TOX -Powerpackage EL / EK with pneumatic spring: optimum controllability and adjustability. Data sheet 10.06

Transcription

1 TOX -Powerpackage EL / EK with pneumatic spring: optimum controllability and adjustability The TOX -Powerpackage is available with different pressforces, strokes and design variants. Selection criteria: 1) Pressforce required for the application ) Available air pressure 3) Required total stroke ) Required power stroke 5) Type of application as e.g. punching, embossing etc. 6) Available installation space Description for ordering the TOX -Powerpackage EL power stroke (mm) total stroke (mm) TOX -Powerpackage version (10 bar/6 bar) Pressforce category (kn) Series type Data sheet /08 Type EL (standard) Die bar Baureihen - 6 bar series im Überblick bar - 10 bar series up to 119 kn pressforce up to 1 kn pressforce up to 300 mm total stroke up to 00 mm total stroke up to 0 mm power stroke up to 80 mm power stroke Patented power bypass with integrated retract hydraulic cushion is a standard feature for all TOX -Powerpackages from type EL on. Type EL 6/10 bar TOX -Powerpackage version.50 with power stroke setting see data sheet Type EK (compact) bar - 6 bar series bar - 10 bar series Type EK 6/10 bar up to 6 kn pressforce up to 1 kn pressforce up to 00 mm total stroke up to 00 mm total stroke up to 10 mm power stroke up to 50 mm power stroke Patented power bypass with integrated retract hydraulic cushion is available on request. TOX -Powerpackage version.51 with total stroke setting see data sheet features which make the difference: 1 Controllable: by a pneumatic spring, an individual adaptation of the working process is possible Rapid: pneumatic approach stroke, high stroke frequency 3 Strong: Generation of the power stroke by internal air/oil intensifier Cost saving: Air consumption considerably lower than comparable systems 5 Silent: operated by compressed air only, no additional power sources 6 Simple: actuation similar to a double effect pneumatic cylinder Functioning warranty The standard TOX -Powerpackages of type EL and EK have a guaranteed working life of 10 million strokes without shifts limitation. (On condition of regular service) 7 Universal: unlimited application possibilities 8 Smooth: soft touch on approach, hydraulic cushion on retract (from EL on) 9 Wear resistant: Pneumatic return stroke of intensifier piston Pneumatic pressure admission to oil reservoir. 10 Safe production: Due to the oil pressure monitoring, possibility of defective production will be avoided in case of a pressure drop in the supply. 11 Low maintenance: Oil refill connection, Oil indicator (electrical as option) 1 The double-bearing arrangement of the working rod ensures an extraordinary good guidance. back pressure line (red) pressure switch electric accessories High pressure measuring hose main control valve (provided by customer) throttle X power stroke valve anti-overfill safety pneumatic spring regulator oil lever indicator pneumatic spring patented air/oil separation, required with air spring. oil refill connection The TOX -Powerpackage main product line up to 000 kn can be found in leaflet (or visit our website) TOX PRESSOTECHNIK Riedstraße D-8850 Weingarten Tel. +9/751/ Fax +9/751/ info@tox-de.com

2 The Function of the TOX -Powerpackage with pneumatic spring Functioning of the TOX -Powerpackage 1 1 a a a 5 1 d 1 a 5 5 e d d d Fast approach - the main control valve a) is switched. The working piston 1 extends at high speed until resistance is encountered at any point of the approach stroke, and the integrated sequence valve (d) is shifted. Powerstroke - the intensifier piston closes the high pressure chamber and compresses the oil in working area 5 up to 00 bar. This oil pressure applies pressure to the back of working piston 1 and brings about the powerstroke. Return stroke - After the changeover of main control valve a) the powerstroke valve d) automatically vents chamber e). The working piston 1 and the intensifier piston return to their initial position. TOX -Powerpackage with pneumatic spring (PS) In the case of a TOX -Powerpackage with pneumatic spring, the oil pretension is effected by compressed air applied to the piston surface in the intensifier chamber. The pretensioning by the compressed air is set with a pressure regulator (set at the factory to a pressure of 0.8 bar). Absolute air/oil separation, patented: is a prerequisite for a troublefree operation over a long period of time. A ring groove connected to the atmosphere avoids the "carry-over" of air into the oil. Compressed air is supplied to connection "8" of the TOX -Powerpackage (minimum pressure.5 bar). This pressure acts on the oil over the feed piston, which feeds the oil behind the working rod and guarantees installation of the cylinder in any orientation. The air pressure also applies pressure on the intensifier piston for the return stroke. main control valve (provided by customer) High pressure measuring hose pressure switch electric accessories back pressure line (red) throttle X oil lever indicator anti-overfill safety pneumatic spring regulator power stroke valve oil refill connection patented air/oil separation, required with air spring. pneumatic spring The pneumo-hydraulic drive Optimal for bending, pressing, pressure joining, riveting, embossing, punching, piercing, notching, levelling, clamping and many other applications. The "pneumatic spring" guarantees a high functional reliability by providing the return force for the intensifier piston and a slight pressurization of the oil reservoir. The air pressure of the pneumatic spring can be adjusted to regulate the press force of the cylinder depending on the application, such as in pressing operations.

3 TOX -Powerpackage type EL version.30 6 bar series, kn R E S D C R E S C D ØF ØH L ØV N ØF ØH L ØV N W M G K B A O W G M K E T B A A O 1 Control throttle X High-pressure measuring hose 3 Oil filling nipple Change over valve fast approach stroke/power stroke 5 Venting plate 6 Oil level indicator 7 Vent screw 8 Pneumatic spring (LF) 9 Pneumatic spring connection (permanent pressure) Designation max. foce at fast ap- retractincl. 6 bar/com- proach ing total power pressed air force force type stroke stroke kn dan dan A A B C D E F f7 G H K L M N O R S T U Vg6 W *ZHD **IV EL , xM8x1 5 G1/ M16x1,5 EL , xM8x1 5 G1/ M16x1,5 EL , xM8x1 5 G1/ M16x1,5 EL , xM8x1 5 G1/ M16x1,5 EL , xM8x1 5 G1/ M16x1,5 EL , xM8x1 5 G1/ M16x1,5 EL , xM8x15 6 G3/ ,5 Mx EL , xM8x15 6 G3/ ,5 Mx EL xM8x15 6 G3/ ,5 Mx EL xM8x15 6 G3/ ,5 Mx EL xM8x15 6 G3/ ,5 Mx EL xM8x15 6 G3/ ,5 Mx EL , xM10x16 88 G1/ M30x EL , xM10x16 88 G1/ M30x EL , xM10x16 88 G1/ M30x EL , xM10x16 88 G1/ M30x EL , xM10x16 88 G1/ M30x EL , xM10x16 88 G1/ M30x EL xM16x5 100 G1/ M30x EL xM16x5 100 G1/ M30x EL xM16x5 100 G1/ M30x *ZHD = end position damping with bypass x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x ,5 13, x x ,5 18, x x ,5 8, x x The TOX -Powerpackage main product line up to 000 kn can be found in leaflet (or visit our website) 3

4 TOX -Powerpackage type EL 10 bar series, 19 1 kn Designation max. force at fast ap- retractincl. compressed air proach ing total power 6 bar 10 bar force force type stroke stroke kn kn dan dan A A B C D E F f7 G H K L M N O R S T U Vg6 W *ZHD**IV EL ,9 19, xM8x1 5 G1/ M16x1, x EL ,9 19, xM8x1 5 G1/ M16x1, x EL ,9 19, xM8x1 5 G1/ M16x1, x EL ,9 19, xM8x1 5 G1/ M16x1, x EL ,9 19, xM8x1 5 G1/ M16x1, x EL ,9 19, xM8x1 5 G1/ M16x1, x EL ,9 19, xM8x1 5 G1/ M16x1, x EL ,9 19, xM8x1 5 G1/ M16x1, x EL ,6 19, xM8x1 5 G1/ M16x1, x EL ,6 19, xM8x1 5 G1/ M16x1, x EL ,6 19, xM8x1 5 G1/ M16x1, x EL ,6 19, xM8x1 5 G1/ M16x1, x EL , 19, xM8x1 5 G1/ M16x1, x EL , 19, xM8x1 5 G1/ M16x1, x EL , 19, xM8x1 5 G1/ M16x1, x EL ,0 38, xM8x15 6 G3/ ,5 Mx x x EL ,0 38, xM8x15 6 G3/ ,5 Mx x x EL ,0 38, xM8x15 6 G3/ ,5 Mx x x EL ,0 38, xM8x15 6 G3/ ,5 Mx x x EL ,0 38, xM8x15 6 G3/ ,5 Mx x x EL ,0 38, xM8x15 6 G3/ ,5 Mx x x EL ,0 38, xM8x15 6 G3/ ,5 Mx x x EL ,0 38, xM8x15 6 G3/ ,5 Mx x x EL. 50.,6 39, xM8x15 6 G3/ ,5 Mx x x EL. 100.,6 39, xM8x15 6 G3/ ,5 Mx x x EL. 150.,6 39, xM8x15 6 G3/ ,5 Mx x x EL. 00.,6 39, xM8x15 6 G3/ ,5 Mx x x EL ,0 39, xM8x15 6 G3/ ,5 Mx x x EL ,0 39, xM8x15 6 G3/ ,5 Mx x x EL ,0 39, xM8x15 6 G3/ ,5 Mx x x *ZHD = end position damping with bypass The TOX -Powerpackage main product line up to 000 kn can be found in leaflet (or visit our website)

5 TOX -Powerpackage type EL 10 bar series, 19 1 kn Designation max. force at fast ap-retractincl. compressed air proach ing total power 6 bar 10 bar force force type stroke stroke kn kn dan dan A A B C D E F f7 G H K L EL , 75, xM10x16 88 G1/ M30x EL , 75, xM10x16 88 G1/ M30x EL , 75, xM10x16 88 G1/ M30x EL , 75, xM10x16 88 G1/ M30x EL , 75, xM10x16 88 G1/ M30x EL , 75, xM10x16 88 G1/ M30x EL , 75, xM10x16 88 G1/ M30x EL , 75, xM10x16 88 G1/ M30x EL ,1 75, xM10x16 88 G1/ M30x EL ,1 75, xM10x16 88 G1/ M30x EL ,1 75, xM10x16 88 G1/ M30x EL ,1 75, xM10x16 88 G1/ M30x EL ,7 1, xM16x5 100 G1/ M30x EL ,7 1, xM16x5 100 G1/ M30x EL ,7 1, xM16x5 100 G1/ M30x EL ,7 1, xM16x5 100 G1/ M30x EL ,7 1, xM16x5 100 G1/ M30x EL ,7 1, xM16x5 100 G1/ M30x EL ,7 1, xM16x5 100 G1/ M30x EL ,7 1, xM16x5 100 G1/ M30x *ZHD = end position damping with bypass M N O R S T U Vg6 W *ZHD**IV x x x x x x x x x x x x x x x x x x x x x x x x ,5 116,5 6 7 x x ,5 18,5 6 7 x x ,5 3,5 6 7 x x ,5 8,5 6 7 x x ,5 13,5 6 7 x x ,5 18,5 6 7 x x ,5 3,5 6 7 x x ,5 8,5 6 7 x x The TOX -Powerpackage main product line up to 000 kn can be found in leaflet (or visit our website) 5

6 TOX -Powerpackage type EK version.30 6 bar series, compact design, 15 6 kn ØF ØH LØV W M G K B Return stroke Fast approach stroke R S E F U X P C N D A A O 1 Control throttle X High-pressure measuring hose 3 Oil filling nipple Change over valve fast approach stroke/power stroke 5 Venting plate 6 Oil level indicator 7 Vent screw 8 Pneumatic spring (LF) 9 Pneumatic spring connection (permanent pressure) Designation max. force at fast ap- retractincl. 6 bar/com- proach ing total power pressed air force force type stroke stroke kn dan dan A A B C D E F f7 G H K L M N O P R S U Vg6 W X *ZHD **IV EK , xM 8x1 5 G1/ M16x1, x EK , xM 8x1 5 G1/ M16x1, x EK , xM 8x15 6 G3/ ,5 Mx x EK , xM 8x15 6 G3/ ,5 Mx x EK , xM10x16 88 G1/ M30x x TOX -Powerpackage type EK 10 bar series, compact design, 19 1 kn Designation max. force at fast ap- retractincl. compressed air proach ing total power 6 bar 10 bar force force type stroke stroke kn kn dan dan A A B C D E F f7 G H K L EK ,9 19, xM8x1 5 G1/ M16x1,5 EK ,9 19, xM8x1 5 G1/ M16x1,5 EK ,6 19, xM8x1 5 G1/ M16x1,5 EK , 19, xM8x1 5 G1/ M16x1,5 EK ,9 19, xM8x1 5 G1/ M16x1,5 EK ,9 19, xM8x1 5 G1/ M16x1,5 EK ,6 19, xM8x1 5 G1/ M16x1,5 EK , 19, xM8x1 5 G1/ M16x1,5 EK ,9 19, xM8x1 5 G1/ M16x1,5 EK ,9 19, xM8x1 5 G1/ M16x1,5 EK ,6 19, xM8x1 5 G1/ M16x1,5 EK , 19, xM8x1 5 G1/ M16x1,5 EK ,0 38, xM8x15 6 G3/ Mx EK ,0 38, xM8x15 6 G3/ Mx EK. 100.,6 39, xM8x15 6 G3/ Mx *ZHD = end position damping with bypass as option M N O P R S U Vg6 W X *ZHD **IV x x x x x x x x x x x x x x x The TOX -Powerpackage main product line up to 000 kn can be found in leaflet (or visit our website) 6

7 TOX -Powerpackage type EK 10 bar series, compact design, 19 1 kn Designation max. force at fast ap- retractincl. compressed air proach ing total power 6 bar 10 bar force force type stroke stroke kn kn dan dan A A B C D E F f7 G H K L EK ,0 39, xM8x15 6 G3/ Mx EK ,0 38, xM8x15 6 G3/ Mx EK ,0 38, xM8x15 6 G3/ Mx EK 150,6 39, xM8x15 6 G3/ Mx EK 150 8,0 39, xM8x15 6 G3/ Mx EK ,0 38, xM8x15 6 G3/ Mx EK ,0 38, xM8x15 6 G3/ Mx EK 00,6 39, xM8x15 6 G3/ Mx EK 00 8,0 39, xM8x15 6 G3/ Mx EK , 75, xM10x16 88 G1/ M30x EK , 75, xM10x16 88 G1/ M30x EK8 100,1 75, xM10x16 88 G1/ M30x EK , 75, xM10x16 88 G1/ M30x EK , 75, xM10x16 88 G1/ M30x EK8 150,1 75, xM10x16 88 G1/ M30x EK , 75, xM10x16 88 G1/ M30x EK , 75, xM10x16 88 G1/ M30x EK8 00,1 75, xM10x16 88 G1/ M30x EK ,7 1, xM16x5 100 G1/ M30x EK ,7 1, xM16x5 100 G1/ M30x EK ,7 1, xM16x5 100 G1/ M30x M N O P R S U Vg6 W X *ZHD **IV x x x x x x x x x x x x x x x x x x ,5 18, x ,5 3, x ,5 8, x *ZHD = end position damping with bypass as option The TOX -Powerpackage main product line up to 000 kn can be found in leaflet (or visit our website) 7

8 Product Range TOX -Powerpackage TOX -PowerKurver TOX -ElectricDrive Our Worldwide Sales and Service Network TOX -FinePress TOX -Presses TOX -Controls, TOX -Monitoring TOX -Joining- Systems TOX -Tongs TOX -Piercing and Marking TOX GMBH & PRESSOTECHNIK CO. KG Riedstraße D-8850 Weingarten Tel. +9 (0) 7 51 / Fax +9 (0) 7 51 / info@tox-de.com TOX -Fastener- Insertion TOX -Production Systems Subject to technical alternations.