2 Surface Treatment. TiN coating

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2 DILL Guide of ( Specification) Icons 1 Materials 2 Surface Treatment CD olycrystalline Diamond CD HSS-Co Cobalt HSS WX (TiAIN) coating Diamond coating CABIDE Tungsten Carbide HSSE High Vanadium HSS FX (TiAIN) coating CrN coating XM High grade owder Metallurgy HSS (XM) HSS HSS V (composite multi-layered) coating Smooth coating CM owder Metallurgy HSS (CM) TiCN coating Steam Oxide 3 Tolerance for drill diameter 5 Helix Angle TiN coating Nitride Tolerance for drill diameter Display helix angle of flute for drills and taps 4 Shank Tolerance for shank diameter 6 Cutting Conditions Indicates page No. for recommended drilling conditions. FIT Suitable for the shrink holder system HSS DILL EX-GD egular Drill for General Application ED.No D FL L d Non step processing to depth 4-5 times the hole diameter allows this drill to be used for numerous high speed application. - Drill dia.<13 (with plain straight shank). - Drill dia.>13 (straight and flat shank). ED.No D FL L d EX-MT-GD egular with Morse Tapper Shank for General Application This drill is suitable for lathe and multi-spindle specialized machines. ED.No D FL L d MT MT MT MT MT MT MT2 ED.No D FL L d MT MT MT MT MT MT MT3 EX-GD Low C~0.25% Medium CO.25%~ 0.45% High CO.45%~ SCM ~35 Hardened 35~45 Work Material SUS SKD SKS Ductile Cooper FC FCD Cu 45~50 Quenched and Tampered 50~60 60~70 AL ing Inconel Magnesium AL AC TI AZ91D Metal Metrix Composites EX-MT-GD 2

3 HSS DILL EX-GDN Medium for General Application ED No. D FL L d EX-GDS Stub for General Application 7 7 CABIDE DILL ED No. D FL L d The middle-flute length allows for high speed, non-step processing; to depths up to 4 times the drill diameter ED No. D FL L d igid flute form and stub length enhances efficiency and precision. Most suitable for tapping or lathe processing. ED No. D FL L d Work Material EX-GDN EX-GDS Low C~0.25% Medium CO.25%~ 0.45% High CO.45%~ SCM ~35 Hardened 35~45 SUS SKD SKS Ductile Cooper FC FCD Cu 45~50 Quenched and Tampered 50~60 60~70 AL ing Inconel Magnesium AL AC TI AZ91D Metal Metrix Composites EX-GDS Drilling depth : >3D 3

4 HSS DILL V-GD owder Hss eguler for High Speed rocessing XM V 40 ED.NO D FL L d ED.NO D FL L d The powdered metallurgy HSS and V coating allows for higher speed processing (closed to carbide drills). V-SD eguler HSSE V 28~38 This multi-purpose drill is best used at low to medium speed. ED.NO D FL L d ED.NO D FL L d V-GD Low C~0.25% Medium CO.25%~ 0.45% High CO.45%~ SCM ~35 Hardened 35~45 Work Material SUS SKD SKS Ductile Cooper FC FCD Cu 45~50 Quenched and Tampered 50~60 60~70 AL ing Inconel Magnesium AL AC TI AZ91D Metal Metrix Composites V-SD V-GD Drilling depth : >5D 4

5 CABIDE DILL WDO-5D Carbide wdo droll with internal coolant supply (5d type) Low thrust, enhanced durability and stable drilling have been achieved through the adoption of a new point form and a new coating! ED No. D FL L d ED No. D FL L d NF-GDN CABIDE MEDIUM FO NON-FEOUS MATEIAL ED No. D FL L d FH-GDN Carbide Medium for Hardened ED No. D FL L d This drill is developed for small size drilling in hardened steel. It is applied to deep hole (around 7 x D) 20 ED No. D FL L d ED No. D FL L d WDO-5D NF-GDN FH-GDN Low C~0.25% Medium CO.25%~ 0.45% High CO.45%~ SCM ~35 Hardened 35~45 Work Material SUS SKD SKS Ductile Cooper FC FCD Cu 45~50 Quenched and Tampered 50~60 60~70 AL ing Inconel Magnesium AL AC TI AZ91D Metal Metrix Composites 5

6 CABIDE DILL V-UCS V coated hss countersink ED.NO D x α Dc1 Dc Ds L x x x x x x x x x x x ED.NO D x α Dc1 Dc Ds L x x x x x x x x x x CENTE DILL 60DEG & 90DEG ED.NO 60 DEG 90 DEG d (xd) I D L OKB0003 OKB OKB0008 OKB OKB0009 OKB OKB0010 OKB OKB0011 OKB x OKB0012 OKB OKB0013 OKB x OKB0014 OKB x OKB0015 OKB OKB0016 OKB x OKB0017 OKB OKB0018 OKB x OKB0019 OKB OKB0021 OKB x OKB0022 OKB x DEG & 90DEG ED.NO 60 DEG TIN 90 DEG TIN d (xd) I D L OKB0351 OKB OKB0352 OKB OKB0353 OKB OKB0354 OKB x OKB0355 OKB OKB0356 OKB x OKB0357 OKB OKB0358 OKB OKB0359 OKB x OKB0360 OKB OKB0361 OKB x OKB0364 OKB x OKB0365 OKB x DEG ED Np. d (xd) I D L OKB x OKB x OKB x OKB x OKB x OKB x OKB x OKB x

7 CHAMFEING FX-LDS FX Coated Carbide NC-LDS HSS General Type Since the point angle is 90, this drill increases processing speed for both centering and counter sinking. SHANK TIN-NC-LDS 12 ED No. D x α FL L d x 90º x 90º x 90º x 90º x 90º x 90º TIN Coated HSS The drill with 90 with point angle, is for counter sinking, and a 120 and 130 point angle for positioning process on curved and inclined surfaces. 7 2 ED No. D x α FL L d x 90º x 90º x 90º x 120º x 90º x 90º x 90º x 90º x 120º CHAMFEING 7 2 Since the point angle is 90, this drill increases processing speed for both centering and counter sinking. ED No. D x α FL L d x 90º x 60º x 60º x 90º x 120º x 60º x 90º x 120º ED No. D x α FL L d x 90º x 120º x 60º x 90º x 120º x 90º x 90º FX-LDS Low C~0.25% Medium CO.25%~ 0.45% High CO.45%~ SCM ~35 Hardened 35~45 Work Material SUS SKD SKS Ductile Cooper FC FCD Cu 45~50 Quenched and Tampered 50~60 60~70 AL ing Inconel Magnesium AL AC TI AZ91D Metal Metrix Composites NC-LDS TIN-NC-LDS V-UCS-90 o 6.3 x 90 o 8.3 x 90 o 10.4 x 90 o 12.4 x 90 o 16.5 x 90 o 20.5 x 90 o 25.0 x 90 o 7

8 HSS END MILL SEIES Guide of ( Specification) Icons 1 Materials 3 Tolerance for milling diameter 7 Helix Angle HSS END MILL DIA CBN CEMET CABIDE XM olycrystalline Diamond CBN olycrystalline Cubic Nolon Nitride Cermet Tungsten Carbide High grade owder Metallurgy HSS (XM) CM HSS-Co HSSE HSS owder Metallurgy HSS (CM) Cobalt HSS High Vanadium HSS HSS 4 Shank SHANK FIT Tolerance for milling diameter. Suitable for the shrink holder system. 5 Tolerance of Ball-end adius Identifies the tolerance of the radius for ball-end mills. 6 Tolerance for Cutting Edge Incline Display helic angle of flute for end mills. 8 Cutting Conditions Identites page No. for recommended cutting conditions. 9 Corner Form Identites page No. for recommended cutting conditions. 10 Cutter of Cutting Angle 2 Surface Treatment Tolerance for Cutting Edge Incline of Tapered End Mills. Identites the entering angle of the milling cutter. WXL WXL coating TiN TiN coated WXS WX WX Super coating WX (TiAIN) coating DIA DLC Diamond coated DLC coated JQA-2856 OSG was certified by ISO9001 for the management system at the following factories : Yana Factory in December, 1998 and Toyohashi Factory in December, FX FX (TiAIN) coating CrN CrN coated GX GX coating H Steam Oxide V V (composite multi-layered) coating HSS END MILL SEIES EDS 2 Flute Short Center Cutting JQA-EM1088 OSG acquired ISO14001 in November, 2000 at the following factories and offices : Toyokawa Head Office, Yana Factory, Shinshiro Factory, Toyohashi Factory, Oike Factory, Toyokawa Factory, &D Center, TC Center, and Hongu Center. Edp.no D L Lc D Edp.no D L Lc D Work Material rehardened rehardened Hardened Ductile Cooper s s s ~40 ~45 ~35 ~350HB EDS Heat esistant s 8

9 HSS END MILL SEIES CC-EMS 4 Flute Short Center Cutting ED No. D L Lc d EBD 2 Flute Short Ball End Center Cutting ED No. D L Lc d CC-EML 4 Flutes / Long / Center Cutting HSS END MILL ED No. D L Lc d x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø ED No. D L Lc d Work Material rehardened rehardened Hardened Ductile Cooper s s s ~40 ~45 ~35 ~350HB CC-EMS EBD CC-EML Heat esistant s 9

10 HSS END MILL SEIES EX-TIN-EDS 4 Flute Short Center Cutting ED.No D L Lc d EX-TIN-EMS Tin Coated / Multiple Flutes / Short ED.No D L Lc d ED.No D L Lc d ED.No D L Lc d EX-EES oughing Short oughing end mill with short flute for heavy milling E D L Lc d E D L Lc d Work Material rehardened rehardened Hardened Ductile Cooper s s s ~40 ~45 ~35 ~350HB EX-TIN-EDS EX-TIN-EMS EX-EES Heat esistant s 10

11 CABIDE END MILL SEIES WX-EMS WX Coated / 4 Flute / Short WX-EDS WX Coated / 2 Flute / Short WX WX ED No. D L Lc d ED No. D L Lc d Work Material rehardened rehardened Hardened Ductile Cooper s s s ~40 ~45 ~35 ~350HB WX-EMS WX-EDS Heat esistant s FX-MG-EDS FX Coated / 2 Flute / Short D 12 0~ <D 0~-0.03 FX-MG-EMS FX Coated / 4 Flute / Short D 12 0~ <D 0~ flute end mill for general application. Employs FX coating and is application for high speed and high feed operations. ED No. D L Lc d ED No. D L Lc d Work Material FX-MG-EDS FX-MG-EMS rehardened rehardened Hardened Ductile ~40 ~45 ~55 ~60 ~65 ~35 ~350HB Cooper s s Graphite s Heat esistant s 11

12 EAME To brighten the future of milling technology, which lays the foundation for the world s manufacturing industry; we have reinforced our carbide end mill series WXL New coating WXL End Mill Series TAE BALL NOSE OUGHING END MILLS MULTI DIAMETE END MILLS DOVETAIL CUTTE END MILLS Handles a wide range of materials and applications The new WXL coating excels in lubricity and wear resistance to accommodate a wide range of milling applications Together with the WXS series, the WXL series handles every possible type of material SECIAL SLOT CUTTE END MILLS SUBLAND END MILLS HIGH-HELIX END MILLS WITH NICKS AND CONE ADIUS A single tool handles from cooper to materials up to 50 Applications for WXL Coating WXS Speed WXL OFILE CUTTE END MILLS DOUBLE-END END MILLS 1 FLUTE END MILLS 40 CABIDE EAME CM Carbide Straight eamer ED.No D L Lc Lcf d ~ Work Material Hardness eamer Made Specially Upon equest 1.Carbide Helical eamer (Taper Shank Type) 2. Carbide Helical eamer (Straight Shank Type)

13 TA SEIES TA TYE OF TAS & FEATUES Type Features Application Spiral Flute Taps Spiral flute Chips flow out against tapping direction (ejected from holes) Lower tapping torque and applicable for tapping to the bottom of holes Good cutting action For blid holes Materials where chips come out continuously in coil shape Spiral ointed Taps Fluteless Taps (Forming Taps) Spiral point (Chip Drive) ushes chips forward with low cutting torque Shalow and unique flute from provides strong structure Good cutting action Fluteless Taps do not produce chips recise uniformity of tapped thread limit Excellent rigidity For through holes Materials where chips come out continuously in coil shape High speed tapping For both through & blind holes Materials with Formability Straight Flute Taps (Hand Taps) Straight flute Strong cutting edges Applicable for various cutting conditions Easy to re-grind For both through & blind holes (short thread depth only) Materials where chips come out in power form Hard materials SIAL OINTED TA SEIES TIN-OT Tin Coated This tap is capable of tapping a wide range of materials, but is especially suited for high speed tapping of stainless steel and quenched and tempered steels. ED No. Thread Size TA Lcf L Lc d Flute M2 x 0.4 OH M2.5 x 0.45 OH M3 x 0.5 OH M4 x 0.7 OH M5 x 0.8 OH M8 x 1.25 OH M10 x 1.25 OH M20 x 1.5 OH Work Material Low Medium High Hardened Ductile Cooper Brass Brass Bronze All olled Magnesium ing Zinc Nickel Setting TIN-OT C~0.25% CO.25%~ 0.45% CO.45%~ SCM 25~45 45~55 50~60 SUS SKD SC FC FCD Cu BS BsC B AL AC,ADC MC ZDC 13

14 SIAL OINTED TA SEIES EX-OT General Application Suitable for through hole tapping of carbon steel, alloy steels and nonferrous metals whose chips are produced in continous coil form. These taps discharge chips trough the hole. ED No. Thread Size TA Lcf L Lc d Flute M1.4 x 0.3 OH M2 x 0.4 OH M2.6 x 0.45 OH M3 x 0.5 OH M3 x 0.5 OH M3 x 0.5 OH M3 x 0.6 OH M3.5 x 0.6 OH M4 x 0.75 OH M4 x 0.7 OH M4 x 0.7 OH M4 x 0.7 OH M5 x 0.5 OH M5 x 0.8 OH M5 x 0.8 OH M6 x 0.75 OH M6 x 1 OH M6 x 1 OH M8 x 1 OH M8 x 1.25 OH M8 x 1.25 OH ED No. Thread Size TA Lcf L Lc d Flute M9 x 1 OH M10 x 1 OH M10 x 1 OH M10 x 1.25 OH M10 x 1.5 OH M10 x 1.5 OH M11 x 1.25 OH M12 x 1.5 OH M12 x 1.25 OH M12 x 1.75 OH M14 x 1.5 OH M14 x 1.25 OH M14 x 2 OH M16 x 2 OH M18 x 2.5 OH M20 x 2.5 OH M24 x 2 OH M30 x 1.5 OH M36 x 2 OH M36 x3 OH M48 x 3 OH V-OT Tin Coated This tap is capable of a wide range of application, on both soft or hard materials. It is particularly suited for high speed tapping ( with a highly diluted water soluble oil ). This tap is also suitable for dry tapping. ED No. Thread Size TA Lcf L Lc d Flute M4x0.7 OH M6x1 OH M8 x 1.25 OH M10 x 1.25 OH M12 x 1.75 OH M16x2 OH M18x2.5 OH M20x2.5 OH Work Material Low Medium High Hardened Ductile Cooper Brass Brass Bronze All olled Magnesium ing Zinc Nickel Setting EX-OT C~0.25% CO.25%~ 0.45% CO.45%~ SCM 25~45 45~55 50~60 SUS SKD SC FC FCD Cu BS BsC B AL AC,ADC MC ZDC V-OT 14

15 SIAL FLUTED TA SEIES EX-SFT General Application This tap is made for cutting materials whose chips are produced in continous coil form, such as Steel, Steel, and nonferrous metals. TA ED No. Thread Size TA Lcf L Lc d Flute M1.4 x 0.3 OH M2.0 x 0.4 OH M3.0 x 0.5 OH M3.0 x 0.5 OH M3.5 x 0.6 OH M4.0 x 0.5 OH M4.0 x 0.7 OH M4.0 x 0.75 OH M4.0 x 0.75 OH M5.0 x 0.8 OH M5.0 x 0.8 OH M6.0 x 1.0 OH M6.0 x 0.75 OH M6.0 x 1.0 OH M6.0 x 1.0 OH M7.0 x 0.75 OH M7.0 x 1 OH M8.0 x 1 OH M8.0 x 1.25 OH M8.0 x 1.25 OH M8.0 x 1.25 OH M9.0 x 1 OH M9.0 x 1.25 OH M10 x 1 OH M10 x 1.25 OH M10 x 1.25 OH M10 x 1.5 OH M10 x 1.5 OH ED No. Thread Size TA Lcf L Lc d Flute M10 x 1.5 OH M10.0 x 1 OH M12 x 1 OH M12 x 1.25 OH M12 x 1.5 OH M12 x 1.75 OH M12 x 1.75 OH M12 x 1.75 OH M14 x 1.5 OH M14 x 2 OH M16 x 1.5 OH M16 x 1.5 OH M16 x 2 OH M18 x 1.5 OH M18 x 2.5 OH M20 x 1.5 OH M20 x 2 OH M20 x 2.5 OH M22 x 1.5 OH M22 x 2 OH M22 x 2.5 OH M24 x 2 OH M24 x 3 OH M25 x 2 OH M26 x 1.5 OH M30 x 3.5 OH M36 x 4 OH M42 x 4.5 OH M48 x 5 OH Work Material Low Medium High Hardened Ductile Cooper Brass Brass Bronze All olled Magnesium ing Zinc Nickel Setting EX-SFT C~0.25% CO.25%~ 0.45% CO.45%~ SCM 25~45 45~55 50~60 SUS SKD SC FC FCD Cu BS BsC B AL AC,ADC MC ZDC WX Super Coating Two Flute Ball Nose 1. The newly developed WX Super Coating achieves high-speed, high precision milling of hard materials 2. A short flute length has been adopted to enhance tool rigidity (sizes bellow 3 are shapped with a neck recess) 3. Seamless ball-side tangency 15

16 SIAL FLUTED TA SEIES TIN-SFT Tin Coated EX-SUS-SFT For Steel TAS This tap is suitable for tapping depths less than 2D, in low- medium carbon steels and stainless steels. equires water soluble lubricant. ED No. Thread Size TA Lcf L Lc d Flute M4 x 0.7 OH M6.0 x 1.0 OH M8 x 1.25 OH M10 x 1.25 OH M18 x 1.5 OH M20 x 2.5 OH M33 x 3.5 OH Suitable for tapping blind holes in materials such as stainless steel, copper and thermo plastic. ED No. Thread Size TA Lcf L Lc d Flute M4 x 0.7 OH M6 x 1 OH M8 x 1.25 OH M8 x 1.25 OH M10 x 1.5 OH M12 x 1.75 OH M16 x 2 OH M16 x 1.5 OH M18 x 2.5 OH M22 x 2.5 OH M24 x 3 OH M27x 3 OH M30 x 3.5 OH WX Super Coating END MILL Series V-SFT V Coated This tap is capable of a wide range of application, on both soft or hard materials. It is particularly suited for high speed tapping (wide a highly diluted water soluble oil). ED No. Thread Size TA Lcf L Lc d Flute M4x0.7 OH M6 x 1.00 OH M6 x 1.00 OH M8x1.25 OH M10x1.5 OH M12 x 1.75 OH M16x2 OH M24x3 OH Work Material Low Medium High Hardened Ductile Cooper Brass Brass Bronze All olled Magnesium ing Zinc Nickel Setting TIN-SFT C~0.25% CO.25%~ 0.45% CO.45%~ SCM 25~45 45~55 50~60 SUS SKD SC FC FCD Cu BS BsC B AL AC,ADC MC ZDC EX-SUS-SFT V-SFT 16

17 FLUTELESS TA SEIES NT For steel Using plastic deformation to produce internal threads, this tap is suitable for tapping low carbon steel, alloy steels and stainless steels. It is especially efficienct for tapping blind holes because it creates no chips. V-NT V NU-oll By powder metallurgy H.S.S. and special thread form, long tool life processing is possible at wide. ED No. Thread Size TA Lcf L Lc d M2 x 0.4 H M3 x 0.5 H M4 x 0.7 H M4 x 0.7 H M5 x 0.8 H M5 x 0.8 H M6 x 1 H M7 x 1 H M10 x 1.5 H M10 x 1.5 H M10 x 1.25 H M12 x 1.75 H M16 x 2 H M20 x 2.5 H TIN-NT Tin Coated ED No. Thread Size TA Lcf L Lc d M2 x 0.4 H M2.5 x 0.45 H M2.6 x 0.45 H M3 x 0.5 H M3.5 x 0.6 H M3.5 x 0.6 H M4 x 0.7 H M4 x 0.7 H M5.0 x 0.8 H M6.0 x 1.0 H M6.0 x 1.0 H M8.0 x 1.25 H M8.0 x 1.25 H M10.0 x 1.0 H M10.0 x 1.0 H M10.0 x 1.25 H M10.0 x 1.25 H M12.0 x 1.25 H Suitable for tapping steels and nonferrous metal alloys. Capable of efficient, long life, high speed tapping. ED No. Thread Size TA Lcf L Lc d M1.4 x 0.3 H M2 x 0.4 H M2 x 0.4 H M2.3 x 0.4 H M2.3 x 0.4 H M2.5 x 0.45 H M2.6 x 0.45 H M3 x 0.5 H ED No. Thread Size TA Lcf L Lc d M3 x 0.5 H M4 x 0.7 H M5 x 0.8 H M6 x 1 H M6 x1 H M7 x 1 H M8 x 1.25 H M10 x 1 H M10 x 1.25 H Work Material Low Medium High Hardened Ductile Cooper Brass Brass Bronze All olled Magnesium ing Zinc Nickel Setting NT C~0.25% CO.25%~ 0.45% CO.45%~ SCM 25~45 45~55 50~60 SUS SKD SC FC FCD Cu BS BsC B AL AC,ADC MC ZDC V-NT TIN-NT 17

18 STAIGHT FLUTED TAS (HAND TA) HT General Application ED No. Thread Size TA Lcf L Lc d Flute 234 M2 x 0.4 OH1 S M3 x 0.5 OH1 S M5 x 0.8 OH2 S M6 x 1 OH2 S M8 x 1.25 OH2 S M10 x 1.5 OH2 S M10 x 1 OH2 S M12 x 1.75 OH2 S ED No. Thread Size TA Lcf L Lc d Flute 864 M12 x 1.5 OH2 S M14 x 2 OH2 S M16 x 2 OH2 S M18 x 2.5 OH3 S M22 x 2.5 OH3 S M24 x 3 OH3 S M27 x 3 OH3 S M30 x 3.5 OH3 S Work Material HT Low Medium High C~0.25% CO.25%~0.45% CO.45%~ SCM 25~45 Hardened 45~55 50~60 Ductile Bronze Cooper Brass Brass ing olled Magnesium ing SUS SKD SC FC FCD Cu BS BsC B AL AC,ADC MC ZDC Zinc ing Nickel Setting Applications The bent shank tap is used with automatic tapping machinees that eject nuts via tha shank. This enables continuous tapping operation without reversing or stopping the machine. Applications This tap is capable of slightly increasing the size of already-cut, large thread, or it can be used to cut thread of different sizes in the same hole (but same pitch). Applications This tap is attached to an arbor for large thread cutting operations. Applications These taps are designed specificially for medical purposes, usually in bones of the taps are used to make a hole in the jaw for the insertion of an artificial root for a tooth. BENT-SHANK TA TANDEM TA SHELL TA MEDICAL TAS Applications The pilot at the head is used to achieve same-axis precision between the drill hole and the internal thread, and between the drill hole and the tap. It is especially effective for tapping trapezoidal screw thread with a coarse pitch. TA WITH ILOT GUIDE Applications This tap is for processing nuts for ball screws. The round shape of the thread profile is used for the feed screw of machine tools and power steering system for automobiles. TA FO BALL SCEW Applications This tap can simultaneously ream and cut thread. The tool can be used either to finish a drill hole diameter or to make holes that are not for tapping. TA WITH EAME 18

19 GAUGE SEIES Gauge for Screw Thread (LG) For Internal Thread For External Thread Screw thread to be inspected Gauge type JIS Symbol To determine thread standard and class of screw thread limit gauges. thread are tested by the two limit method GO and NOT GO system. For the NOT GO side there is a specified JIS methode and standard. but no ISO classification. ED No GI GW G I W GI GW G I W GI GW G I W GI GW G I W GI GW G I W GI GW G I W GI GW G I W GI GW G I W GI GW G I W GI GW G I W Thread Size M2x0.4 M3x0.5 M4x0.7 M5x0.8 M6x1 M7x1 M8x1.25 M10x1.5 M12x1.75 M20x2.5 External thread Internal thread ED No. itch diameter Major diameter itch diameter Minordiameter GI GW G I W GI GW G I W GI GW G I W GI GW G I W GI GW G I W GI GW G I W GI GW G I W Go screw ring gauge NOT GO screw ring gauge for machine work NOT GO screw ring gauge for inspection snap gauge for machine work snap gauge for inspection Go screw plug gauge NOT GO screw plug gauge for machine work NOT GO screw plug gauge for inspection plug gauge for machine work plug gauge for inspection Thread Size ¾ 16UNF 5/8 11UNC 7/8 9UNC 1 8UNC F3/4 14 F1 11 F1/4 19 G W I WS IS G W I WM IM GAUGES 19

20 GAUGE SEIES lain Gauge (G) Master ing Gauge (G-M) gauge are used for measurement test of holes and shafts. Common type include plug gauges, ing gauges and Caliper gauges with the GO and NOT GO sides forming one set. These gauges are used for standardizing maximum and minimum tolerable measurements for holes and shafts. hing gauges : Special order item Shapes and Dimensions of lug Gauges Shapes and Dimensions of ing Gauges GO side NOT-GO side lain Gauge CLASS 2 (G) for Inspection ED.NO Thread Size Gauge Type Inspection OUND DIES lain Gauge CLASS 2 (G) for Workshop ED.NO Thread Size Gauge Type Workshop Master ing Gauge CLASS 2 (G-M) ED NO. Thread Size OSG ound Dies are accurate and durable because of our advanced production facilities and many years of technical experience. We offer dies with slot (Adjustable) and without (solid). Adjustable dies are more popular, while solid dies are especially suited for heavy cutting conditions without any measurement changes Solid Type (TD) ED.No Dim Outer Thread Size H M2x M4x M5x M6x M6x M6x M6x M8x M10x M10x1.5 Adjustable Type (A-TD) ED.No Dim Outer Thread Size H M10x M12x M16x M16x M18x M20x M24x M24x M30x M42x M48x5 20

21 OLLING DIES SEIES Thread olling Cylindrical Dies (T) Cylindrical Dies for Worms (T) There are two types of cylindrical dies-those used with thread rolling machines and those (with small diameters) used eith automatic lathes. For small diameter dies. Cylindrical Dies for Serrations (S) Worm forming involves larger pitches and lead angles, and often requires higher pressure than many thread rolling operations. These cylinders must therefore be extremely tough and accurate Thread olling Flat Dies (D) OSG also manufactures cylindrical dies for serrations finished by grinding operations. In operations for involute spline for automotive parts, these dies provide unprecedented accuracy and finished surface that cannot be achieved with conventional cylindrical dies. Cylindrical Dies for Serrations (T-D) We offer a wide variety of flat dies with different specifications. OSG prepares many semi-finished, standard form flat dies for stock in order to ensure faster delivery Thread olling lanetary Dies (CD-SD) These are flat dies for shelf tapping screws. Because there ae many types of tapping screws, the flat rolling dies differ accordingly. ack Type olling Dies (F) During planetary thread rolling, threads are imprinted when the work piece travels betwwen a fixed die and a moving rotary die. Unlike rolling with flat dies that must continually stop and start again-planetary rolling can accomplish high speed operations because the dies do not stop moving Trimming Dies (TMD) Mainly used for automotive parts production, ACK TYE rolling dies are for fast, large volume production of parts with involute splines and involute serrations. Compares with other rolling systems, the ACK TYE ias a simple, user-friendly process. oto-flow systems are becoming increasingly popular. Trimming dies are used for high speed punching to from polygonalshapped bolt heads. OSG trimming dies are made of highh quality Molybdenum high speed steel, which has been cold-press fitted and heat-treated. OSG uses type I as our standard. Wealso manufacture trimming for high tension bolts. For More Information, please contact CUTTING TOOLS DIVISON Telp : (62-21) pscuttools@kawanlama.com 21

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