] < 2.5 Function display LED switching status yellow Switching frequency [Hz] 10,000 for 3-wire Operating temperature [ C] Protection rating IP 67 no = normally open, nc =normally closed Example MK5310 f flush Version for industrial applications 2 m PUR, M8 5 m PUR, M8 E11486 E11487 M8x1 37 L 4,8 LED 1 25,8 6,5 2 2,8 5 Splitter box, 5 m PUR, M8, 8 locations, LED E11214 Example MK5301 nf non flush 17,5 37 M8x1 7,7 LED 4,8 2,8 4,2 L = fastening cam 2 = sensing face

14 For industrial applications and hygienic and wet areas Position and speed sensing. Magnetic sensors from ifm electronic are used for non-contact sensing of positions, e.g. toothed wheels and pigs. The sensors can detect magnets through materials like stainless steel, non-ferrous metal, aluminium, plastic and glass. Due to the GMR technology the magnetic sensors feature very long sensing ranges and high switching frequencies. The sensors can be supplied in cylindrical and rectangular housings with cable or connector and are therefore flexible in any application. Magnetic sensors ifm s magnetic sensors are ideal for fast processes due to their high switching frequency used here for pulse evaluation by sensing a magnet on a rotating shaft. Pulse evaluation. S Application in the food industry: A bar magnet integrated into a silicone pig is detected through the stainless steel pipe. N Magnetic sensors detect the U-tube position on a flow plate by sensing the magnet through stainless steel. Flow plate. Pigging systems.

15 Technical data magnetic sensors Dimensions [mm] Output Connect. / Cable [m] M8 x 60 M8 ME5010 M8 x 50 2 PUR ME5011 M12 x 60 M12 MFS200 M12 x 50 2 PUR MFS201 Long sensing range up to 70 mm. M12 x 50 M12 x 60 2 PUR MFS202 M12 MFS203 M18 x 60 M12 MGS200 M18 x 50 2 PUR MGS201 Reliable position sensing irrespective of magnet orientation. M18 x 50 3-wire DC, PNP, nc 2 PUR MGS x 10 x 28 M8 MS x 10 x 28 2 PUR MS5011 Versions with stainless steel housing and high protection rating IP 68 / IP 69 K for hygienic and wet environments. Technical data magnetic sensors for hygienic and wet areas Versions with a cable or connector for flexibility. M12 x 60 M12 MFT200 High switching frequency of more than 5,000 Hz for fast processes. M18 x 60 M12 MGT200 Switching output [mm] 60 (type MG: 70 ) referred to the magnet M4.0 Operating voltage [V] DC Current rating [ma] 200 Voltage drop [V] < 2.5 Current consumption [ma] < 10 Function display LED switching status yellow Switching frequency [Hz] 5000 Operating temperature [ C] (hygienic and wet environments ) Protection rating IP 67 (hygienic and wet environments IP 68 / IP 69K) material stainless steel (type MS: PBT) Damping magnets Magnet type Sensing range [s n mm] when using the magnetic sensor type ME... MF... MG... MS... Magnet material Operating temperature [ C] M4.1 M5.0 M5.1 M1.0 M samarium cobalt alloy AINiC E10749 E10750 M barium ferrite E10751 M barium ferrite E10752 M barium ferrite E10753 M4.0 M3.0 M1.0 M2.0 M Damping magnet for hygienic and wet areas barium ferrite with plastic sheath E10754 M barium ferrite; st. steel E11803

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