BENTELER Distribution. Pipe solutions to the petrochemical and power generation sectors

Transcription

1 BENTELER Distribution Pipe solutions to the petrochemical and power generation sectors

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3 About us BENTELER Distribution is an internationally operating stockholding and processing company of steel tubes serving a wide range of industries. At about 50 locations in 30 countries we pursue a common mission: the reliable supply of high-quality steel tubes and comprehensive services from single-source procurement and individual processing to customized stocking solutions and just-in-time deliveries. With tubes and services precisely tailored to the customers requirements we help them improving the profitability of their business. Content Customized steel tube solutions 2 Comprehensive assortment 4 International specifications 6 Competent advice 8 Full service 10 Dimensions and weights 12 Maximum working pressure 14 Additonal services 22 Locations worldwide 24 BENTELER Distribution Germany Pipe solutions to the petrochemical and power generation sectors 1

4 BENTELER Distribution Customized steel tube solutions for the most challenging requirements Our mission As a distributor we are the link between suppliers and customers. Longstanding, established customer and supplier relationships are not only the foundation but the proof of our joint success. With almost 60 years of experience in the steel market and a wide supplier and customer base, we rank among the leading global distribution companies and we work hard to keep this position. In everything we do we are committed to meet national and international standards. Our processes are certified according to the DIN EN ISO Your reliable partner By offering competent advice, high-quality products and customized services we have gained a reputable position as a reliable partner to plant operators, engineering contractors and fabricators in the petrochemical, power generation and energy sectors. We supply steel tubes in a broad range of dimensions and a wide assortment of qualities from carbon, alloy and stainless steels to special qualities including duplex, super duplex, hastelloy, incoloy as well as titanium alloys. In close cooperation with external partners we perform services such as cutting, end finishing, heat and surface treatment as well as mechanical processing. Non-destructive, chemical and mechanical testing is also available on request. Thanks to our international network and important market position we can offer high-quality products and services at best pricing conditions and supply our customers across national borders. If desired, we can also assist our customers in the development of individual steel tube products. In a nutshell: We provide product and service solutions which perfectly meet your specific requirements. 2

5 All of our activities focus on our customers economic benefit. Our job and main objective is to increase the quality and profitability of your end products and to improve the efficiency of your business processes. BENTELER Distribution Germany Pipe solutions to the petrochemical and power generation sectors 3

6 Comprehensive assortment We offer a complete line of technologically advanced high-quality steel pipes Product range of carbon and alloy steels Type Specification Size range Pipe Seamless Welded API 5L B API 5L X Grades ASTM A106 ASTM A to mm ASTM A335 P Grades ASTM A53 EN EN to mm BS to mm AISI 4130/ to mm API 5L B Galvanised ASTM A to mm Threaded and coupled ASTM A53 Electric (ERW) API 5L Grade B 6.4 to mm API 5L Grade B Submerged Arc (SAW) ASTM A671 ASTM A to mm ASTM A691 Product range of stainless steels Type Specification Size range ASTM A312 - all grades 6.4 to mm Pipe Seamless Annealed EN all grades ASTM A213 - all grades ASTM A269 - all grades 6.4 to mm 6.4 to mm Welded ASTM A312 - all grades EN all grades 12.7 to mm ASTM A269 - all grades 6.4 to mm Note: other specialised grades (including Duplex, Super Duplex, Hastelloy and Incoloy) are also available, both from stock and manufactured to order 4

7 Lengths in stock Type Length Single randoms 5.0 to 8.0 metres Carbon and alloy Double randoms 8.0 to 13.0 metres Stainless Single randoms 5.0 to 8.0 metres Note: exact lengths and longer lengths can be manufactured and stocked to order Normal end finish of our stock Type Length Carbon and alloy API/ASTM grades 38.1 mm N.B. and below Plain, square cut Seamless and welded 50.8 mm N.B. and above Bevelled above 22 mm thick Plain, square cut or compound bevelled Stainless ASTM grades Sch 10s and below Plain, square cut Seamless and welded above Sch 10s As per carbon and alloy above Note: other end finishes can be manufactured and stocked to order BENTELER Distribution Germany Pipe solutions to the petrochemical and power generation sectors 5

8 International specifications Specification Description German DIN 1626 PT 1 Seamless tubes in unalloyed steels for supply purposes, process plant and tanks, survey, technical conditions of delivery, general data DIN 1626 PT 2 Seamless tubes in unalloyed steels for supply purposes, process plant and tanks, tubes of commercial quality, technical conditions of delivery DIN 1626 PT 3 Seamless tubes in unalloyed steels for supply purposes, process plant and tanks, tubes with quality specifications, technical conditions of delivery DIN 1626 PT 4 Seamless tubes in unalloyed steels for supply purposes, process plant and tanks, tubes with quality specifications, technical conditions of delivery DIN 1629 Seamless circular tubes of non alloy steels with special quality requirements DIN Steel pipes for pipelines for the transport of combustible fluids and gases DIN Seamless circular tubes made from steels with low temperature service DIN Seamless steel tubes for elevated temperatures DIN Electric pressure welded steel tubes for elevated temperatures Euronorm EN PT 1 Hot finished structural hollow sections of non alloy and fine grain structural steels technical delivery requirements EN PT 2 Hot finished structural hollow sections of non alloy and fine grain structural steels tolerances, dimensions and sectional properties EN PT 1 Seamless steel tubes for pressure purposes - non alloy steel tubes with specified room temperature properties EN PT 2 Seamless steel tubes for pressure purposes - non alloy and alloy steel tubes with specified elevated temperature properties EN PT 5 Seamless steel tubes for pressure purposes. Technical delivery conditions. Stainless steel tubes EN PT 7 Welded steel tubes for pressure purposes. Stainless steel EN PT 2 Hot rolled products of structural steel technical delivery conditions for non-alloy structural steels EN PT 1 Steel tubes for precision applications technical delivery conditions seamless cold drawn tubes EN PT 2 Steel tubes for precision applications technical delivery conditions welded cold drawn tubes EN PT 3 Steel tubes for precision applications technical delivery conditions welded cold sized tubes EN PT 4 Steel tubes for precision applications technical delivery conditions seamless cold drawn tubes for hydraulic and pneumatic power systems EN PT 5 Steel tubes for precision applications technical delivery conditions welded and cold sized square and rectangular tubes EN PT 6 Steel tubes for precision applications technical delivery conditions welded cold drawn tubes for hydraulic and pneumatic power systems British BS 3059 PT 1 Low tensile carbon steel tubes without specified elevated temperature properties BS 3059 PT 2 Carbon, alloy and austenitic stainless steel tubes with specified elevated temperature properties BS 3601 Steel pipes and tubes for pressure purposes: carbon steel with specified room temperature properties BS 3602 Steel pipes and tubes for pressure purposes: carbon and carbon manganese steel with specified elevated temperature properties BS 3603 Steel pipes and tubes for pressure purposes: carbon and alloy steel with specified low temperature properties BS 3604 Steel pipes and tubes for pressure purposes: ferritic alloy steel with specified elevated temperature properties BS 3605 Seamless and welded austenitic stainless steel pipe and tubes for pressure purposes BS 3606 Steel tubes for heat exchangers American ASTM A53 Welded and seamless pipe, black and galvanised ASTM A106 Seamless carbon steel pipe for high temperature service ASTM A120 Pipe, steel black and galvanised welded and seamless for ordinary uses ASTM A134 Electric fusion welded steel pipes 16" and over ASTM A135 Electric resistance welded steel pipe ASTM A139 Electric fusion welded steel pipes 4" and over ASTM A161 Seamless low carbon and carbon molybdenum steel tubes for refinery service ASTM A178 Electric resistance welded carbon steel boiler tubes ASTM A179 Seamless cold drawn low carbon steel heat exchanger and condenser tubes ASTM A192 Seamless carbon steel boiler tubes for high pressure service ASTM A200 Seamless intermediate alloy steel still tubes for refinery service ASTM A209 Seamless carbon molybdenum alloy steel boiler and super heater tubes ASTM A210 Seamless medium carbon steel boiler and super heater tubes ASTM A213 Seamless ferritic and austenitic alloy steel boiler, super heater, and heat exchanger tubes ASTM A214 Electric resistance welded carbon steel heat exchanger and condenser tubes ASTM A335 Seamless ferritic alloy steel pipe for high temperature service ASTM A450 General requirements for carbon, ferritic alloy and austenitic alloy steel tubes ASTM A520 Supplementary requirements for seamless and electric resistance welded carbon steel tubular products for high temperature service conforming to ISO recommendations for boiler construction ASTM A530 General requirements for specialised carbon and alloy steel pipes ASTM A587 Electric welded low carbon steel pipe for the chemical industry ASTM A671 Standard specification for electric fusion welded pipe for atmospheric and lower temperatures ASTM A672 Standard specification for electric fusion welded steel pipe for high pressure service at moderate temperatures ASTM A691 Standard specification for carbon and alloy steel pipe electric fusion welded for high pressure service at high temperatures 6

9 International specifications - carbon and alloy steels American British German French Euronorm Standard Grade Standard Grade Standard Grade Material no. Standard Grade Standard Grade St /15 TU 37 C P235GH API 5L A St /15 TU 37 C P235GH B St /15 TU 42 C P265GH C Mn /15 TU 48 C - - ASTM A53 A St /15 TU 37 C P235GH B St /15 TU 42 C P265GH ASTM A106 A St /15 TU 37 C P235GH B St /15 TU 42 C P265GH C Mn /15 TU 48 C - - ASTM A TTSt35N/V P215NL/P255QL LT Ni /15 TU 10 N Ni LT /15 TU 42 BT - - ASTM A St /15 TU 37 C P235GH ASTM A St /15 TU 37 C P235GH ASTM A210 A St /15 TU 42 C P265GH C Mn /15 TU 48 C - - API 5L X StE / L290MB X /17121 StE 360.7/ST / /10210 L360MB/S355 J2H X StE / L415MB X StE L450MB X StE L485MB X ASTM A335 P Mo /15 TU 15 D Mo3 P5 3059/ CrMo /15 TU Z 10 CD X11CrMo5 P9 3059/ CrMo /15 TU Z 10 CD CrMo9-10 P / /15 TU 10 CD P / CrMo /15 TU 13 CD CrMo4-5 P / CrMo /15 TU 10 CD CrMo9-10 P / X10CrMoVNb /15 TU Z 10 CD VNb X10CrMoVNb9-1 ASTM A209 T /16Mo /15 TU 15 D Mo3 ASTM A213 T5 3059/ CrMo /15 TU Z 10 CD X11CrMo5 T9 3059/ X12CrMo /15 TU Z 10 CD CrMo9-10 T / /15 TU 10 CD T / CrMo /15 TU 13 CD CrMo4-5 T / CrMo /15 TU 10 C CrMo9-10 T / X10CrMoVNb /15 TU Z 10 CD VNb X10CrMoVNb / X20CrMoV X20CrMoV11-1 International specifications - stainless steels American British German French Euronorm Standard Grade Standard Grade Standard Grade Material no. Standard Grade Standard Grade ASTM A S /58 X5CrNi Z7 CN X5CrNi L 304S11 X2CrNi Z3 CN X2CrNi S31 X5CrNiMo Z7 CND X5CrNiMo L 316S11 X5CrNiMo Z3 CND X5CrNiMo Ti 320S31 X6CrNiMoTi Z6 CNDT X6CrNiMoTi S31 X6CrNiTi Z6 CNT 18-2 X6CrNITi X6CrNiNb X6CrNiNb X15CrNiSi X15CrNiSi S X8CrNi Z8 CN X8CrNi L 317S12 X2CrNiMo Z3 CND X2CrNiMo L 904S13 X1NiCrMoCu Z2 NCDU X1NiCrMoCu BENTELER Distribution Germany Pipe solutions to the petrochemical and power generation sectors 7

10 Competent advice We have the technical expertise to advice you on the optimum material for your application Chemical analysis and physical properties of carbon and alloy steels Material Standard Grade Product Chemical composition % Min. tensile Min. yield Carbon Manganese Phos Sulpher Silicon Chromium Moly Nickel (max) (max) kg/cm 2 MPA kg/cm 2 MPA Carbon Steel 1 API 5L B Linepipe 0.27 max 1.15 max , ,5 241 X42 Linepipe 0.29 max 1.25 max , ,6 289 X46 Linepipe 0.31 max 1.35 max , ,8 317 X52 Linepipe 0.31 max 1.35 max , ,6 358 X60 Linepipe 0.26 max 1.35 max , ,0 413 Carbon Steel ASTM A53 B Pipe 0.30 max 1.20 max , ,5 240 Carbon Steel 1,2 ASTM A106 B Pipe 0.30 max min , ,5 240 Carbon Steel 3 ASTM A106 C Pipe 0.35 max min , ,0 275 Carbon Steel ASTM A105 5 N Forged 0.35 max , ,8 250 Carbon Steel 1,2,3 ASTM A333 6 Pipe 0.30 max min , ,5 240 Alloy Steel 3.5 % Nickel 3 ASTM A333 3 Pipe 0.19 max , ,5 240 Alloy Steel 1.25 % Cr 0.5 % Mo 4 ASTM A335 P11 Pipe , ,0 205 Alloy Steel 2.25 % Cr 1 % Mo 4 ASTM A335 P22 Pipe max , ,0 205 Alloy Steel 5 % Cr 0.05 % Mo 4 ASTM A335 P5 Pipe 0.15 max max , ,0 205 Alloy Steel 9 % Cr 1 % Mo 4 ASTM A335 P9 Pipe 0.15 max , , A restriction on carbon of 0.20 % maximum and on sulphur of % maximum is applied to BENTELER Distribution stock pipe to API 5L B, ASTM A53 B, ASTM A 106 B, and ASTM A333 Grade 6 to meet current market needs 2 In addition, ASTM A333 Grade 6 is Charpy impact tested at -45 C 3 Submerged arc/electric fusion welded pipe is also available in similar grades in ASTM A671 and ASTM A672 material 4 Submerged arc/electric fusion welded pipe is also available in similar grades in ASTM A691 material 5 Stock flanges are normalised 8

11 Chemical analysis and physical properties of stainless steels Grade Chemical composition % Min. tensile Min. yield Carbon Manganese Phos Sulphur Silicon Nickel Chromium Molybdenum Titanium Columbium Tantalum Nitrogen 6 plus (max 7 ) (max 7 ) (max) (max) (max 7 ) Tantalum (max) kg/cm 2 MPA kg/cm 2 MPA , , H , , L , , S , , , , H , , L , , , , L , , , , H , , , , H , , For small diameter or thin walls or both, where many drawing passes are required, a carbon maximum of % is necessary in grades TP304 and TP316L Small outside diameter tubes are defined as those less than 12.7 mm in outside diameter and light wall tubes as those less than 1.24 mm in average wall thickness (1.12 mm in minimum wall thickness) 2 The titanium content shall not be less than five times the carbon content and not more than 0.6 % 3 The titanium content shall not be less than four times the carbon content and not more than 0.6 % 4 The columbium plus tantalum content shall be not less than ten times the carbon content and not more than 1.0 % 5 The columbium plus tantalum content shall be not less than eight times the carbon content and not more than 1.0 % 6 The method of analysis for nitrogen shall be a matter of agreement between the purchaser and manufacturer 7 Maximum, unless otherwise indicated 8 Vanadium content % BENTELER Distribution Germany Pipe solutions to the petrochemical and power generation sectors 9

12 Full service From single-source procurement and pre-machining to individual logistics, we offer services that meet your requirements Dimensional tolerances - ASTM A 530 Nominal bore Outside diameter Wall thickness Weight Exacts Randoms mm (% of theoretical weight) Uti 1 1/ Over 11/2 Uti % Uti see table below +10 % -3.5 % Weighed in bundles Over 4 Uti not specified Over 4 Uti 12 +6mm % -3.5 % Weighed singly Over 8 Uti see weight Over 12 tolerance +10 % -5 % Weighed singly Over 18 Uti As agreed between manufacturer and purchaser Dimensional tolerances - API 5L Nominal bore Outside diameter Wall thickness Weight (% of theoretical weight) 38.1 mm +0.41/ /-12.5 % mm ±0.75 % +20/-12.5 % STD, XS, XXS 76.2 mm ±0.75 % +18/-12.5 % +10/-3.5 % mm ±0.75 % +15/-12.5 % 508 mm (special plain end pipe) ±1 % +15/-12.5 % 508 mm (non-expanded) ±1 % +17.5/-10 % 20 and larger non-expanded +1 % 10

13 Length tolerances - API 5L Nominal length Minimum length Minimum average length for each order item* Maximum length ft m ft m ft m ft m Threaded and coupled pipe Plain end pipe Nominal lengths of 6 m were formerly designated single random lengths, and those of 12 m double random length By agreement between the purchaser and manufacturer, these tolerances shall apply to each carload Dimensions and tolerances for bevelled ends on pipe ANSI B16.25 Fig 2A ANSI B16.25 Fig 3A API 5L Bevel for wall thickness up to and including 22 mm Bevel for wall thickness over 22 mm Bevel for all wall thicknesses unless otherwise specified BENTELER Distribution Germany Pipe solutions to the petrochemical and power generation sectors 11

14 Dimensions and weights - carbon and alloy steels API 5L, ASME, ANSI, ASTM specifications - wall thickness (mm)* and weight (kg/m)** Nominal bore (mm) O.D. (mm) STD XS XXS Key * wall thickness (mm): white rows ** weight (kg/m): grey rows 12 Weight formula kg/mm = (D-t)t where D = outside diameter rounded to the nearest 0.1 mm for sizes less than 457 mm and to the nearest 1 mm for sizes 457 mm and larger t = specified wall thickness rounded to the nearest 0.01 rmm

15 Dimensions and weights - stainless steels ASME, ANSI, ASTM specifications - wall thickness (mm)* and weight (kg/m)** O.D. (mm) 10 10S STD 40S XS 80S XXS Key * wall thickness (mm): white rows ** weight (kg/m): grey rows Weight formula W = (D-t)t W = weight (kg/m) o = outside diameter (mm) t = wall thickness (mm) BENTELER Distribution Germany Pipe solutions to the petrochemical and power generation sectors 13

16 Maximum working pressure - carbon steel pipes API 5L, ASTM A53, ASTM A 106 Gr. B, ASTM A333 Gr. 6 specifications Temperature, degrees - C -29 to 204* F -20 to 400* Allowable stress - MPa PSI Nominal bore and O.D. (in) Schedule number Wall designation Wall thickness Maximum working pressure - MPa and PSI MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi ½ 40 STD XS XXS ¾ 40 STD XS XXS STD XS XXS ¼ 40 STD XS XXS ½ 40 STD XS XXS STD XS XXS ½ 40 STD XS XXS STD XS XXS ½ 40 STD XS STD XS XXS STD XS XXS STD XS XXS STD XS XXS STD XS XXS *Minimum temperature for ASTM A333 Grade 6 is -50 F (-46 C) 14

17 Temperature, degrees - C -29 to 204* F -20 to 400* Allowable stress - MPa PSI Nominal bore and O.D. (in) Schedule number Wall designation Wall thickness Maximum working pressure - MPa and PSI MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi STD XS XXS STD XS STD XS STD XS STD XS STD XS *Minimum temperature for ASTM A333 Grade 6 is -50 F (-46 C) BENTELER Distribution Germany Pipe solutions to the petrochemical and power generation sectors 15

18 Maximum working pressure - alloy pipes ASTM A335 P5 specifications Temperature, degrees - C -29 to F -20 to Allowable stress - MPa PSI Nominal bore and O.D. (in) Schedule number Wall Wall designation thickness Maximum working pressure - MPa and PSI MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi ½ 40 STD XS XXS ¾ 40 STD XS XXS STD XS XXS ¼ 40 STD XS XXS ½ 40 STD XS XXS STD XS XXS ½ 40 STD XS XXS STD XS XXS ½ 40 STD XS STD XS XXS STD XS XXS STD XS XXS STD XS XXS STD XS XXS

19 Temperature, degrees - C -29 to F -20 to Allowable stress - MPa PSI Nominal bore and O.D. (in) Schedule number Wall Wall designation thickness Maximum working pressure - MPa and PSI MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi STD XS XXS STD XS STD XS STD XS STD XS STD XS BENTELER Distribution Germany Pipe solutions to the petrochemical and power generation sectors 17

20 Maximum working pressure - alloy pipes ASTM A335 P11 specifications Temperature, degrees - C -29 to F -20 to Allowable stress - MPa PSI Nominal bore and O.D. (in) Schedule number Wall Wall designation thickness Maximum working pressure - MPa and PSI MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi ½ 40 STD XS XXS ¾ 40 STD XS XXS STD XS XXS ¼ 40 STD XS XXS ½ 40 STD XS XXS STD XS XXS ½ 40 STD XS XXS STD XS XXS ½ 40 STD XS STD XS XXS STD XS XXS STD XS XXS STD XS XXS STD XS XXS

21 Temperature, degrees - C -29 to F -20 to Allowable stress - MPa PSI Nominal bore and O.D. (in) Schedule number Wall Wall designation thickness Maximum working pressure - MPa and PSI MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi STD XS XXS STD XS STD XS STD XS STD XS STD XS BENTELER Distribution Germany Pipe solutions to the petrochemical and power generation sectors 19

22 Maximum working pressure - alloy pipes ASTM A335 P22 specifications Temperature, degrees - C -29 to to F -20 to to Allowable stress - MPa PSI Nominal bore and O.D. (in) Schedule number Wall Wall designation thickness Maximum working pressure - MPa and PSI MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi ½ 40 STD XS XXS ¾ 40 STD XS XXS STD XS XXS ¼ 40 STD XS XXS ½ 40 STD XS XXS STD XS XXS ½ 40 STD XS XXS STD XS XXS ½ 40 STD XS STD XS XXS STD XS XXS STD XS XXS STD XS XXS STD XS XXS

23 Temperature, degrees - C -29 to to F -20 to to Allowable stress - MPa PSI Nominal bore and O.D. (in) Schedule number Wall Wall designation thickness Maximum working pressure - MPa and PSI MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi STD XS XXS STD XS STD XS STD XS STD XS STD XS BENTELER Distribution Germany Pipe solutions to the petrochemical and power generation sectors 21

24 Additonal services How you can benefit from our worldwide logistics capacities and project management expertise You re planning the construction or maintenance of a large-scale industrial plant? We offer our support for complex global procurement and supply requirements. We not only provide you with access to leading steel tube suppliers but also to a worldwide expert and distribution network. In a nutshell: BENTELER Distribution offers its customers global purchasing and logistics services from one source. Technical consulting Our technical consultants and product engineers are at your disposal, to support you in all questions regarding material and product specifications competently and reliably. Worldwide selection of suppliers We take care of the optimum selection of the steel tube production facility and negotiate all parameters defining the basic framework and order. Quality assurance In the process, we only work with certified partners and in addition to that, we personally assure ourselves of potential suppliers performance at the production facilities. Storage and processing We channel the individual deliveries, temporarily store them, inspect the quality of the products and if necessary, render additional processing services. Bundled supply You receive your merchandise on schedule and appropriately bundled, accurately marked and packaged as well as furnished with all necessary customs and shipping documents anywhere in the world. 22

25 We offer you additional services in order to strengthen your competitiveness. We help you to improve the performance and profitability of your products and to increase the efficiency of your business processes. BENTELER Distribution Germany Pipe solutions to the petrochemical and power generation sectors 23

26 BENTELER Distribution Locations worldwide 24

27 BENTELER Distribution is the leading distributor of steel tubes and accessories 3 continents 30 countries 50 locations +15,000 standard articles 290,000 sqm warehousing space 100,000 tons in stock 18,000 lorries per year +300 processing machines

28 BENTELER Distribution International GmbH Global Headquarter Heltorfer Straße Düsseldorf Germany distribution.international@benteler.com Find your local contact at