Annex to the Accreditation Certificate D IS according to DIN EN ISO/IEC 17020:2012

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1 Deutsche Akkreditierungsstelle GmbH Annex to the Accreditation Certificate D IS according to DIN EN ISO/IEC 17020:2012 Period of validity: to Date of issue: Holder of certificate: TÜV SÜD Industrie Service GmbH Westendstrasse 199, Munich, Germany for its inspection body Type A Inspections in the fields: Failure analysis, condition assessment and/or inspection of components used in power plants, chemical and petrochemical process plants, in automotive engineering, mechanical engineering, lightweight construction and the construction of process engineering equipment, inspection of structures and determination of compliance on the basis on a professional judgement with general requirements Abbreviations used: see last page Inspections according to: Process description Inspection MUC ATW I A Activity of the Inspection Body Performance of Failure Analyses 1/18

2 The Inspection procedures mentioned above are connected with the following documents: Standards issued by the Nuclear Safety Standards Commission KTA KTA KTA KTA 2201 PART PART KTA 3201 PART PART (ÄE) PART PART KTA KTA 3205 PART Requirements for the Operating Manual General Requirements Regarding Quality Assurance Ageing Management in Nuclear Power Plants Design of Nuclear Power Plants against Seismic Events Principles Components Components of the Reactor Coolant Pressure Boundary of Light Water Reactors Materials and Product Forms Design and Analysis Manufacture Inservice Inspections and Operational Monitoring Reactor Pressure Vessel Internals Component Support Structures with Non integral Connections Component Support Structures with Non integral Connections for Components of the Reactor Coolant Pressure Boundary of Light Water Reactors Period of validity: to Date of issue: /18

3 PART PART KTA 3211 PART PART (ÄE) PART PART KTA 3401 PART PART PART PART KTA KTA Component Support Structures with Non integral Connections for Pressure and Activity Retaining Components in Systems Outside the Primary Circuit Series Production Standard Supports Pressure and Activity Retaining Components of Systems Outside the Primary Circuit Materials Design and analysis Manufacture Inservice Inspections and Operational Monitoring Steel Containment Vessels; German version Materials and Product Forms Design and analysis Manufacture Inservice inspections Isolation of Operating System Pipes Penetrating the Containment Vessel in the Case of a Release of Radioactive Substances into the Containment Vessel of Nuclear Power Plants Emergency Power Generating Facilities with Diesel Generator Units in Nuclear Power Plants Period of validity: to Date of issue: /18

4 KTA KTA Design of Lifting Equipment in Nuclear Power Plants; German version Inspection, Testing and Operation of Lifting Equipment in Nuclear Power Plants Reports by the expert working group of the TÜV Steering Committee for the Safety of Nuclear Installations at the Association of German TÜV Organisations (VdTÜV) VdTÜV Bericht VdTÜV Bericht VdTÜV Bericht VdTÜV Bericht VdTÜV Bericht VdTÜV Bericht WB Analysis of safety relevant slides and valves for the function and impacts of actuating forces Criteria and requirements for the design of safety relevant slides Flowcharts of the design examination of safety relevant slides Analysis of the functioning of slide valves Criteria and requirements for the design of safety relevant valves Maintenance concept for safety relevant valves Testing of series produced components in nuclear power stations Technical Association of Major Power Station Operators (Technische Vereinigung der Großkraftwerksbetreiber e. V.,VGB) VGB M 410 N VGB S 010 T VGB R 455 P VGB R 116 H Quality Requirements for District Heating Water Feedwater and steam quality for power plants / industrial power plants Cooling Water Guideline Water Treatment and Use of Materials in Cooling Systems Preservation of Power Plants Period of validity: to Date of issue: /18

5 VGB R 508 L Manufacturing and construction supervision of piping systems in thermal power plants Association of German Engineers (Verein Deutscher Ingenieure, VDI) VDI VDI VDI Systematic calculation of high stress bolted joints; German version Sealing constants for flange connections; German version Vibrations in piping systems; German versions Statutory Accident Insurance and Prevention Regulations for Safety and Health at Work (Berufsgenossenschaftliche Regeln für Sicherheit und Gesundheit bei der Arbeit, BGR) BGR Part 3 Centrifuges, sugar centrifuges; German version German Association for Gas and Water (Deutscher Verein des Gas und Wasserfaches e. V., DVGW) DVGW GW Welding connections on steel piping in gas and water supply Manufacturing, testing and inspection, assessment; German version Working Group for Pressure Vessels (Arbeitsgemeinschaft Druckbehälter, AD) B B B 1, Anlage B B AD 2000 Code of Practice, Series B Design of pressure vessels Cylindrical and spherical shells subjected to internal overpressure Design of tube bends Conical shells subjected to internal and external overpressure Domed ends subject to internal or external pressure Period of validity: to Date of issue: /18

6 B B B 5/ B B B B B B W W W W 3/ Dished heads Unstayed and stayed flat ends and plates Design of plain rectangular tubes and sectional headers Cylindrical shells subjected to external overpressure Boltings Flanges Openings in cylindrical, conical and spherical shells Thick walled cylindrical shells subject to internal pressure Single ply bellows expansion joints AD 2000 Code of Practice, Series W General principles for materials Flat products of unalloyed and alloy steels Austenitic and austenitic ferritic steels Cast iron with lamellar graphite (grey cast iron) non alloy and low alloy Period of validity: to Date of issue: /18

7 W 3/ W 3/ W W W 6/ W 6/ W W W W W Cast iron materials Spheroidal graphite cast iron non alloy and low alloy Cast iron materials Austenitic cast iron with lamellar graphite Tubes made from non alloyed and alloy steels Cast steel Aluminium and aluminium alloys Wrought materials Copper and wrought copper alloys Bolts and nuts made from ferritic steels Clads steels Steel flanges Materials for low temperatures Seamless hollow components made from non alloyed and alloy steels for pressure vessel shells Period of validity: to Date of issue: /18

8 W HP HP HP 2/ HP HP HP 5/ HP 5/ HP 5/ HP 5/3 Anlage HP 7/ HP 7/ HP 7/ HP 7/ Forgings and rolled components made of non alloy and alloy steels AD 2000 Code of Practice, Series HP General principles of design, manufacture and associate tests Design and construction Procedure testing for joining process Procedure testing for welded joints Welding supervisors, welder Test supervisors and testers in non destructive testing Manufacture and testing of joints Principles of welding practice Manufacture and testing of joints Production testing of welds, testing of the parent metal after post weld heat treatment Manufacture and testing of joints Non destructive testing of welded joints Non destructive testing of welded joints Minimum requirements for non destructive testing methods Heat treatment General principles Heat treatment Ferritic steels Heat treatment Austenitic steels Heat treatment Aluminium and aluminium alloys Period of validity: to Date of issue: /18

9 HP 8/ HP 8/ HP 8/ HP HP 100 R HP HP HP 512 R S S S 3/ S 3/ S 3/ Testing and pressings made from steel, aluminium and aluminium alloys Testing of steel sections Manufacture and testing of fillings made of unalloyed and alloyed steels Performance of pressure tests Construction regulations metal piping Design examination Final testing and pressure testing Construction regulations Design examination, final testing and pressure testing of piping AD 2000 Code of Practice, Series S Simplified analysis for cyclic loading Analysis for cyclic loading General verification of stability for pressure vessels Basic principles General verification of stability for pressure vessels Vessels on skirt supports General verification of stability for pressure vessels Verification of load carrying capacity for horizontal vessels on saddle supports Period of validity: to Date of issue: /18

10 S 3/ S 3/ S 3/ S 3/ S 3/ S S S TRR General verification of stability for pressure vessels Vessels with domed ends on feet General verification of stability for pressure vessels Vessels with support brackets General verification of stability for pressure vessels Vessels with ring supports General verification of stability for pressure vessels Vessels with nozzles subject to additional loadings General verification of stability for pressure vessels Allowing for thermal stresses in heat exchangers with solid headers Evaluation of stresses determined by way of calculation and experimental stress analysis Calculation of pressure vessels Experimental design method Creep stress for steels Construction regulations for metal piping; German version German Welding Society (Deutscher Verband für Schweißen und verwandte Verfahren e. V., DVS) DVS DVS Fracture mechanics assessment of defects in welds Recommendation for the selection of evaluation groups according to EN and ISO Butt Welds and Fillet Welds in Aluminium Materials Period of validity: to Date of issue: /18

11 American Society of Mechanical Engineers Power Boiler Section I Edition 2013 Section II Edition 2013 Section III Edition 2013 Section IV Edition 2013 Section V Edition 2013 Section VIII Edition 2013 Section IX Edition 2013 Section XI Edition 2013 Section XII Edition 2013 B31.1 Edition 2014 B31.3 Edition 2012 Materials Design by Analysis Rules for Construction of Heading Boilers Nondestructive Examination Boiler and Pressure Vessels Welding and Brazing Qualifications Rules for Inservice Inspection of Nuclear Power Plant Components Construction and Continued Service of Transport Tanks Power Piping Process Piping Period of validity: to Date of issue: /18

12 British Standards Institution (BS) BS BS Code of practice for design and construction of glassreinforced plastics (GRP) piping systems for individual plants or sites Guide on methods for assessing the acceptability of flaws in metallic structures German Institute for Standardisation (DIN) DIN EN DIN DIN EN DIN EN DIN EN DIN EN E DIN EN DIN EN DIN ISO Eurocode 3 DIN EN Simple unfired pressure vessels designed to contain air or nitrogen Part 1: Pressure vessels for general purposes Calculation of load capacity of shafts and axles; Part 1: General Execution of steel structures and aluminium structures Part 2: Technical requirements for steel structures Execution of steel structures and aluminium structures Part 3: Technical requirements for aluminium structures Non destructive testing of welds Penetrant testing of welds Acceptance levels Non destructive testing of welds Magnetic particle testing of welds Acceptance levels Flanges and their joints Design rules for gasketed circular flange connections Non destructive testing of welds Ultrasonic testing of welded joints Acceptance levels Mechanical vibration balance quality requirements of rigid motors Design of steel structures DIN 3990 Calculation of load capacity of cylindrical gears DIN Part 1: Introduction and general influence factors Period of validity: to Date of issue: /18

13 DIN DIN DIN DIN DIN DIN E DIN DIN EN ISO DIN EN ISO DIN ISO DIN ISO DIN EN ISO DIN ISO DIN EN Part 2: calculation of pitting resistance Part 3: calculation of tooth strength Part 4: calculation of scuffing load capacity Part 5: Endurance limits and material qualities Part 6: Calculation of service strength Part 11: application standard for industrial gears detailed method Part 12: application standard for industrial gears simple method Technical specifications for centrifugal pumps Class II Welding. Fusion welded joints in steel, nickel, titanium and their alloys (beam welding excluded) Quality levels for imperfections Mechanical vibration of non reciprocating machines Measurements on rotating shafts and evaluation criteria; Technical specifications for centrifugal pumps Class I Rotodynamic pumps Hydraulic performance acceptance tests Grades 1, 2 and 3 Centrifugal pumps Technical specifications for centrifugal pumps Class III Welding Arc welded joints in aluminium and its alloys Quality levels for imperfections Evaluation of machine vibration by measurements on nonrotating parts Period of validity: to Date of issue: /18

14 DIN ISO DIN ISO DIN ISO DIN ISO DIN ISO DIN ISO DIN EN DIN EN DIN EN DIN EN DIN EN DIN EN DIN EN DIN EN DIN EN DIN EN Part 1: General guidelines Part 2: Land based steam turbines and generators in excess of 50 MW with normal operating speeds of 1500 r/min, 1800 r/min, 3000 r/min and 3600 r/min Part 3: Industrial machines with nominal power above 15KW and nominal speeds between 120 r/min and 1500 r/min when measured in situ Part 4: Gas turbine sets with fluid film bearings Part 6: Reciprocating machines with power ratings above 100 kw Reciprocating compressor systems Non destructive testing of welds General rules for metallic materials Mechanical vibrations Declaration and verification of vibration emission value Liquid pumps Safety requirements Procedure for hydrostatic testing Rotodynamic pumps Technical documents Terms, delivery range, layout Industrial valves and shell design strength Non destructive testing of welds Part 1: Evaluation of welded joints in steel, nickel, titanium and their alloys by radiography Acceptance levels Part 2: Evaluation of welded joints in aluminium and its alloys by radiography Acceptance levels Water tube boilers and auxiliary installations Part 5: Workmanship and construction of pressure parts of the boiler Period of validity: to Date of issue: /18

15 DIN EN DIN EN DIN EN DIN EN DIN EN DIN EN DIN EN ISO 13709/API DIN EN DIN EN DIN EN DIN EN DIN EN DIN EN DIN EN DIN EN DIN EN DIN EN Part 6: Inspection during construction, documentation and marking of pressure parts of the boiler Part 12: Requirements for boiler feedwater and boiler water quality Shell boilers Part 4: Workmanship and construction of pressure parts of the boiler Part 5: Inspection during construction, documentation and marking of pressure parts of the boiler Part 10: Requirements for boiler feedwater and boiler water quality Centrifugal pumps for petroleum, petrochemical and natural gas industries Unfired Pressure vessels Unfired Pressure Vessels Part 2: Materials Unfired Pressure Vessels Part 3: Design Unfired Pressure Vessels Part 4: Fabrication Unfired Pressure Vessels Part 5: Inspection and testing Metallic industrial piping Metallic industrial piping Part 2: Materials Metallic industrial piping Part 3: Design and calculation Metallic industrial piping Part 4: Fabrication and installation Metallic industrial piping Part 5: Inspection and testing Period of validity: to Date of issue: /18

16 DIN EN DIN EN DIN EN DIN EN DIN EN DIN DIN DIN Rotary positive displacement pumps Performance tests for acceptance Welding of railway vehicles and components Part 3: Design requirements Part 4: Production requirements Part 5: Inspection testing and documentation Steel structures Part 7: Execution and constructor s qualification Name plates for pumps Centrifugal pumps denomination and numbering of components American Petroleum Institute (API) API API RP 579 Second Edition API API RP API 581 Second Edition Positive Displacement Pumps Rotary Fitness for Service Rules of Damage Mechanisms Affecting Fixed Equipment in the Refining Industry Fitness for Service methodology Risk Based Inspection, Recommended Practice Base Resource Document Risk Based Inspection Period of validity: to Date of issue: /18

17 Det Norske Veritas Technology Sweden (DNV) DNV Methode Dillström 2008 A combined deterministic and probabilistic procedure for safety assessment of components with cracks Handbook Other standards and directives FKM Richtlinie 2009 VDMA ISO ISO ISO IEEE Std IEEE Std RIMAP CEN WA /2008 FITNET 2008 AWS D VDI guideline Bruchmechanischer Festigkeitsnachweis für Maschinenbauteile Prüfung von Verdrängerpumpen Allgemeine Prüfregeln Reciprocating internal combustion engines Performance Internal combustion engines Determination and method for the measurement of engine power General requirements Reciprocating internal combustion engine driven alternating current generating sets IEEE Recommended Practice for Seismic Qualification of Class 1E Equipment for Nuclear Power Generating Stations IEEE Standard Criteria for Diesel Generator Units Applied as Standby Power Supplies for Nuclear Power Generating Stations Risk Based Inspection and Maintenance Procedures for European Industry Fitnet Fitness for Service Procedere (Revision MK8) Bewertung hinsichtlich Bruchmechanik, Ermüdung, Kriechen und Korrosion Structual Welding Code Steel Failure analysis Fundamentals and performance of failure analysis Period of validity: to Date of issue: /18

18 Abbreviations used: AD ÄE ASTM BGR BS DIN DVGW DVS EN ISO KTA TRD VBG VDI VGB Working Group for Pressure Vessels Draft Safety Standard of an existing Safety Standard (Revision) American Society of Mechanical Engineers American Society for Testing and Materials Statutory Accident Insurance and Prevention Regulations for safety and health at work British Standards Institution German Institute for Standardisation (Deutsches Institut für Normung e.v.) German Association of the Gas and Water Industry (Deutscher Verein des Gas und Wasserfaches e.v. German Welding Society (Deutscher Verband für Schweißen und verwandte Verfahren e. V.) European standard International Organization for Standardization Nuclear Safety Standards Commission German Technical Rules for Steam Boilers Accident Prevention Regulations issued by the German Institutions for Statutory Accident Insurance and Prevention Association of German Engineers (Verein Deutscher Ingenieure) Technical Association of Major Power Station Operators (Technische Vereinigung der Großkraftwerksbetreiber e.v.) Period of validity: to Date of issue: /18

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