V2 FASTENING CLAMP. For tools of: ASSEMBLY VERIFICATION HANDLING MECHANIZING WELDING, etc. System patented by MISATI

Transcription

1 For tools of: V2 FASTENING CLAMP ASSEMLY VERIFICATION HANDLING MECHANIZING WELDING, etc. System patented by MISATI

2 Unique Advantages HIGHER HOLDING FORCE ø dan ø dan ø dan ø dan Smaller MISATI clamps can be used to make the same force as other manufacturers bigger clamps. REDUCED SIZE ø ø ø ø50 In small areas it is required the highest holding force. 1 System patented by MISATI

3 Unique Advantages 7 YEARS OF GUARANTEE ø32 ROLLING MECHANISM 3 59 cm LOW AIR CONSUMPTION UILT-IN CONNECTIONS More technical information in: PDF FILES System patented by MISATI 2

4 Company / Services Since 1979 MISATI manufactures, designs and supplies fastening elements throughout the world for machine manufacturers and great users, such as multinational companies in the automobile sector. Our customers emphasize MISATI's technology as contrasted with other manufacturers because of the superior performance qualities of our clamps in the sense of SMALLER SIZE, HIGHER STRESS and EASIER APPLICATION at very competitive prices. An advanced design with patented technology, achieved thanks to our Research & Development department, combined with the manufacturing quality ISO 9001 and an efficient service enable us to provide an effective response to our customers. These are the reasons why our customers and suppliers have had total confidence in us for so many years, and we hope that you will share that trust with them. UNIQUE ADVANTAGES Properties of HIGH STRESS, REDUCED SIZE, EASY ADJUSTMENT, UILT-IN CONNECTIONS, MULTIPLE ATTACHMENT, SPECIFIC ACCESSORIES and TOWER LOCK ODY are unique and patented by MISATI. PRODUCTION OWN PRODUCTION, automated processes with the most advanced numerical control machines. IS QUALITY We keep constant efforts of innovation in DESIGN, MANUFACTURING and SERVICE to the customer. R & D ADVICE, RESEARCH and PROJECT in attachment techniques and special clamps under regulations. 72h DELIVERY TIME Usually 3 DAYS for standard elements, placed at your plant at the EU. $ NO ADDED COSTS PACKAGING and SHIPPING COSTS up to destination (EU) are included in the list prices. 7 YEARS GUARANTEE Our CLAMPS, marked with the month and year when manufactured, are guaranteed for 7 YEARS or with 20 million manoeuvres. 3 System patented by MISATI

5 Index L-... I-... C-... Clamps Pages 5 to 12 5, 6 7, 8 9, 10 Assembly of Gripper Fingers L I C Pages 13 to A-... FL-... FI-... R... SC-... Gripper Fingers Pages 23 to 38 23, 25, 27, 29 24, 26, 28, ,36 37,38 CC-... SA-... Fastening of the Clamp Pages 39 to PT-... NEW SI-... CS-... Accessories Pages 42 to Special Applications Pages 45 to Anti-spatter NEW Antirust 20 &45 Opening Edged Sheets High Temperatures NEW Applications Pages 53 to 54 System patented by MISATI 4

6 Clamps L-... NEW Maximum Pressure: 10 bar * 5 L-20 L-32 L-40 L Nm * 120 dan * 150 Nm * 300 dan * 300 Nm 475 Nm * * Work Pressure: 6 bar 600 dan 950 dan * * Material: F-114 Mechanized and hardened steel TYPE Fastening Momentum( =0º) Clamping Force ( =0º, r=50) Piston Consumption Weight Ø20 Ø32 Ø40 Ø50 These figures vary according to and r. Check Technical Data in cm 3 59 cm cm cm 0.65 Kg 1.40 Kg 2.90 Kg 4.00 Kg

7 Clamps L-... O ±0.01 P CC-... (P. 39) øk H8 L E I J M 90º A D G±0.01 økh8 L F M C V Q H W Assembly of the sensor on one of the two sides SI-... (P. 43) øn S±0.01 CC-... (P. 39) ørh8 U T TYPE A C D E F G H I J K L M N O P Q R S T U V W L M L-32 L M6 M L M M G1/ G1/ G1/

8 Clamps I-... NEW Maximum pressure: 10 bar * 7 I-20 I-32 I-40 I Nm * 120 dan * 150 Nm * 300 dan * 300 Nm 475 Nm * * Work pressure: 6 bar 600 dan 950 dan * * Material: F-114 Mechanized and hardened steel TYPE Fastening Momentum( =0º) Clamping Force ( =0º, r=50) Piston Consumption Weight Ø20 Ø32 Ø40 Ø50 These figures vary according to and r. Check Technical Data in cm 3 59 cm cm cm 0.61 Kg 1.50 Kg 2.80 Kg 4.00 Kg

9 Clamps I-... I CC-... (P. 39) E O±0.01 A D økh8 L M C P J M L økh8 V Q H W 90º G±0.01 Assembly of the sensor on one of the two sides SI-... (P. 43) F øn S±0.01 CC-... (P. 39) ørh8 U T TYPE A C D E F G H I J K L M N O P Q R S T U V W I M I-32 I M6 M I M M G1/ G1/ G1/

10 Clamps C-... NEW Maximum pressure: 10 bar Work pressure: 6 bar Material: F-114 Mechanized and hardened steel * 9 TYPE C-20 C-32 Fastening Momentum ( =0º) Clamping Force ( =0º, r=50) 60 Nm * 120 dan * 150 Nm* 300 dan * * * Piston Ø20 Ø32 Consumption 3 16 cm 3 59 cm Weight 0.65 Kg 1.40 Kg 3 C Nm 600 dan Ø cm 2.90 Kg These figures vary according to and r. Check Technical Data in

11 Clamps C-... I økh8 CC-... (P. 39) L M J P 14º E O±0.01 V Q A D G±0.01 økh8 L F M S±0.01 C ørh8 H Assembly of the sensor on one of the two sides SI-... (P. 43) øn CC-... (P. 39) U T Start: Fastening from the outside CLOSED OPEN TYPE A C D E F G H I J K L M N O P Q R S T U V W C-20 C M M M5 9.8 G1/ C M G1/

12 Gripper Fingers RG-... (P. 35) Our standard tread fingers of ribbed ball-and-socket joint (RG) absorb all the slight inclinations of the piece to fasten. At the same time, the high friction coefficient of this ribbed surface can also withstand lateral components. 13

13 Gripper Fingers GK-... (P. 38) SC-... (P. 37) Jaw blocks (SC) reproduce the surface of the piece to fasten. They can be regulated with a set of shims (GK). Standard gripper fingers make the customer save in design and construction of special pieces and in number of interventions on the clamp. 14

14 Gripper Fingers for L-... Assembly Nr. 01 A-RG-... (P. 23) FL-RG-... (P. 24) X4 L-... (P. 5,6) SI-... RG-... (P. 43) (P. 35) Assembly Nr. 02 A-RG1-... FL-RG1-... (P. 25) (P. 26) X2 L-... (P. 5,6) SI-... RG-... (P. 43) (P. 35) 15

15 Gripper Fingers L-... Assembly Nr. 03 A-SC-... FL-SC-... (P. 27) (P. 28) X2 x2 L-... (P. 5,6) GK-... (P. 38) SI-... (P. 43) SC-... (P. 37) Assembly Nr. 04 A-SCL-... FL-SCL-... (P. 29) (P. 30) x2 X2 L-... (P. 5,6) GK-... (P. 38) SI-... (P. 43) SC-... (P. 37) 16

16 Gripper Fingers for I-... Assembly Nr. 05 I-... (P. 7,8) A-RG-... (P. 23) FI-RG-... SI-... RG-... (P. 31) (P. 43) (P. 35) X4 Assembly Nr. 06 I-... (P. 7,8) A-RG1-... (P. 25) FI-RG1-... SI-... RG-... (P. 32) (P. 43) (P. 35) x2 17

17 Gripper Fingers for I-... Assembly Nr. 07 I-... (P. 7,8) A-SC-... (P. 27) x2 x2 FI-SC-... GK-... SI-... (P. 33) (P. 38) (P. 43) SC-... (P. 37) Assembly Nr. 08 I-... (P. 7,8) A-SCL-... (P. 29) x2 X2 FI-SCL-... GK-... SI-... (P. 34) (P. 38) (P. 43) SC-... (P. 37) 18

18 Gripper Fingers for C-... Assembly Nr. 09 C-... (P. 9,10) X2 A-RG-... (P. 23) X4 SI-... RG-... (P. 43) (P. 35) Assembly Nr. 10 C-... (P. 9,10) x2 A-RG1-... (P. 25) x2 SI-... RG-... (P. 43) (P. 35) 19

19 Gripper Fingers for C-... Assembly Nr. 11 C-... (P. 9,10) x2 A-SC-... (P. 27) x2 x2 GK-... (P. 38) SI-... (P. 43) SC-... (P. 37) Assembly Nr. 12 C-... (P. 9,10) x2 A-SCL-... (P. 29) x2 X2 GK-... (P. 38) SI-... (P. 43) SC-... (P. 37) 20

20 Gripper Finger A-RG-... A C I F A-RG-20 A-RG-32 D 0.03 A-RG A-RG-50 G E H IT IS RECOMMENDED TO USE RIED ALL-AND-SOCKET JOINTS (Page 35) APPLICATION EXAMPLES OLTS & CENTRING GUIDE USHINGS INCLUDED Material: urnished F-114 TYPE A C D E F G H I J K A-RG M M5x20 A-RG M M6x25 A-RG-40 A-RG M12 M M8x35 M10x30 23

21 Fixed Gripper Finger FL-RG-... A øj h6 L C 3 G H I L FL-RG FL-RG D F E FL-RG-40 FL-RG IT IS RECOMMENDED TO USE RIED ALL-AND-SOCKET JOINTS (Page 35) APPLICATION EXAMPLES OLTS & CENTRING GUIDE USHINGS INCLUDED Material: urnished F-114 TYPE A C D E F G H I J K FL-RG M52 M8 10 FL-RG M66 M10 12 FL-RG-40 FL-RG M8x20 M10x20 M12 M

22 Gripper Finger A-RG1-... A H E A-RG A-RG C A-RG1-40 A-RG F D G IT IS RECOMMENDED TO USE RIED ALL-AND-SOCKET JOINTS (Page 35) APPLICATION EXAMPLES OLTS & CENTRING GUIDE USHINGS INCLUDED Material: urnished F-114 TYPE A C D E F G H I J K A-RG M M5x20 A-RG M M6x25 A-RG1-40 A-RG M12 M M8x35 M10x30 25

23 Fixed Gripper Finger FL-RG1-... A C F G H J J D E K I FL-RG FL-RG FL-RG FL-RG IT IS RECOMMENDED TO USE RIED ALL-AND-SOCKET JOINTS (Page 35) APPLICATION EXAMPLES OLTS & CENTRING GUIDE USHINGS INCLUDED Material: urnished F-114 TYPE A C D E F G H I J K FL-RG M52 M FL-RG M66 M FL-RG1-40 FL-RG M8x20 M10x20 M12 M

24 Gripper Finger A-SC-... A C I J A-SC-20 A-SC D 3 A-SC-40 A-SC G H øf h6 E IT IS RECOMMENDED TO USE SHIMS (GK-... Page 38) AND JAW LOCKS (SC-... Page 37) APPLICATION EXAMPLES OLTS & CENTRING GUIDE USHINGS INCLUDED Material: urnished F-114 TYPE A C D E F G H I J K A-SC M5x20 M6x20 A-SC M6x25 M8x25 A-SC-40 A-SC M8x35 M10x40 M10x30 M10x30 27

25 Fixed Gripper Finger FL-SC-... A øj h6 C L 3 G H I K L FL-SC FL-SC-40 FL-SC FL-SC D F E IT IS RECOMMENDED TO USE SHIMS (GK-... Page 38) AND JAW LOCKS (SC-... Page 37) APPLICATION EXAMPLES OLTS & CENTRING GUIDE USHINGS INCLUDED Material: urnished F-114 TYPE A C D E F G H I J K L FL-SC M52 9 M6x20 10 FL-SC M66 11 M8x25 12 FL-SC-40 FL-SC M8x20 M10x M10x30 M10x

26 Gripper Finger A-SCL-... C A I J D 3 A-SCL A-SCL øf h6 A-SCL-40 A-SCL-50 G H E IT IS RECOMMENDED TO USE SHIMS (GK-... Page 38) AND JAW LOCKS (SC-... Page 37) APPLICATION EXAMPLES OLTS & CENTRING GUIDE USHINGS INCLUDED TYPE A-SCL M5x20 M6x20 A-SCL-32 A-SCL-40 A-SCL-50 A C D E F G H I J K M6x30 M8x Material: urnished F-114 M8x35 M10x40 M10x30 M10x30 29

27 Fixed Gripper Finger FL-SCL-... A E ØJ h6 C G H 3 FL-SCL FL-SCL FL-SCL-40 F L I K M FL-SCL-50 D IT IS RECOMMENDED TO USE SHIMS (GK-... Page 38) AND JAW LOCKS (SC-... Page 37) APPLICATION EXAMPLES OLTS & CENTRING GUIDE USHINGS INCLUDED Material: urnished F-114 TYPE FL-SCL M52 9 M6x20 10 FL-SCL-32 FL-SCL-40 FL-SCL-50 A C D E F G H I J K M66 11 M8x M8x20 M10x M10x30 M10x30 L M

28 Fixed Gripper Finger FI-RG-... H C A D F E J G I FI-RG FI-RG FI-RG FI-RG IT IS RECOMMENDED TO USE RIED ALL-AND-SOCKET JOINTS (Page 35) APPLICATION EXAMPLES OLTS & CENTRING GUIDE USHINGS INCLUDED TYPE A C D E F G H I J K FI-RG M52 M8 FI-RG-32 FI-RG-40 FI-RG M66 M Material: urnished F-114 M8x20 M10x20 M12 M12 31

29 Fixed Gripper Finger FI-RG1-... G C A D E J I F H FI-RG FI-RG FI-RG FI-RG IT IS RECOMMENDED TO USE RIED ALL-AND-SOCKET JOINTS (Page 35) APPLICATION EXAMPLES OLTS & CENTRING GUIDE USHINGS INCLUDED Material: urnished F-114 TYPE A C D E F G H I J K FI-RG M52 M8 15 FI-RG M66 M10 19 FI-RG1-40 FI-RG M8x20 M10x20 M12 M

30 Fixed Gripper Finger FI-SC-... A H C D F E I K FI-SC FI-SC G FI-SC-40 FI-SC-50 3 ØJ h IT IS RECOMMENDED TO USE SHIMS (GK-... Page 38) AND JAW LOCKS (SC-... Page 37) APPLICATION EXAMPLES OLTS & CENTRING GUIDE USHINGS INCLUDED TYPE A C D E F G H I J K L FI-SC M52 9 M6x20 FI-SC-32 FI-SC-40 FI-SC M66 11 M8x M8x20 M10x20 Material: urnished F M10x30 M10x30 33

31 Fixed Gripper Finger FI-SCL-... A H C E D F I K G 3 L FI-SCL FI-SCL øj h6 FI-SCL FI-SCL IT IS RECOMMENDED TO USE SHIMS (GK-... Page 38) AND JAW LOCKS (SC-... Page 37) APPLICATION EXAMPLES OLTS & CENTRING GUIDE USHINGS INCLUDED TYPE A C D E F G H I J K L FI-SCL M52 9 M6x20 13 FI-SCL-32 FI-SCL-40 FI-SCL M66 11 M8x M8x20 M10x20 Material: urnished F M10x30 M10x

32 Ribbed all-&-socket Joint RG-... Cº Detalle rótula RG-... Cº RG-... RG-20 RG-32 RG-40 RG RG RG EXAMPLES OF APPLICATIONS OLTS INCLUDED Material: Hardened steel & steel for bearings TYPE A RG-20 RG-32 RG-40 RG-50 M8 M10 M12 M C TYPE A RG RG M8 M C

33 Levelling all-&-socket Joint RP-.../... A D C 5º Cº RGD-... RGD-... Cº RP-... øa RP-... For very delicate pieces, it is recommended to use the levelling ball-and-socket joint RP-... OLTS INCLUDED EXAMPLES OF APPLICATIONS Example of an order: RP-08/48 Material: Galvanized, hardened F-114 TYPE A C D RP-05 RP-06/... RP-08/ M5 M6 M RP-10/ M RP-12/ M TYPE A C RGD-20 RGD-32 RGD-40 RGD-50 M8 M10 M M D 36

34 Jaw lock SC-... = = Area to be machined by the customer according to the surface to fasten. G 3.1 A Recommended treatment: Quenching & Tempering øe H8 D±0.01 C F SC-A SC-AL-20 SC-A SC-AL-32 SC-A SC-AL-40 SC-A SC-AL APPLICATION EXAMPLES I-... C-... L-... L-... L-... Material: urnished F-114 TYPE A C D E F G SC-A M6 13 SC-A-32 SC-A-40 SC-A M M10 M TYPE A C D E F G SC-AL M6 13 SC-AL-32 SC-AL-40 SC-AL M M10 M

35 Shim Kit GK-... C D Thickness A GK-20 GK-32 GK-40 Adjustment of mm can be created on jaw blocks SC-... with the shims in this kit (GK-...) (Page 37). APPLICATION EXAMPLES TYPE A C D Thickness F G GK GK-32 GK-40 GK Material: F

36 Centring Guide ushing CC-... øa h6 ø C It is recommended to use centring guide bushings (CC-...) in order to withstand lateral forces and to precisely place couplings and mountings. APPLICATION EXAMPLES I-... (P. 7, 8) L-... (P. 5, 6) C-... (P. 9, 10) Material: urnished F-114 TIPO A C D CC CC CC-40 CC TIPO CC-SC-20 CC-SC-32 CC-SC-40 CC-SC-50 A C D

37 Centring Guide ushing CC-... APPLICATION EXAMPLES I-... (P. 7, 8) L-... (P. 5, 6) C-... (P. 9, 10) I-...(EE-..1 ) (P. 50) C-...(EE-..1) (P. 50) L-...(EE-..1) (P. 50) 40

38 MOUNTINGS - Clamp Mounting racket SA... NEW G A ØH D 2 F ØJ h6 C E Weight (kg) SA SA SA I Examples of applications olts included Material: Anodized Duraluminium TYPE A C D E F G ØH I ØJ SA M8 M SA M10 M SA M12 M Misati reserves the right to modify any characteristics of this catalogue. Check the last stage of information in

39 Rearside Protection PT-... G L D E øi øh øj A CC-... (P. 39) k F C±0.01 NEW PT PT PT PT ONLY FOR CLAMPS L-... THE COUPLING MUST E USED AT THE LOWER SIDE OF THE ARM. APPLICATION EXAMPLES OLTS & CENTRING GUIDE USHINGS INCLUDED Material: urnished F-114 TYPE A C D E F G H I J K PT M52 PT-32 PT-40 PT M M8x20 M10x20 L

40 uilt-in Sensor SI-... SI-20, SI-20N F E A D C SI-32, SI-32N SI-40, SI-40N SI-50, SI-50N F ELECTRICAL CONNECTIONS SI-20, SI-20N 0.02 A D SI-32, SI-32N 0.02 E SI-40, SI-40N 0.03 C SI-50, SI-50N 0.03 NPN PNP (1) (2) (4) (1) (2) (4) (3) + (3) 0 C - + C 0 - APPLICATION EXAMPLES COVER AND OLTS INCLUDED Material: PA6 IP 65 TYPE A C D E F SI M12 M4 SI M12 M4 SI M12 M4 PNP TYPE A C D E F SI-20N M12 M4 SI-32N M12 M4 SI-40N M12 M4 SI M12 M4 SI-50N M12 M4 NPN 43

41 Cable Connectors M12 L CS-001-L L CS-002-L H M M L CS-004-L L CS-003-L M H H M CS-010 M CS-011 NEW H 2 WH 2 WH M M 1 N 3 U 3 U 1 N 4 K 4 K H M APPLICATION EXAMPLES CS-001/600 CS-002/1000 TYPE CS-001/... CS-002/ L COMMENTS 2000 Straight connectors of M12, 4 poles, without Led, 2000 with a degree of protection IP67 and cables ready for aggressive environments (PUR). 44

42 Special Application EE-... ANTI-SPATTER L-32 (EE-324) NEW TECHNICAL SPECIFICATIONS Nonstick: Resistance and Arc Welding. Antirust: Higher than 1000 h. in salt spray. Thermal Resistance: Temperatures between 260ºC 290ºC Chemical Resistance: Solvents and chemical products. Low Coefficient of friction: etween Electrical Properties: Antistatic coating. TYPE EE-204 EE-324 EE-404 EE-504 CLAMP COMMENTS The answer to the requests for extra protection against oxidation and welding sparks in extreme environments (corrosion, high temperatures, etc.) is a full protective coating with POLYMER FLUORIDE (Teflon). 45

43 Special Application EE-... ANTIRUST NEW L-32 (EE-327) + A-RG-32 (EE-327) + FL-RG-32 (EE-327) + RG-32 (EE-327) TECHNICAL SPECIFICATIONS Nonstick: Resistance and Arc Welding. Antirust: Higher than 1000 h. in salt spray. Thermal Resistance: Temperatures between 260ºC 290ºC Abrasion Resistance: Surface hardness between HRC Chemical Resistance: Solvents and chemical products. Low Coefficient of friction: etween TYPE EE-207 EE-327 EE-407 EE-507 CLAMP COMMENTS The answer to the request for extra protection in extreme environments (welding sparks, corrosion, high temperature, etc.) is a full protective coating of the clamp with CHEMICAL NICKEL with TEFLON (PTFE), giving a high surface hardness. 46

44 Special Application EE º AND 45º OPENING OF THE ARMS 90º 20º 45º L-... L-... L-... Standard EE-020 EE º 20º 45º I-... I-... I-... EXAMPLES OF APPLICATIONS L-20 (EE-020) L-40 (EE-045) I-32 (EE-020) I-20 (EE-045) TYPE OPENING EE º EE º COMMENTS Special application available with miniclamps L-... I-... and C

45 Special Application EE-... EDGED SHEETS A 12º 12º A EXAMPLES OF APPLICATIONS I-20 (EE-203) + A-RG-20 + FL-RG-20 + RG-20 L-32 (EE-323) + A-SC-32 + FL-SC-32 + GK-32 + SC-32 Special Arm TYPE A Ø PISTON EE EE EE-403 EE COMMENTS It could be considered the manufacture of special arms, depending on necessity. 48

46 Special Application EE-... HIGH TEMPERATURES TYPE CLAMP EE EE-329 EE EE COMMENTS The temperature that the clamp can endure depends on the maximum temperature withstood by the pneumatic Viton seals (270ºC) 49

47 Special Casquillo Application centraje CC-... EE-... LATERAL FASTENING THROUGH THE ODY ±0.01 ØDH8 E C A±0.01 CC-... (P. 39) F EXAMPLES OF APPLICATIONS C-32 (EE-321) I-40 (EE-401) L-20 (EE-201) TYPE A C D E F G H I EE M5 2.1 EE M6 2.1 EE-401 EE M8 M J K 50

48 Special Application EE-KA PNEUMATIC CUSHIONING OF THE OPENING OF THE ARM Application of special arms with an excess length or mass requires a pneumatic cushioning and, in some cases, flow regulators. Adjustment of cushioning Turn of the arm»30º PNEUMATIC CUSHIONING Head with cushioning TYPE EE-KA COMMENTS Special application only available with miniclamps L-32, 40, 50 & I-32, 40, 50 and a 90º opening. External figures of one clamp with cushioning are the same as the ones of the standard clamp. Example of an order: L-32 (EE-KA) 51

49 Special Application EE-... REAR SENSOR A C = = EXAMPLES OF APPLICATIONS SENSOR NOT INCLUDED I-40 (EE-402) C-20 (EE-202) L-32 (EE-322) TYPE A C COMMENTS EE-202 M8 7 EE-322 EE-402 EE-502 M8 M8 M It only detects the opening of the clamp. It is recommended to use sensor the SI-... (Page 41) 52

50 Applications Shaped Surface Mechanizing Die Forming Welding Grips Handling Welding Tool 53

51 Applications Special Gripper Fingers Transfer Press Verification Welding Grip Assembly Welding Tool 54

52 OTHER FIELDS AUTOMATION STAMPING PROCESSES ULTRALIGHT ROOT GRIPS Catalogues available in: PDF FILES Headquarters MISATI, S.L. System patented by MISATI Puig i Valls, arcelona (SPAIN) Tel : Fax: misati@misati.es Agencies