435 SKID STEER PARTS CATALOG

Transcription

1 435 SKID STEER PARTS CATALOG Publication Part Number: NA Photograph may show installation of optional equipment. This unit first become available in January, TABLE OF CONTENTS GENERAL INFORMATION SECTION 2 ENGINE SECTION 3 FUEL SYSTEM SECTION 4 ELECTRICAL SYSTEM SECTION 5 TRACKS / STEERING SECTION 6 POWER TRAIN SECTION 7 BRAKES SECTION 8 HYDRAULICS SECTION 9 CHASSIS/ATTACHMENTS INDEX

2 Issued November, NA Bur Copyright 2004 CNH America LLC. All Rights Reserved.

3 TABLE OF CONTENTS RADIATOR - COOLANT RECOVERY SYSTEM FAN - FAN BELT EXHAUST SYSTEM 02-03A EXHAUST SYSTEM, ASPIRATOR AIR CLEANER - ENGINE GRID HEATER ENGINE - MOUNTING 02-06A OIL FILL, ENGINE ENGINE - BLOCK HEATER ENGINE CYLINDER BLOCK CYLINDER BLOCK OIL PUMP, PAN CYLINDER BLOCK - COVERS BREATHER - ENGINE CYLINDER HEAD CYLINDER HEAD - COVERS CYLINDER HEAD - VALVE MECHANISM INTAKE MANIFOLD EXHAUST MANIFOLD CRANKSHAFT CONNECTING ROD PISTON - ENGINE FLYWHEEL - ENGINE PULLEY - CRANKSHAFT CAMSHAFT - TIMING CONTROL TURBOCHARGER ENGINE, OIL OIL PUMP - ENGINE OIL FILTERS - ENGINE PIPING - ENGINE OIL OIL FILTER AND COOLER WATER PUMP COOLING SYSTEM - ENGINE THERMOSTAT - ENGINE COOLING SYSTEM WATER PUMP - CONTROL FAN DRIVE POWER TAKE OFF ENGINE - LIFT HOOK FUEL LINES CONTROLS - THROTTLE FUEL INJECTION PUMP FUEL INJECTION SYSTEM - INJECTOR INJECTION PUMP - CONTROL FUEL INJECTION SYSTEM FUEL INJECTION SYSTEM FUEL FILTER FUEL PUMP FUEL INJECTION SYSTEM FUEL INJECTION SYSTEM STARTER

4 TABLE OF CONTENTS ALTERNATOR ALTERNATOR MOUNTING BATTERY - CABLES DISCONNECT SWITCH - REMOTE JUMP START HARNESS, FRONT - CHASSIS HARNESS, REAR - CHASSIS SWITCH MOUNTING - CHASSIS OPTIONS SWITCH MOUNTING - LOCK, LOADER CONTROL (EUROPE) HARNESS - CAB, SEAT BAR HARNESS - DOOR, FRONT HARNESS, FRONT - AUXILIARY WIPER, WINDSHIELD CONTROLS, RIGHT HAND - HANDLE CONTROLS, LEFT HAND - HANDLE LAMP ASSY - BEACON, ROTATING HORN - MOUNTING MOUNTING - LAMP, LICENSE PLATE (EUROPE) LAMP ASSY - LICENSE PLATE (EUROPE) MOUNTING - LAMP ASSY, COMBINATION, FRONT MOUNTING - LAMP ASSY, COMBINATION, REAR MOUNTING - LAMPS, ROAD (EUROPE) LAMP, BRAKE (EUROPE) BACKUP ALARM ELECTRICAL ACCESSORIES SOCKET HYDROSTATICS - PUMP, SUPPLY AND RETURN OIL COOLER - MOUNTING OIL COOLER - MOUNTING (HIGH FLOW) HYDROSTATICS - CASE DRAIN HYDROSTATICS - DRIVE MOTORS HYDROSTATICS - TWO SPEED HYDROSTATICS - TWO SPEED, VALVE ASSY FILTER ASSY - MOUNTING PUMP, TANDEM - MOUNTING PUMP, TANDEM PUMP, TANDEM PUMP, TANDEM PUMP, TANDEM PUMP, TANDEM PUMP, TANDEM PUMP, GEAR (WITHOUT HIGH FLOW) PUMP, GEAR (HIGH FLOW) MOTOR ASSY - SINGLE SPEED MOTOR ASSY - SINGLE SPEED MOTOR ASSY - SINGLE SPEED MOTOR ASSY - TWO SPEED MOTOR ASSY - TWO SPEED MOTOR ASSY - TWO SPEED DRIVE LINE AXLE ASSY WHEELS BRAKE SYSTEM - HYDRAULIC

5 TABLE OF CONTENTS HYDRAULICS - LOADER LIFT HYDRAULICS - LOADER BUCKET HYDRAULICS - SELF-LEVELING VALVE ASSY, SELF LEVEL HYDRAULICS - AUXILIARY SYSTEM HYDRAULICS - RIDE CONTROL HYDRAULICS - COUPLER SYSTEM VALVE ASSY, CONTROL - HIGH FLOW VALVE ASSY, CONTROL - LOADER VALVE ASSY, CONTROL - LOADER CYLINDER - LOADER LIFT CYLINDER - LOADER BUCKET HYDRAULICS, ATTACHMENT - HIGH FLOW, GEAR HYDRAULICS, ATTACHMENT - HIGH FLOW, ACCUMULATOR HYDRAULICS, ATTACHMENT - HIGH FLOW, SUPPLY AND RETURN HYDRAULICS, ATTACHMENT - HIGH FLOW, CONTROL VALVE SECONDARY FRONT AUXILIARY SECONDARY FRONT AUXILIARY - VALVE ASSY SECONDARY FRONT AUXILIARY VALVE ASSY, CONTROL - HIGH FLOW FRAME - LOADER LIFT SUPPORT - LOADER FRAME ARM, LOADER H-FRAME COUPLER, MECHANICAL COUPLER, HYDRAULIC BUCKETS, LOADER MM (73 IN) WIDE BUCKET BUCKETS, LOADER MM (82 IN) WIDE BUCKET CHASSIS PLATES, FLOOR CONSOLE, CONTROL CONTROLS - LOADER AND GROUND DRIVE LINKAGE - LOADER AND GROUND DRIVE LINKAGE - AUXILIARY SYSTEM HOOD DOOR, REAR SOUND PADS COUNTERWEIGHTS SEAT, MOUNTING - NON-SUSPENSION SEAT, MOUNTING - SUSPENSION SEAT - SUSPENSION SEAT - SUSPENSION SEAT - SUSPENSION FRAME AND SEAT BAR LIFT HOOK REAR LATCH AND PIVOT HEAT SHIELD HEADLINER DOOR, FRONT - WINDSHIELD DOOR, FRONT - MOUNTING, FRAME DOOR, FRONT - LATCH WINDOWS - SIDE AND TOP

6 TABLE OF CONTENTS MOUNTING MIRROR, REAR VIEW HEATER AND AIR CONDITIONING - MOUNTING HEATER AND AIR CONDITIONING - COMPRESSOR MOUNTING HEATER AND AIR CONDITIONING - RECEIVER-DRIER MOUNTING HEATER AND AIR CONDITIONING - HOSES HEATER AND AIR CONDITIONING - HEADLINER HEATER AND AIR CONDITIONING ASSY HEATER - MOUNTING HEATER HEATER ASSY DECALS DECALS DECALS - ENGLISH DECALS - BRAZILIAN PORTUGUESE, CANADIAN FRENCH, LATIN AMERICAN SPANISH DECALS - DANISH, DUTCH, FINNISH DECALS - FRENCH, GERMAN, GREEK DECALS - ITALIAN, NORWEGIAN, POLISH DECALS - PORTGUESE, SPANISH, SWEDISH

7 GENERAL INFORMATION PROPRIETARY NOTICE The contents of this manual are proprietary data of this company. Reproduction or use of any part for other than the operation and maintenance of our equipment is permissible only if expressly authorized in writing. Additional copies may be obtained from your dealer. Address requests for copies to your Dealer and refer to the publication part number appearing on the bottom of the rear catalog cover or on the title page. COMPANY POLICY Company policy, which is one of continuous improvement, reserves the right to change prices and to make changes in design and specification at any time without notice and without obligation to modify units previously built. All data given in this book is subject to production variations. Dimensions and weights are approximate only and the illustrations do not necessarily show machines in standard condition. For exact information about any particular machine please consult your dealer. PARTS AND ACCESSORIES Genuine parts and accessories have been specifically designed for these machines. We would like to point out that non-genuine parts and accessories have NOT been examined and released by the Company. The installation and or use of such products could have negative effects upon the design characteristics of your machine and thereby affect its safety. The company is not liable for any damage caused by the use of non-genuine parts and accessories. OWNER ASSISTANCE We want you to be completely satisfied with your investment. Normally any problems with your equipment will be handled by your dealer's Service Department; however, misunderstandings can occur. If your problem has not been handled to your satisfaction, we suggest the following: 1. Contact the owner or General Manager of the dealership, explain the problem, and request assistance. When additional assistance is needed, your dealer has direct access to our office. 2. Provide your dealer with: Your Name, Address, and Telephone number Machine Model and Serial Number Dealership Name and Address Machine purchase date and amount of use Nature of problem Be aware that your problem will likely be resolved in the dealership using the dealer's facilities, equipment, and personnel. So it is important that your initial contact be with the dealer. SPARE PARTS To maintain operating efficiency, use original spare parts. When ordering parts, give the following information: Machine Model Machine and Engine Serial Numbers Part Number from the Parts Catalog IMPROVEMENTS We are continually striving to improve our products. We reserve the right to make improvements or changes when it becomes practical and possible to do so, without incurring any obligation to make changes or additions to the equipment sold previously. MODEL CODES The range of machines listed may not be available in all countries or markets therefore, for the latest information consult your local dealer. I

8 II

9 HOW TO USE YOUR PARTS CATALOG 1. Figure Number 2. Sequence Code within the Figure Number 3. Page Number within the Sequence Code 4. Date of Printing (month / year) 5. Figure Description 6. General information regarding the figure 7. Parts supplied in repair kits per symbol reference 8. Figure call-out of the part number (REF) 9. Technical specifications relating to the part indicated 10. Figure call-out includes bracketed items, the included items may also be listed in the additional description area 11. Orientation - Arrow indicates front of the machine 12. Footnote - Additional information relating to the part number. In this example, equals another figure that this part is shown on 13. Part Number NSS = Not Serviced Separately (Non-serviced parts) Bracketed numbers = not available as service parts in this market 14. Not Available as service part in this market 15. YR/SN Year Before 01/85 = Part valid for production January 1985 and before From 01/85 = Part valid for production from January 1985 and after BTW 01/85 & 02/02 = Part valid for machines produced between January 1985 and February Serial Number (P.I.N.) BSN JJC = Part valid for serial number JJC and below ASN JJC = Part valid for serial number JJC and above BTW JJC & JJC = Part valid for serial numbers between JJC & JJC Total Quantity of the Part referred to in the page. The quantity can be replaced by the following indications: AR = As Required X = As required 17. Part Description 18. Additional description of the part to help confirm identification 19. Figure Notes 20. Model Number(s) RIGHT-HAND AND LEFT-HAND The reference to right-hand and left-hand in this catalog is identified by the operator standing at the rear of the basic unit (without rear attachment), looking toward the front of the machine (in normal forward travel). For pages covering any machine attachments, right-hand and left-hand are defined by the operator sitting in the position for proper operation of the attachment. DIMENSIONS Metric and U.S. hardware dimensions do not show the numeric designations of standard coarse threads. A number following a semi colon (;) is the class or grade of hardware. A comma (,) represents the decimal point (.) used in U.S. dimensions. III

10 EXPLANATION OF ABBREVIATIONS AC Alternating Current L litre adj adjustable lb pounds amp ampere lb-ft pound-foot AR As required lg long ASN Serial number and after P.I.N. and after LH LH thd left-hand left-hand thread blkhd br BSN BTW cc cl cmprsn cn pt cp pt CRS CST cu yd DC deg dg pt dia dr type fc fc sl fem fem PT fl flat pt ft ga gal gpm gr hd hdg pt hp ID in Incl. inv fl bulkhead branch before Serial number before P.I.N. between cubic centimetre class compression cone point cup point Chrome Alloy Steel Carbon Steel cubic yard Direct Current degree dog point diameter drive type face face seal female female pipe thread flare flat point feet or foot gauge gallon or gallons gallons per minute grade head half dog point horsepower inside diameter inch or inches Includes inverted flare M m ml mm NF No. NPT NS OD ohm Or ORB ORFS ov cntr ov pt oz P psi pt PT rd rd holes RH RH thd rpm sl sq SST st strk sw T thk tpr tube OD (prefix) metric thread size metre milliliter millimetre National Fine number National Pipe Thread National Super Fine outside diameter electrical unit of resistance O-ring O-ring boss O-ring face seal over center oval point ounce pitch pounds per square inch pint pipe thread round round holes right-hand right-hand thread revolutions per minute self-locking square Stainless Steel self-tapping stroke swivel teeth thick taper tube outside diameter K kg km/h kilo kilogram kilometers per hour V W X yd volt or volts watt or watts as required yard IV

11 SECTION INDEX RADIATOR - COOLANT RECOVERY SYSTEM FAN - FAN BELT EXHAUST SYSTEM 02-03A EXHAUST SYSTEM, ASPIRATOR AIR CLEANER - ENGINE GRID HEATER ENGINE - MOUNTING 02-06A OIL FILL, ENGINE ENGINE - BLOCK HEATER ENGINE CYLINDER BLOCK CYLINDER BLOCK OIL PUMP, PAN CYLINDER BLOCK - COVERS BREATHER - ENGINE CYLINDER HEAD CYLINDER HEAD - COVERS CYLINDER HEAD - VALVE MECHANISM INTAKE MANIFOLD EXHAUST MANIFOLD CRANKSHAFT CONNECTING ROD PISTON - ENGINE FLYWHEEL - ENGINE PULLEY - CRANKSHAFT CAMSHAFT - TIMING CONTROL TURBOCHARGER ENGINE, OIL OIL PUMP - ENGINE OIL FILTERS - ENGINE PIPING - ENGINE OIL OIL FILTER AND COOLER WATER PUMP COOLING SYSTEM - ENGINE THERMOSTAT - ENGINE COOLING SYSTEM WATER PUMP - CONTROL FAN DRIVE POWER TAKE OFF ENGINE - LIFT HOOK

12 02-01 p1 11/04 RADIATOR - COOLANT RECOVERY SYSTEM

13 02-01 p1 11/04 RADIATOR - COOLANT RECOVERY SYSTEM REF FN PART NUMBER YR/SN QTY DESCRIPTION RADIATOR Incl. 1A, 1B 1A FITTING Drain 1B CAP, RADIATOR RESERVOIR, COOLANT EXPNSN FRAME ASSY Upper Radiator; Component Parts Not Serviced Separately BOLT 1/4 x 3/ CUSHION HOSE ASSY. Coolant Recovery WASHER, LOCK NUT 1/ FRAME ASSY Lower Radiator SEAL CLIP, HOSE HOSE ASSY. Lower Radiator CLAMP HOSE ASSY. Upper Radiator 435

14 02-02 p1 11/04 FAN - FAN BELT

15 02-02 p1 11/04 FAN - FAN BELT REF FN PART NUMBER YR/SN QTY DESCRIPTION FAN 480 mm 2 A SPACER WASHER, LOCK SCREW M10 x SHROUD ASSY BOLT, CARRIAGE.38 x SCREW M8 x WASHER, LOCK WASHER 9 x 16 x 1.6 mm 10 { } 1 Fan Guard V-BELT Fan Belt 435

16 02-03 p1 10/04 EXHAUST SYSTEM

17 02-03 p1 10/04 EXHAUST SYSTEM REF FN PART NUMBER YR/SN QTY DESCRIPTION ROD Muffler Support ROD Muffler Support ROD Muffler Support ROD Muffler Support GASKET Muffler MUFFLER Standard A1 8 SPACER Hose Clamp SCREW M8 x SCREW M10 x A1 4 NUT Flange, Spiral Lock, M WASHER, LOCK WASHER, LOCK SCREW M10 x WASHER, LOCK SCREW M14 x SCREW M8 x WASHER 9 x 20 x 1,6 mm A1 1 TUBE Exhaust Extension A1 1 PLATE, LARGE Exhaust Doubler SCREW M8 x WASHER 9 x 20 x 1,6 mm NUT M8 435

18 02-03A p1 10/04 EXHAUST SYSTEM, ASPIRATOR

19 02-03A p1 10/04 EXHAUST SYSTEM, ASPIRATOR REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 { } 1 Hose, Check Valve to Air Cleaner A2 1 VALVE Aspirator Check 3 { } 1 Mounting Plate 4 { } 1 Hose, Check Valve to Muffler BOLT Thread to Head, M8 x WASHER 9 x 20 x 1.6 mm NUT Lock, M CLAMP Type F, # CLAMP Type F, #36 10 { } 1 Aspirating Exhaust Muffler 435

20 02-04 p1 10/04 AIR CLEANER - ENGINE

21 02-04 p1 10/04 AIR CLEANER - ENGINE REF FN PART NUMBER YR/SN QTY DESCRIPTION CLEANER ASSY. Air Cleaner; Incl { } 1 Body A1 1 ELEMENT Primary A1 1 ELEMENT Secondary A1 1 COVER, FILTER 5 A POPPET, VALVE SCREW M8 x HOSE CLAMP Type F, # A2 1 BRACKET SCREW M10 x WASHER, LOCK CLIP, HOSE WASHER 9 x 20 x 1,6 mm HOSE CLAMP Type F, #12 17 L FITTING Connector 435

22 GRID HEATER p1 10/04

23 02-05 p1 10/04 GRID HEATER REF FN PART NUMBER YR/SN QTY DESCRIPTION NUT 1/ SCREW M10 x WASHER, LOCK 5/ WASHER, LOCK No WASHER 1/ NUT No SCREW 1/4 x WASHER, LOCK M WASHER, LOCK M NUT 5/ HEATER Grid GASKET CLAMP 25.4 mm CABLE Grid Heater SWITCH, SOLENOID Solenoid CABLE Grid Heater NUT M NUT 1/ L STRAP 435

24 02-06 p1 11/04 ENGINE - MOUNTING

25 02-06 p1 11/04 ENGINE - MOUNTING REF FN PART NUMBER YR/SN QTY DESCRIPTION ENGINE Engine Assy; 3 Cylinder; Without Alternator MOUNT, ENGINE Mount Assy ADAPTER Engine Adapter MOUNT, ENGINE Engine Mount Assy; Incl. 4A - 4C 4A CUP Cup, Snubber 4B ISOLATOR Isolator 4C SPACER Spacer SCREW M16 x WASHER.656 x 2.5 x.188 mm WASHER 17.5 x 30 x 4 mm NUT M WASHER 13.5 x 24 x 3 mm WASHER, LOCK Belleville, M NUT M BOLT M12 x SCREW M12 x SCREW M12 x WASHER 22 x 37 x 4 mm 16 { } 2 Bolt; M20 x 1.5 x SCREW M8 x WASHER, LOCK HUB ELEMENT PIN 10 x

26 02-06A p1 11/04 OIL FILL, ENGINE

27 02-06A p1 11/04 OIL FILL, ENGINE REF FN PART NUMBER YR/SN QTY DESCRIPTION SCREW M8 x SCREW M12 x WASHER, LOCK 12 mm NUT M8 5 { } 1 O-Ring; 1-9/16 x 1-3/ SCREW 5/16-18 x 5/ FITTING Dipstick Tube TUBE Oil Fill TUBE Oil Fill HOSE ASSY. Oil Fill SPRING 35 mm HOSE ASSY. Dipstick DIPSTICK ANGLE Oil Fill Mounting BRACKET CAP, FILLER Oil 435

28 02-07 p1 05/04 ENGINE - BLOCK HEATER

29 02-07 p1 05/04 ENGINE - BLOCK HEATER REF FN PART NUMBER YR/SN QTY DESCRIPTION A1 1 CABLE, ELECTRIC 1829 mm (72 in) HEATER 750W, 120V 3 L STRAP WASHER 9 x 17 x 2 mm SCREW M8 x 20;

30 ENGINE p1 09/04

31 02-08 p1 09/04 ENGINE REF FN PART NUMBER YR/SN QTY DESCRIPTION ENGINE Engine Assy; 3 Cylinder; Without Alternator 435

32 02-09 p1 11/04 CYLINDER BLOCK

33 02-09 p1 11/04 CYLINDER BLOCK REF FN PART NUMBER YR/SN QTY DESCRIPTION CYLINDER BLOCK DOWEL PLUG PLUG PLUG SCREW M12 x 120mm BUSHING NOZZLE DIAM=17 435

34 02-10 p1 11/04 CYLINDER BLOCK

35 02-10 p1 11/04 CYLINDER BLOCK REF FN PART NUMBER YR/SN QTY DESCRIPTION SCREW NOZZLE, LUB. OIL JET TAPPET PLUG M10 x O-RING PLUG M18 x O-RING DOWEL 9 REF INSTRUCTION See Figure 02-16, Cylinder Head 10 REF INSTRUCTION See Figure 02-24, Camshaft 11 REF INSTRUCTION See Figure 02-09, Cylinder Block 12 REF INSTRUCTION See Figure 02-21, Piston 435

36 02-11 p1 11/04 OIL PUMP, PAN

37 02-11 p1 11/04 OIL PUMP, PAN REF FN PART NUMBER YR/SN QTY DESCRIPTION PAN, ENGINE OIL SCREW SCREW SCREW GASKET Front PLUG SCREEN, FILTER O-RING PLUG M22 x GASKET Rear GASKET GASKET SET, OIL PAN Incl. 3, 8, 9 435

38 02-12 p1 11/04 CYLINDER BLOCK - COVERS

39 02-12 p1 11/04 CYLINDER BLOCK - COVERS REF FN PART NUMBER YR/SN QTY DESCRIPTION COVER GASKET SCREW SCREW SCREW SCREW DOWEL 6 REF INSTRUCTION See Figure 02-09, Cylinder Block 7 { } 1 Cover Assy; Fuel Pump, Gear; Incl. 8 8 { } 1 O-Ring SCREW M8 x 1.25 x

40 02-13 p1 11/04 BREATHER - ENGINE

41 02-13 p1 11/04 BREATHER - ENGINE REF FN PART NUMBER YR/SN QTY DESCRIPTION BREATHER GASKET SCREW M6 x 1 x 20 4 REF INSTRUCTION See Figure 02-15, Cylinder Head Cover 435

42 02-14 p1 11/04 CYLINDER HEAD

43 02-14 p1 11/04 CYLINDER HEAD REF FN PART NUMBER YR/SN QTY DESCRIPTION SCREW SCREW PLUG CYLINDER HEAD COTTER, ROCKER ARM VALVE, ENG EXHAUST, STD VALVE, ENGINE, INLET, STD CUP SPRING CUP PLUG 10 x O-RING PLUG VALVE SEAT VALVE SEAT GASKET, CYLINDER HEAD SP= GASKET, CYLINDER HEAD SP= PLUG Not Illustrated 435

44 02-15 p1 11/04 CYLINDER HEAD - COVERS

45 02-15 p1 11/04 CYLINDER HEAD - COVERS REF FN PART NUMBER YR/SN QTY DESCRIPTION CAP, INTRODUCTION GASKET SCREW BUSHING COVER, VALVE GASKET COVER Assy BAFFLE ASSY SCREW 10 REF INSTRUCTION See Figure 02-14, Cylinder Head 435

46 02-16 p1 11/04 CYLINDER HEAD - VALVE MECHANISM

47 02-16 p1 11/04 CYLINDER HEAD - VALVE MECHANISM REF FN PART NUMBER YR/SN QTY DESCRIPTION ROCKER ARM ROD, PUSH SCREW M8 x 1.25 x SCREW RING WASHER ROCKER ARM SPACER NUT SCREW ROCKER ARM SUPPORT 13 REF INSTRUCTION See Figure 02-14, Cylinder Head 435

48 02-17 p1 11/04 INTAKE MANIFOLD

49 02-17 p1 11/04 INTAKE MANIFOLD REF FN PART NUMBER YR/SN QTY DESCRIPTION MANIFOLD, INLET Cover SCREW 8 x 1.25 x SLEEVE SPACER For Grid Heater; See Figure GASKET TUBE, AIR INTAKE Inlet SCREW CLIP, HOSE 9 REF INSTRUCTION See Figure 02-25, Turbocharger 10 REF INSTRUCTION See Figure 02-14, Cylinder Head 435

50 02-18 p1 11/04 EXHAUST MANIFOLD

51 02-18 p1 11/04 EXHAUST MANIFOLD REF FN PART NUMBER YR/SN QTY DESCRIPTION MANIFOLD, EXHAUST GASKET SCREW STUD 5 REF INSTRUCTION See Figure 02-25, Turbocharger 6 REF INSTRUCTION See Figure 02-14, Cylinder Head 435

52 CRANKSHAFT p1 10/04

53 02-19 p1 10/04 CRANKSHAFT REF FN PART NUMBER YR/SN QTY DESCRIPTION CRANKSHAFT DOWEL BEARING, CRANKSHAFT Thrust BEARING, CRANKSHAFT Thrust BEARING, CRANKSHAFT Main; For Service Order { } 3 Bearing, Main; Undersize.25 4 { } 3 Bearing, Main; Undersize.50 4 { } 3 Bearing, Main; Undersize.75 4 { } 3 Bearing, Main; Undersize BEARING, CRANKSHAFT Main; For Service Order { } 3 Bearing, Main; Undersize.25 4 { } 3 Bearing, Main; Undersize.50 4 { } 3 Bearing, Main; Undersize.75 4 { } 3 Bearing, Main; Undersize

54 02-20 p1 11/04 CONNECTING ROD

55 02-20 p1 11/04 CONNECTING ROD REF FN PART NUMBER YR/SN QTY DESCRIPTION LINK CONROD BUSHING SCREW SET, CONN ROD BRGS (STD) 5 REF INSTRUCTION See Figure 02-21, Piston 6 REF INSTRUCTION See Figure 02-19, Crankshaft 435

56 02-21 p1 11/04 PISTON - ENGINE

57 02-21 p1 11/04 PISTON - ENGINE REF FN PART NUMBER YR/SN QTY DESCRIPTION KIT, PISTON & RINGS PIN, PISTON RING, LOCKING KIT, PISTON RINGS 5 REF INSTRUCTION See Figure 02-20, Connecting Rod 435

58 02-22 p1 11/04 FLYWHEEL - ENGINE

59 02-22 p1 11/04 FLYWHEEL - ENGINE REF FN PART NUMBER YR/SN QTY DESCRIPTION FLYWHEEL WITH GEAR GEAR, RING SCREW With Washer DOWEL 5 REF INSTRUCTION See Figure 02-19, Crankshaft 435

60 02-23 p1 11/04 PULLEY - CRANKSHAFT

61 02-23 p1 11/04 PULLEY - CRANKSHAFT REF FN PART NUMBER YR/SN QTY DESCRIPTION PULLEY SCREW 3 REF INSTRUCTION See Figure 02-19, Crankshaft 435

62 02-24 p1 11/04 CAMSHAFT - TIMING CONTROL

63 02-24 p1 11/04 CAMSHAFT - TIMING CONTROL REF FN PART NUMBER YR/SN QTY DESCRIPTION SCREW GEAR, DRIVEN SCREW 8 x FLANGE CAMSHAFT DOWEL GEAR, DRIVEN 8 REF INSTRUCTION See Figure 02-10, Cylinder Block 9 REF INSTRUCTION See Figure 02-12, Cylinder Block Covers 435

64 02-25 p1 11/04 TURBOCHARGER

65 02-25 p1 11/04 TURBOCHARGER REF FN PART NUMBER YR/SN QTY DESCRIPTION NUT GASKET TURBOCHARGER 4 REF INSTRUCTION See Figure 02-18, Exhaust Manifold 435

66 ENGINE, OIL p1 11/04

67 02-26 p1 11/04 ENGINE, OIL REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 { } SCREW GASKET PLUG O-RING 6 REF INSTRUCTION See Figure 02-11, Oil Pan 435

68 02-27 p1 11/04 OIL PUMP - ENGINE

69 02-27 p1 11/04 OIL PUMP - ENGINE REF FN PART NUMBER YR/SN QTY DESCRIPTION PUMP, ENGINE OIL GASKET GASKET SCREW SCREW SCREW 5 REF INSTRUCTION See Figure 02-09, 02-10, Cylinder Block 435

70 02-28 p1 11/04 OIL FILTERS - ENGINE

71 02-28 p1 11/04 OIL FILTERS - ENGINE REF FN PART NUMBER YR/SN QTY DESCRIPTION FILTER, ENGINE OIL 2 REF INSTRUCTION See Figure 02-30, Oil Filter and Cooler 3 REF INSTRUCTION See Figure 02-09, 02-10, Cylinder Block 435

72 02-29 p1 11/04 PIPING - ENGINE OIL

73 02-29 p1 11/04 PIPING - ENGINE OIL REF FN PART NUMBER YR/SN QTY DESCRIPTION SCREW CONNECTOR, HYD O-RING O-RING GASKET BRACKET CONNECTOR, HYD HOSE ASSY GASKET 10 { } O-RING SCREW M12 13 REF INSTRUCTION See Figure 02-30, Oil Filter And Cooler 14 REF INSTRUCTION See Figure 02-25, Turbocharger 435

74 02-30 p1 11/04 OIL FILTER AND COOLER

75 02-30 p1 11/04 OIL FILTER AND COOLER REF FN PART NUMBER YR/SN QTY DESCRIPTION SCREW M8 x SCREW HEAD ASSY. Oil Filter SCREW GASKET GASKET Oil Cooler Core SPACER VALVE, HYDRAULIC CONNECTOR, HYD COOLER, OIL GASKET INTERCOOLER 12 REF INSTRUCTION See Figure 02-09, 02-10, Cylinder Block 435

76 WATER PUMP p1 11/04

77 02-31 p1 11/04 WATER PUMP REF FN PART NUMBER YR/SN QTY DESCRIPTION PUMP, WATER Replaces GASKET SCREW M8 x 1.25 x 25 4 REF INSTRUCTION See Figure , Cylinder Block 435

78 02-32 p1 11/04 COOLING SYSTEM - ENGINE

79 02-32 p1 11/04 COOLING SYSTEM - ENGINE REF FN PART NUMBER YR/SN QTY DESCRIPTION SCREW GASKET SUPPORT PLUG M18 x { } 2 Dowel Pin 6 REF INSTRUCTION See Figure 02-09, 02-10, Cylinder Block 435

80 02-33 p1 11/04 THERMOSTAT - ENGINE COOLING SYSTEM

81 02-33 p1 11/04 THERMOSTAT - ENGINE COOLING SYSTEM REF FN PART NUMBER YR/SN QTY DESCRIPTION SCREW 8 x SCREW ELBOW RING, LIFTING GASKET THERMOSTAT 6 REF INSTRUCTION See Figure 02-14, Cylinder Head 435

82 02-34 p1 11/04 WATER PUMP - CONTROL

83 02-34 p1 11/04 WATER PUMP - CONTROL REF FN PART NUMBER YR/SN QTY DESCRIPTION V-BELT PULLEY 3 REF INSTRUCTION See Figure 04-02, Alternator 4 REF INSTRUCTION See Figure 02-35, Fan Drive 5 REF INSTRUCTION See Figure 02-27, Oil Pump 6 REF INSTRUCTION See Figure 02-23, Pulley, Crankshaft 7 REF INSTRUCTION See Figure 02-31, Water Pump 435

84 FAN DRIVE p1 11/04

85 02-35 p1 11/04 FAN DRIVE REF FN PART NUMBER YR/SN QTY DESCRIPTION SUPPORT SCREW SCREW PULLEY SCREW M10 x 1.5 x CIRCLIP SCREW M10 x 1.5 x BEARING, BALL HUB SPACER 10 REF INSTRUCTION See Figure 04-02, Alternator 11 REF INSTRUCTION See Figure 02-23, Pulley, Crankshaft 12 REF INSTRUCTION See Figure 02-34, VBelt 13 REF INSTRUCTION See Figure 02-31, Water Pump 435

86 02-36 p1 11/04 POWER TAKE OFF

87 02-36 p1 11/04 POWER TAKE OFF REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 { } 1 Drive Assy, Hydraulic Pump RING, LOCKING GASKET SPACER 5 REF INSTRUCTION See Figure 02-09, 02-10, Cylinder Block 435

88 02-37 p1 11/04 ENGINE - LIFT HOOK

89 02-37 p1 11/04 ENGINE - LIFT HOOK REF FN PART NUMBER YR/SN QTY DESCRIPTION RING, LIFTING Lift Hook SCREW M10 x 25 3 REF INSTRUCTION See Figure 02-33, Lift Hook 4 REF INSTRUCTION See Figure 02-14, Cylinder Head 5 REF INSTRUCTION See Figure 02-25, Turbocharger 6 REF INSTRUCTION See Figure 02-09, 02-10, Cylinder Block 435

90

91 SECTION INDEX FUEL LINES CONTROLS - THROTTLE FUEL INJECTION PUMP FUEL INJECTION SYSTEM - INJECTOR INJECTION PUMP - CONTROL FUEL INJECTION SYSTEM FUEL INJECTION SYSTEM FUEL FILTER FUEL PUMP FUEL INJECTION SYSTEM FUEL INJECTION SYSTEM

92 FUEL LINES p1 08/03

93 03-01 p1 08/03 FUEL LINES REF FN PART NUMBER YR/SN QTY DESCRIPTION FILTER, FUEL Inline Fuel Filter HOSE ASSY. Fuel Line HOSE ASSY. Fuel Line ADAPTER Adapter 5 L STRAP 435

94 03-02 p1 10/04 CONTROLS - THROTTLE

95 03-02 p1 10/04 CONTROLS - THROTTLE REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 A KNOB A1 1 LEVER, CONTROL Hand Operated 3 D SPRING BOLT M12 x 60; WASHER 13,5 x 28 x 4 mm A1 1 BEARING A2 1 BUSHING, LARGE 8 R WASHER Belleville C1 1 DISC Friction SCREW M6 x A2 1 LEVER Foot Operated ROD Rod BOLT M8 x WASHER 9 x 20 x 1,6 mm NUT M A1 1 CRADLE 17 H BALL JOINT 1/4 NF NUT 1/4 NF WASHER, LOCK 1/ CLEVIS 1/4 NF 21 D PIN, AXLE 1/4 x 1 22 { } 1 Bracket WASHER, LOCK SCREW M6 x A2 1 STOP Throttle Stop; If Used 435

96 03-03 p1 11/04 FUEL INJECTION PUMP

97 03-03 p1 11/04 FUEL INJECTION PUMP REF FN PART NUMBER YR/SN QTY DESCRIPTION PUMP, FUEL INJECTION SENDER UNIT CONNECTOR, WIRE NUT 5 REF INSTRUCTION See Figure 02-14, Cylinder Head 6 REF INSTRUCTION See Figure 03-05, Injection Pump 7 REF INSTRUCTION See Figure 02-09, 02-10, Cylinder Block 8 REF INSTRUCTION See Figure 03-07, Fuel Injection System 435

98 03-04 p1 11/04 FUEL INJECTION SYSTEM - INJECTOR

99 03-04 p1 11/04 FUEL INJECTION SYSTEM - INJECTOR REF FN PART NUMBER YR/SN QTY DESCRIPTION INJECTOR, FUEL SYSTEM GASKET 3 REF INSTRUCTION See Figure 02-14, Cylinder Head 435

100 03-05 p1 11/04 INJECTION PUMP - CONTROL

101 03-05 p1 11/04 INJECTION PUMP - CONTROL REF FN PART NUMBER YR/SN QTY DESCRIPTION GEAR, DRIVEN GASKET STUD M8 x 1.25 x NUT M8 x SPACER GASKET HUB NUT WASHER SCREW M8 x 1.25 x SCREW M8 x 1.25 x REF INSTRUCTION See Figure 02-09, 02-10, Cylinder Block 13 REF INSTRUCTION See Figure 03-03, Fuel Injection Pump 435

102 03-06 p1 11/04 FUEL INJECTION SYSTEM

103 03-06 p1 11/04 FUEL INJECTION SYSTEM REF FN PART NUMBER YR/SN QTY DESCRIPTION TUBE, RIGID BOLT, BANJO M8 x WASHER BOLT, BANJO WASHER 6 REF INSTRUCTION See Figure 02-14, Cylinder Head 7 REF INSTRUCTION See Figure 03-05, Injection Pump, Control 8 REF INSTRUCTION See Figure 03-03, Injection Pump 435

104 03-07 p1 11/04 FUEL INJECTION SYSTEM

105 03-07 p1 11/04 FUEL INJECTION SYSTEM REF FN PART NUMBER YR/SN QTY DESCRIPTION PIPE INJECTION Tube; Injection Fuel Supply SCREW 3 REF INSTRUCTION See Figure 03-03, Injection Pump 435

106 FUEL FILTER p1 11/04

107 03-08 p1 11/04 FUEL FILTER REF FN PART NUMBER YR/SN QTY DESCRIPTION FILTER ASSY FILTER, FUEL SCREW M8 x 1.25 x FITTING FITTING HEAD, FILTER 8 REF INSTRUCTION See Figure 02-14, Cylinder Head 435

108 FUEL PUMP p1 11/04

109 03-09 p1 11/04 FUEL PUMP REF FN PART NUMBER YR/SN QTY DESCRIPTION PUMP, FUEL GASKET SCREW 8 x CONNECTOR, HYD GASKET 6 REF INSTRUCTION See Figure 02-09, 02-10, Cylinder Block 435

110 03-10 p1 11/04 FUEL INJECTION SYSTEM

111 03-10 p1 11/04 FUEL INJECTION SYSTEM REF FN PART NUMBER YR/SN QTY DESCRIPTION TUBE, RIGID TUBE, RIGID COLLAR, RETAINER O-RING CLAMP 6 REF INSTRUCTION See Figure 03-08, Fuel Filter 7 REF INSTRUCTION See Figure 03-09, Fuel Pump 8 REF INSTRUCTION See Figure 03-03, Injection Pump 435

112 03-11 p1 11/04 FUEL INJECTION SYSTEM

113 03-11 p1 11/04 FUEL INJECTION SYSTEM REF FN PART NUMBER YR/SN QTY DESCRIPTION TUBE, RIGID GASKET JACK SCREW CLIP, SPRING 5 REF INSTRUCTION See Figure 03-03, Fuel Injection Pump 6 REF INSTRUCTION See Figure

114

115 SECTION INDEX STARTER ALTERNATOR ALTERNATOR MOUNTING BATTERY - CABLES DISCONNECT SWITCH - REMOTE JUMP START HARNESS, FRONT - CHASSIS HARNESS, REAR - CHASSIS SWITCH MOUNTING - CHASSIS OPTIONS SWITCH MOUNTING - LOCK, LOADER CONTROL (EUROPE) HARNESS - CAB, SEAT BAR HARNESS - DOOR, FRONT HARNESS, FRONT - AUXILIARY WIPER, WINDSHIELD CONTROLS, RIGHT HAND - HANDLE CONTROLS, LEFT HAND - HANDLE LAMP ASSY - BEACON, ROTATING HORN - MOUNTING MOUNTING - LAMP, LICENSE PLATE (EUROPE) LAMP ASSY - LICENSE PLATE (EUROPE) MOUNTING - LAMP ASSY, COMBINATION, FRONT MOUNTING - LAMP ASSY, COMBINATION, REAR MOUNTING - LAMPS, ROAD (EUROPE) LAMP, BRAKE (EUROPE) BACKUP ALARM ELECTRICAL ACCESSORIES SOCKET

116 STARTER p1 11/04

117 04-01 p1 11/04 STARTER REF FN PART NUMBER YR/SN QTY DESCRIPTION MOTOR, STARTER Starter; Incl { } 1 Harness, Starter Jumper 435

118 ALTERNATOR p1 11/04

119 04-02 p1 11/04 ALTERNATOR REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 { } 1 Alternator, Component Parts Not Available At Time Of Printing 435

120 04-03 p1 11/04 ALTERNATOR MOUNTING

121 04-03 p1 11/04 ALTERNATOR MOUNTING REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 { } 1 Alternator; See Figure SPACER BRACKET SCREW M10 x 1.5 x SCREW M10 x NUT M10 x SCREW PAD SCREW M8 x NUT M8 11 REF INSTRUCTION See Figure 02-32, Cooling System 12 REF INSTRUCTION See Figure 02-09, 02-10, Cylinder Block 435

122 04-04 p1 08/04 BATTERY - CABLES

123 04-04 p1 08/04 BATTERY - CABLES REF FN PART NUMBER YR/SN QTY DESCRIPTION BATTERY 12V A1 1 STEM SCREW M8 x NUT, LOCK M CABLE Positive A1 1 CABLE ASSY. Negative 8 NSS 1 NOT SERVICED SEPARATELY Bolt 9 NSS 1 NOT SERVICED SEPARATELY Nut, Lock 10 H MOUNTING CLIP SCREW M8 x A1 1 NUT M8 12A CLAMP 1-1/16 ID SCREW M12 x 30; WASHER 13,5 x 28 x 4 mm CLAMP 1-3/8 ID WASHER 11 x 20 x 2 mm SCREW M10 x D CLAMP NUT, LOCK M10 20 D CLAMP 435

124 04-05 p1 11/04 DISCONNECT SWITCH - REMOTE JUMP START

125 04-05 p1 11/04 DISCONNECT SWITCH - REMOTE JUMP START REF FN PART NUMBER YR/SN QTY DESCRIPTION SCREW M12 x SCREW M10 x WASHER 13,5 x 24 x 3 mm BRACKET Bracket; Remote Jump Start 5 { } 1 Battery Cable; Positive; Connects To Starter Positive Terminal CABLE Connect To Negative Battery Post A1 1 DECAL See Figure A1 1 TERMINAL CONNECTOR Positive; Remote Jump Start A1 1 TERMINAL CONNECTOR Negative; Remote Jump Start A1 1 CABLE 1200 mm (47-1/4 in); Negative; Connect To Engine Block A2 1 ANCHOR 12 H MOUNTING CLIP SWITCH Disconnect WASHER Washer, Clamp Mounting WASHER NUT, LOCK M10 L STRAP 435

126 04-06 p1 11/04 HARNESS, FRONT - CHASSIS

127 04-06 p1 11/04 HARNESS, FRONT - CHASSIS REF FN PART NUMBER YR/SN QTY DESCRIPTION HARNESS Chassis; Incl SPINDLE Adapter; -12 SAE To 1/2 NPTF 2 A PROBE Sender; Transmission Oil Temperature 3 A CLIP NUT M SCREW M5 x 16; 4, NUT M A1 6 CAP A1 1 BREAKER 15 amp; Incl. Hardware C1 1 BAR RESISTOR 25 ohm WASHER 6,6 x 12 x 1,6 mm RELAY 40 amp, 12V; Heavy Duty 13 A FUSE 20 amp; Lights Relay 14 A FUSE 15 Amp; Interlock, Instrument Panel 15 A FUSE 10 amp; Horn, Backup Alarm SCREW M5 x A1 2 BREAKER 40 amp; Incl. Hardware NUT No. 10 NF 435

128 04-07 p1 11/04 HARNESS, REAR - CHASSIS

129 04-07 p1 11/04 HARNESS, REAR - CHASSIS REF FN PART NUMBER YR/SN QTY DESCRIPTION HARNESS Main Chassis; Incl. 1A, 1B; See Figure A L DIODE Not Illustrated; See Figure B NSS 1 NOT SERVICED SEPARATELY Boot MOTOR, STARTER Starter; Incl. 3 3 { } 1 Starter Jumper 4 { } 1 Alternator; 12V, 65 amp; Component Parts Not Available At Time Of Printing WASHER 5 mm NUT M WASHER 8 mm NUT, LOCK M A1 1 SWITCH Air Restriction ELBOW L18331 X STRAP 15 in A2 2 LIGHT, TAIL Incl A1 1 BULB 12V, 5W SCREW No. 8 st x 7/8 15 NSS 1 NOT SERVICED SEPARATELY Lens A2 1 HEADLIGHT Incl. 17, A1 1 BULB A1 1 CLIP, ELECTRICAL SCREW M8 x CLIP 9.5 mm M8 Bolt A1 1 SENDER UNIT Fuel Level R4 1 GASKET SCREW No. 10 NF x 3/ CLAMP 9/16 ID SCREW M8 x A1 1 SWITCH M10; Engine Oil Pressure 27 A PROBE Engine Temp WASHER 13.5 x 28 x 4 mm 29 { } 1 M12 x 80; Use with Nut NUT M SCREW M8 x WASHER, LOCK M8 435

130 04-07 p2 11/04 HARNESS, REAR - CHASSIS

131 04-07 p2 11/04 HARNESS, REAR - CHASSIS REF FN PART NUMBER YR/SN QTY DESCRIPTION NUT M8 435

132 04-09 p1 11/04 SWITCH MOUNTING - CHASSIS OPTIONS

133 04-09 p1 11/04 SWITCH MOUNTING - CHASSIS OPTIONS REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 { } 1 Chassis Options; Not Illustrated PLATE Switch Mounting PLATE Switch Mounting; Models Without Air Conditioning; If Used SCREW M5 x 16; 4, SWITCH Rocker; High Flow; If Equipped A1 1 SWITCH Rocker; Beacon Light; If Equipped SWITCH Rocker; Hydraulic Coupler HARNESS, WIRE Hydraulic Coupler Switch SCREW M5 x 16; 4, A1 1 SWITCH Rocker; Flasher; If Equipped RESISTOR NUT M WASHER 13 A FUSE 10 Amp, Red 14 A FUSE 15 Amp, Lt Blue A1 1 RELAY 45 Amp, Heavy Duty 16 L STRAP A1 1 BRACKET 435

134 04-10 p1 04/04 SWITCH MOUNTING - LOCK, LOADER CONTROL (EUROPE)

135 04-10 p1 04/04 SWITCH MOUNTING - LOCK, LOADER CONTROL (EUROPE) REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 { } 1 Rocker; Loader Lock; If Used 2 {373296A2} 1 Loader Lock; If Used A1 1 BRACKET SCREW M5 x 16; 4,8 435

136 04-11 p1 11/04 HARNESS - CAB, SEAT BAR

137 04-11 p1 11/04 HARNESS - CAB, SEAT BAR REF FN PART NUMBER YR/SN QTY DESCRIPTION HARNESS Cab CLAMP 27 mm, M8 Bolt 3 L18331 X STRAP HARNESS Main Chassis SCREW M6 x WASHER 6.6 x 12 x 1.6 mm NUT M LAMP BASE SCREW M8 x WASHER, LOCK GROMMET A1 2 SWITCH Seat Bar; Interlock; See Figure GROMMET Interlock CLUSTER SCREW 1/4 x 3/ NUT 1/ SWITCH Ignition; Incl. 18, C2 1 SET OF 2 KEYS NUT A1 1 HARNESS Seat Bar; Interlock 435

138 04-12 p1 09/04 HARNESS - DOOR, FRONT

139 04-12 p1 09/04 HARNESS - DOOR, FRONT REF FN PART NUMBER YR/SN QTY DESCRIPTION A2 1 HARNESS Models With Lexan Front Door; Not Illustrated; See Figure A2 1 HARNESS Models With Glass Front Door; See Figure HARNESS Cab; See Figure L STRAP 15 in A1 2 CLIP, WIRE PAD Foam; Mounted To Back Of Windshield Wiper Motor A2 1 KIT Wiper; See Figure A1 1 RESERVOIR ASSY. Components Not Serviced Separately 9 H CLIP NUT M GROMMET.312 in A2 1 SPACER ANGLE Bottle Retention 435

140 04-13 p1 11/04 HARNESS, FRONT - AUXILIARY

141 04-13 p1 11/04 HARNESS, FRONT - AUXILIARY REF FN PART NUMBER YR/SN QTY DESCRIPTION HARNESS, WIRE Front Auxiliary Electric 2 L STRAP 15 in 3 { } 1 Bracket; See Figure HARNESS Front Electric, Chassis A1 1 SWITCH Rocker; Auxiliary Control; See Figure A FUSE 10 amp 435

142 04-14 p1 03/04 WIPER, WINDSHIELD

143 04-14 p1 03/04 WIPER, WINDSHIELD REF FN PART NUMBER YR/SN QTY DESCRIPTION A2 1 KIT Windshield Wiper Front; See Figure 09-32; Incl. 2-12; Components Not Illustrated A1 1 WIPER MOTOR 12V; Incl A1 1 COVER 4 NSS 1 NOT SERVICED SEPARATELY Harness 5 NSS 1 NOT SERVICED SEPARATELY Connector A1 1 SWITCH A1 1 WIPER ARM 450 mm (17-3/4 in) A1 1 BLADE, WIPER 500 mm (19-11/16 in) A1 1 HOSE 915 mm (36 in) A1 2 GROMMET 9 mm ID KIT Wiper Mounting; Incl. 12 and Instructions MOUNTING PARTS Wiper 435

144 04-15 p1 11/04 CONTROLS, RIGHT HAND - HANDLE

145 04-15 p1 11/04 CONTROLS, RIGHT HAND - HANDLE REF FN PART NUMBER YR/SN QTY DESCRIPTION HANDLE WITHOUT SWITCHES HANDLE Control; No Switches; Incl ADAPTER Mount SCREW 4-40 UNC-2A 1.25 in long; Faceplate SCREW UNF-2A 5/16 in long; Grip 4 { } 2 Screw; M5 x 0.8; Cone Point Set HANDLE WITH HORN HANDLE Horn; Incl ADAPTER Mount SCREW 4-40 UNC-2A 1.25 in long; Faceplate SCREW UNF-2A 5/16 in long; Grip 8 { } 2 Screw; M5 x 0.8; Cone Point Set SWITCH Horn A1 1 CONNECTOR HANDLE WITH HORN, RIDE CONTROL HANDLE Horn, Ride Control; Incl ADAPTER Mount SCREW 4-40 UNC-2A 1.25 in long; Faceplate SCREW UNF-2A 5/16 in long; Grip 14 { } 2 Screw; M5 x 0.8; Cone Point Set SWITCH Horn SWITCH Trigger; On/Off; Ride Control HANDLE WITH HORN, RIDE CONTROL, FRONT ELECTRIC HANDLE Horn, Ride Control; Front Electric; Incl ADAPTER Mount SCREW 4-40 UNC-2A 1.25 in long; Faceplate SCREW UNF-2A 5/16 in long; Grip 22 { } 2 Screw; M5 x 0.8; Cone Point Set SWITCH Horn SWITCH Trigger; On/Off; Ride Control SWITCH Rocker; Momentary; Front Electric Switch SWITCH Rocker; Momentary; Front Electric Switch SWITCH Rocker; Momentary; Front Electric Switch SWITCH Rocker; 0n/Off; Front Electric Switch 1 435

146 04-15 p2 11/04 CONTROLS, RIGHT HAND - HANDLE

147 04-15 p2 11/04 CONTROLS, RIGHT HAND - HANDLE REF FN PART NUMBER YR/SN QTY DESCRIPTION A1 1 CONNECTOR A1 1 CONNECTOR C1 1 CONNECTOR 435

148 04-16 p1 11/04 CONTROLS, LEFT HAND - HANDLE

149 04-16 p1 11/04 CONTROLS, LEFT HAND - HANDLE REF FN PART NUMBER YR/SN QTY DESCRIPTION HANDLE WITHOUT SWITCHES HANDLE Control; No Switches; Incl ADAPTER Mount SCREW 4-40 UNC-2A 1.25 in long; Faceplate SCREW UNF-2A 5/16 in long; Grip 4 { } 2 Screw; M5 x 0.8; Cone Point Set HANDLE WITH HYDRAULIC ATTACHMENT SWITCH HANDLE Hydraulic Attachment; Incl ADAPTER Mount SCREW 4-40 UNC-2A 1.25 in long; Faceplate SCREW UNF-2A 5/16 in long; Grip 8 { } 2 Screw; M5 x 0.8; Cone Point Set SWITCH A1 1 CONNECTOR A1 1 CONNECTOR HANDLE WITH HYDRAULIC ATTACHMENT, TWO SPEED SWITCH HANDLE Hydraulic Attachment, Two Speed Switch; Incl ADAPTER Mount SCREW 4-40 UNC-2A 1.25 in long; Faceplate SCREW UNF-2A 5/16 in long; Grip 15 { } 2 Screw; M5 x 0.8; Cone Point Set SWITCH Trigger; On/Off; Two Speed SWITCH Hydraulic Attachment A1 1 CONNECTOR A1 1 CONNECTOR HANDLE WITH HYDRAULIC ATTACHMENT, TURN SIGNAL SWITCH HANDLE Hydraulic Attachment, Turn Signal; Front Electric; Incl ADAPTER Mount SCREW 4-40 UNC-2A 1.25 in long; Faceplate SCREW UNF-2A 5/16 in long; Grip 23 { } 2 Screw; M5 x 0.8; Cone Point Set 435

150 04-16 p2 11/04 CONTROLS, LEFT HAND - HANDLE

151 04-16 p2 11/04 CONTROLS, LEFT HAND - HANDLE REF FN PART NUMBER YR/SN QTY DESCRIPTION SWITCH Hydraulic Attachment SWITCH Rocker; Turn Signal A1 1 CONNECTOR A1 1 CONNECTOR A1 1 CONNECTOR HANDLE WITH HYDRAULIC ATTACHMENT, TURN SIGNAL, TWO SPEED SWITCH HANDLE With Hydraulic Attachment, Turn Signal, Two Speed; Incl ADAPTER Mount SCREW 4-40 UNC-2A 1.25 in long; Faceplate SCREW UNF-2A 5/16 in long; Grip 32 { } 2 Screw; M5 x 0.8; Cone Point Set SWITCH Hydraulic Attachment SWITCH Rocker; Turn Signal SWITCH Trigger; On/Off; Two Speed A1 1 CONNECTOR A1 1 CONNECTOR A1 1 CONNECTOR 435

152 04-17 p1 03/04 LAMP ASSY - BEACON, ROTATING BC02F105

153 04-17 p1 03/04 LAMP ASSY - BEACON, ROTATING REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 B LIGHT, WARNING Component Parts Not Serviced Separately; Replaces E99128; Not Illustrated A1 1 HARNESS Rotating Beacon GROMMET A1 1 SUPPORT A1 1 STRIP, ORNAMENTAL R1 3 SCREW M6,3 st x WASHER 6,6 x 12 x 1,6 mm A1 1 SWITCH Rocker A FUSE 10 Amp Red 435

154 04-18 p1 11/04 HORN - MOUNTING

155 04-18 p1 11/04 HORN - MOUNTING REF FN PART NUMBER YR/SN QTY DESCRIPTION BRACKET HORN SCREW M6 x NUT M SCREW M8 x NUT M8 435

156 04-19 p1 11/04 MOUNTING - LAMP, LICENSE PLATE (EUROPE)

157 04-19 p1 11/04 MOUNTING - LAMP, LICENSE PLATE (EUROPE) REF FN PART NUMBER YR/SN QTY DESCRIPTION A1 1 LIGHT Assembly; License Plate A1 1 PLATE ASSY SCREW M6 x 14; SCREW M10 x NUT M NUT M WASHER 11 x 20 x 2 mm 435

158 04-20 p1 11/04 LAMP ASSY - LICENSE PLATE (EUROPE)

159 04-20 p1 11/04 LAMP ASSY - LICENSE PLATE (EUROPE) REF FN PART NUMBER YR/SN QTY DESCRIPTION A1 1 LIGHT Assembly; License Plate; Incl. 2 2 E LIGHT 24V BOLT M6 x WASHER, LOCK M NUT M6; SIGNAL 435

160 04-21 p1 11/04 MOUNTING - LAMP ASSY, COMBINATION, FRONT BC02H021

161 04-21 p1 11/04 MOUNTING - LAMP ASSY, COMBINATION, FRONT REF FN PART NUMBER YR/SN QTY DESCRIPTION A1 1-2 SUPPORT If Used A1 2 BRACKET Right Hand SCREW M10 x A1 2 SUPPORT Mounting SCREW M6 x WASHER 6,6 x 12 x 1,6 mm 7 L STRAP 15 in A1 1 SUPPORT A1 1 SUPPORT CLAMP 3/8 ID SCREW M8 x NUT M NUT M A2 2 LIGHT, TAIL Assembly; Combination; Incl A1 1 LENS R1 1 BULB 12V, 21W; Turn Signal R1 1 BULB A1 1 CONNECTOR CLAMP 5/8 ID WASHER 9 x 20 x 1,6 mm 435

162 04-22 p1 11/04 MOUNTING - LAMP ASSY, COMBINATION, REAR

163 04-22 p1 11/04 MOUNTING - LAMP ASSY, COMBINATION, REAR REF FN PART NUMBER YR/SN QTY DESCRIPTION A1 2 SUPPORT SCREW M10 x D SEAL, WINDOW 76 mm (3 in); Cut From F A2 2 LIGHT, TAIL Assembly; Combination; Incl A1 1 LENS R1 1 BULB 12V, 21W; Turn Signal R1 1 BULB 12V, 5W; Stop And Tail A1 1 CONNECTOR 4 Junct CLAMP 3/8 ID NUT M6 435

164 04-23 p1 03/04 MOUNTING - LAMPS, ROAD (EUROPE)

165 04-23 p1 03/04 MOUNTING - LAMPS, ROAD (EUROPE) REF FN PART NUMBER YR/SN QTY DESCRIPTION A1 2 LIGHT, WORK Assembly; Incl A1 1 BULB Halogen NUT M10; WASHER, LOCK M A1 2 LUG SCREW M8 x WASHER 9 x 20 x 1,6 mm NUT M A1 2 HARNESS Lamp A1 1 SWITCH Rocker; Lamp 435

166 04-24 p1 11/04 LAMP, BRAKE (EUROPE)

167 04-24 p1 11/04 LAMP, BRAKE (EUROPE) REF FN PART NUMBER YR/SN QTY DESCRIPTION A3 2 BRACKET Light Switch WASHER, LOCK 3 H SWITCH Neutral Start 4 H U-BOLT Switch Mounting NUT # A1 1 HARNESS Brake Light 7 L STRAP A1 1 RELAY Time Delay BOLT M10 x NUT M SCREW M6 x