The intelligent actuator

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1 The intelligent actuator Safe and Flexible The new Actuator Generation actubar

2 Type A-001 Type A/AS-004 to A/AS-230 Type A/AS-350 to A/AS-750 Objective actubar is the latest generation in our range of pneumatic actuators. Externally unmistakable and technically unique, the actubar offers new advantages and uses. Technically speaking, actubar is the main component in the novel valve control system bar-vacontrol. A modular, intelligent system for monitoring and regulating automatic valves. Working together with our directly-mountable system components bar-positurn or bar-posiswitch, actubar regulates quarter-turn valves economically and effectively. Benefits / Applications the unique construction of the actubar enables the addition of components acc. to VI/VE 3847 without hose connections or conduit. positioner and limit switch boxes with solenoid valves can be mounted directly, without conduit installation and constitute a compact unit in combination with actubar-actuators the standard interface (VI / VE 3845) allows mounting of all commercially available signal units end position can be adjusted at 0 and 90 from +5 to -10 the actubar safety concept is protected by patent reduced warehousing by using equal end-caps for single as well as double-acting actuators in the sizes 004 to 230 simple insertion and removal of safety springs flexible automation of valves through various ISO fl ange interfaces per actuator size optional coatings and materials enable usage even in aggressive environments long service life via plain-bearing system which reaches all moving parts octagonal pinion-connection enables actubar to fi t universally onto valves with parallel or diagonally operating shafts blowout-secure pinion minimizes the danger of accidents wide spectrum of application through supply of different pivoting angle possibilities 2

3 Technical ata escription Constructional features Mounting position Standards Standard model pneumatic double piston actuator type A = double-acting type AS = (with spring return) rack and pinion principle with self-centering piston guides in the housing; : with bar safety springs as desired Interface actuator signal unit: acc. to VI/VE 3845 (NAMUR) and VI/VE 3847 Interface actuator/control valve: acc. to NAMUR i.e. VI/VE 3845 Interface actuator/valve: 4, i.e. 8 internal threaded in actuator housing acc. to EN ISO 5211 ATEX, Machine Guidelines irectives Materials Housing: Aluminium alloy, anodised Caps: Aluminium alloy Pistons/Racks: Aluminium alloy Pinion: Aluminium alloy Seals: NBR Bearings: self-lubricating plastic Screws: stainless steel A2 Options available 3-position operation with bar-positurn 3P differing mounting and connecting dimensions possible pinion optional with internal double- or acc. to IN ISO 5211 Housing: anodised, powder-coated, SILACOAT Caps: SILACOAT pinion: stainless steel AISI 303; AISI 316 upon request Ambient temperature Rated pivoting angle Torque Control pressure Control medium / Quality -20 C to +80 C double and : 90 rated pivoting angle as standard from +5 to -10 adjustable in both end positions 2.5 Nm to 6,000 Nm 2 to 8 bar filtered air in respect of remaining oil content, dust and water minimum according to IN ISO / class 4 low-temperature model: -40 C to +80 C high-temperature model: 20 C to +160 C also upon request: other non-aggressive gaseous or liquid mediums Mounting Variations rive Pinion Function Mounting Type 2/2-wayvalve 2/2-wayvalve rive Pinion Function Mounting Type Butterfly valve ouble = Z (upon request) spring force closed A ouble = Z (upon request) spring force closed A Octagonal = V spring force open spring force closed F Ball valve and Cock valve Octagonal = V spring force open spring force closed F spring force open H spring force open H 3

4 Function double-acting When pressure is applied to both of the external chambers through input connection 4, then the pistons move together into the basic position (0 ). The force from both pistons is transferred onto the pinion C via the toothed rack. If input connection 2 is given pressure and 4 as exhaust, then the pistons move apart into the 90 position. C E 2 4 E In both positions, the pivoting angle can be set via the adjusting screws to a position of + 5 and - 10 in a depressurised condition. When the correct angle is reached, then fi x with locking nut E. C E 2 4 E Torque for double-acting actuators, Type A [Nm] Actuator type Control pressure Pst [bar] 2 2,5 3 3,5 4 4,5 5 5, A ,5 3,2 3,8 4,4 5,1 5,7 6,4 7,0 7,6 8,9 10,2 A A A A A A A A A A A A A A A

5 Function In the model the springs push the pistons back into the basic position and air is exhausted from connection 2. C E 2 4 E The number of springs can be selected to correspond to the applied pressure (from 2 up to 14 pcs.). C E 2 4 E Adjustment of the end positions is described in Function double-acting 5

6 Torques actuators, type AS [Nm] Actuator type AS-004 AS-006 AS-008 AS-011 AS-018 AS-026 No. springs Spring force Md F [Nm] Pneumatic applied torque Md N [Nm] at min. control pressure P St [bar] 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 7,0 8,0 Md min Md max min max min max min max min max min max min max min max min max min max min max min max

7 Actuator type AS-037 AS-050 AS-076 AS-110 AS-160 No. springs Spring force Md F [Nm] Pneumatic applied torque Md N [Nm] at min. control pressure P St [bar] 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 7,0 8,0 Md min Md max min max min max min max min max min max min max min max min max min max min max min max

8 Actuator type AS-230 AS-350 AS-510 AS-750 No. springs Spring force Md F [Nm] Pneumatic applied torque Md N [Nm] at min. control pressure P St [bar] 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 7,0 8,0 Md min Md max min max min max min max min max min max min max min max min max min max min max min max

9 imensioned drawing for actubar type A/AS-001 to A/AS-230 Type A-001 Type A/AS-004 and A/AS-006 Z10 ø12 ø52 xdeep 19,5 B 4 C 15 ISO H ISO I 4 xdeep Fxdeep Gxdeep Cover cap B C 30 C 30 Type A/AS-008 to A/AS-230 ø52 Air connection 24 E K N M J 32 A B L M5x8 O M6x12 9

10 imensioned drawing for actubar type A/AS-350 to A/AS-750 xdeep xdeep Fxdeep ISO H ø A-350/544 mm, A-510/556 mm, A-750/619 mm A1 (AS) B L M C 2 30 E M5x8 M6x

11 Table of imensions Type A/AS A B C E Fxdeep Gxdeep ISO H ISO I J K L M N O xdeep G 1/8 M5x8 ø36/f03 22, x G 1/8 M5x8 M6x9 ø36/f03 ø50/f x G 1/8 M6x9 M8x12 ø50/f05 ø70/f x G 1/8 M6x9 M8x12 ø50/f05 ø70/f x G 1/8 M6x9 M8x12 ø50/f05 ø70/f x G 1/4 M6x9 M8x12 ø50/f05 ø70/f x G 1/4 M8x12 M10x15 ø70/f07 ø102/f x G 1/4 M8x12 M10x15 ø70/f07 ø102/f10 40, x G 1/4 M8x12 M10x15 ø70/f07 ø102/f10 40, x G 1/4 M10x15 M12x18 ø102/f10 ø125/f x G 1/4 M10x15 M12x18 ø102/f10 ø125/f x G 1/4 M10x15 M12x18 ø102/f10 ø125/f x G 1/4 M16x24 ø140/f x G 1/4 M20x40 ø165/f x G 1/4 M20x40 ø165/f x G 1/4 M20x40 ø165/f x60 ouble-acting actuators Type A Weight Volume/ouble-stroke [kg] [L] 001 0,34 0, ,21 0, ,81 0, ,97 0, ,59 0, ,80 1, ,27 1, ,23 2, ,25 3, ,90 6, ,94 9, ,46 9, ,00 12, ,60 16, ,90 25, ,74 34,86 Single-acting actuators Type AS Weight* Volume/ouble-stroke [kg] [L] 004 1,38 0, ,04 0, ,13 0, ,89 0, ,28 0, ,93 0, ,43 1, ,81 1, ,66 2, ,02 3, ,60 4, ,30 5, ,00 10, ,20 16, ,16 23,77 * weight at 12 springs 11

12 Spare parts 1 Cover cap 2 End-stop cam 3 Ring clip 4 End cap left 5 End cap right 6 End cap seal 7 Threaded pin 8 O-Ring 9 Housing 10 Threaded pin 11 Namur shaft 12 Visual display 13 Piston 14 Guidance segment 15 O-Ring 16 O-Ring 17 Piston guidance ring 18 Upper sliding ring 19 Pinion 20 Spring 21 Lock-nut 22 Lower sliding ring 23 Cap screw Schematic rawing Spare part set No. 1 Set of seals Parts 6, 8, 15, 16 Spare part set No. 2 Set of wear parts Parts 14, 17, 18, 22 Spare part set No. 3 Cap, complete Parts 4, 5, 6, 23 Ordering Code (example) A S / V22 F A / Z A Function S = single = double ^ Type = Md/bar Pivoting angle 90 No. springs Pinion model * Mounting type Page 3 * V = octagonal with measurements Z = double- with dimensions given 12

13 Interfaces Actubar as center of the Vacotrol system possesses interfaces according to all standards. Modular construction enables combinations with the following products from our extensive range as well as all other commercially available positioners, solenoid valves and valve fittings. Interface actuator/signal unit acc. to VI/VE 3845 switchcontrol miniswitch switchmaster Interface actuator/signal unit bar-vacotrol bar-positurn and bar-positurn 3P posiswitch Interface actuator/control valve to VI/VE 3845 Namur bar-solenoid valve Multibar (pressure booster) Throttle plate Interface actuator/valve acc. to IN EN ISO 5211 Manual override Reductions Adapters Mounting brackets Curious about more? Would like more detailed information? Visit our website at 13

14 bar GmbH Auf der Hohl attenberg/germany Tel. +49 (0) Fax +49 (0) Technical development and change of datas is reserved. by bar GmbH - 03/2010

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