PRODUCT PORTFOLIO VALVES
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1 BORSIG SERVICE GMBH PRODUCT PORTFOLIO VALVES
2 Borsig service GmbH ABOUT BORSIG VALVES BORSIG offers comprehensive products and service solutions for power generation, the oil and gas industries as well as the chemical and petrochemical industries. Our VALVE PROGRAM MADE in GERMANY is focussing on high pressure control and shut-off valves for extreme operating conditions. 1
3 All our valve solutions are tailor-made to the respective applications and manufactured by the application of Duplex, Super Duplex and other special materials for extreme operating conditions. The company looks back on more than 60 years of valve experience and has manufactured over 50,000 control and shut-off valves. Our locations are in Gladbeck and Leegebruch. TRUE METAL SEATED CONTROL AND SHUT-DOWN VALVES We design and manufacture high quality trunnion mounted ball valves tailored to your specific control processes. Based on the application of customized control discs our control valve product line is engineered to suit very high differential pressure applications giving you an exceptionally high rangeability for your plant operation. Sizes: NPS 2-36 DN Classes: ANSI PN
4 Borsig service GmbH CONTROL BALL VALVE - CBV Massflow Control / Pressure Reduction / Pre-Filling Control function Multistage pressure reduction Different control disc designs for individual control characteristics Extreme durability and robust design ideal for severe service applications Metal to metal seated Full shut-off and ESD function against full p Nominal sizes: 2-36 / DN Temperature: - 60 C +400 C Rating: ANSI Class / PN Pressure reduction: 0,1% - 85% p Control range: 1:50 Control characteristic: Linear, equal percentage Leakage rate: A acc. ISO 5208 or EN / VI acc. EN 1349 Split body / top entry / fully welded Forged steel Ceramic inserts for slurries Uni- or bidirectional Welded ends, flanges Natural gas / sour gas/ crude oil Process water / salt water / brine Slurries Petrochemicals (petroleum distillates) Nitrogen TStE355 S420NL X2CrNiMoN X12Cr13 X20Cr13 X3CrNiMo13-4 ASTM A350LF2 ASTM A350LF6 ASTM A182F51 ASTM A182F6a ASTM A ASTM A182F6NM 3
5 TOP ENTRY BALL VALVE - TEV Control Ball Valves and Shut-Off Ball Valves Control and shut-off function possible Erosion and corrosion resistance Extreme durability and robust design ideal for severe service applications Quick maintenance is possible because the housing remains in the pipeline during maintenance Metal to metal seated Full shut-off and ESD function against full p Forged and casted steel Uni- or bidirectional Welded ends, flanges Natural gas / sour gas / crude oil Process water / salt water / brine Slurries Petrochemicals (petroleum distillates) Nitrogen Nominal sizes: 2-36 / DN Temperature: - 60 C +400 C Rating: ANSI Class / PN Leakage rate: A acc. ISO 5208 or EN / VI acc. EN N GP240GH+N TStE355 S420NL X2CrNiMoN X12Cr13 X20Cr13 X3CrNiMo13-4 ASTM A216 WCB ASTM A350LF2 ASTM A350LF6 ASTM A182F51 ASTM A182F6a ASTM A ASTM A182F6NM 4
6 Borsig service GmbH SHUT-OFF BALL VALVE - SOBV Bubble Tight Isolation & Emergency Shut-Off Ball Valves Piggable full bore or reduced bore Erosion and corrosion resistance Extreme durability and robust design ideal for severe service applications Metal to metal seated Full shut-off and ESD function against full p Split body / top entry / fully welded TWIN ball (DBB Ball) Emergency shut down function Forged steel Ceramic inserts for slurries Uni- or bidirectional Welded ends, flanges Nominal sizes: 2-36 / DN Temperature: - 60 C +400 C Rating: ANSI Class / PN Leakage rate: A acc. ISO 5208 or EN / VI acc. EN 1349 Natural gas / sour gas/ crude oil Process water / salt water / brine Slurries Petrochemicals (petroleum distillates) Nitrogen TStE355 S420NL X2CrNiMoN X12Cr13 X20Cr13 X3CrNiMo13-4 ASTM A350LF2 ASTM A350LF6 ASTM A182F51 ASTM A182F6a ASTM A ASTM A182F6NM 5
7 BYPASS - ACCESSORIES FOR SHUT-OFF BALL VALVES Pressure compensation between valve inlet and downstream piping Filling by vent connection and bleeding by drain connection For smooth opening (resulting in wear reduction) Modular designed - fully serviceable DESIGN AND IMPLEMENTATION Pipes between valve in- and outlet Additional isolation valves for easy bypass operation Different bypass design available Threaded connections at ball valve flange and cavity Welded connections at bypass-piping Nominal sizes: 2-36 / DN Temperature: - 60 C +400 C Rating: ANSI Class / PN Natural gas / sour gas / crude oil Petrochemicals (petroleum distillates) Nitrogen TStE355 S420NL X2CrNiMoN X12Cr13 X20Cr13 X3CrNiMo13-4 TStE355 S420NL X2CrNiMoN X12Cr13 X20Cr13 X3CrNiMo13-4 6
8 Borsig service GmbH BALL VALVE WITH STEM EXTENSION Control Ball Valves and Shut-Off Ball Valves Ball valve for over- and underground use Extreme erosion and corrosion resistance Extreme durability and robust design ideal for severe service applications Metal to metal seated Full shut-off and ESD function against full p Forged steel Uni- or bidirectional Welded ends, flanges Nominal sizes: 2-36 / DN Temperature: - 60 C +400 C Rating: ANSI Class / PN Natural gas / sour gas / crude oil Process water / salt water / brine Slurries Petroleum distillates Nitrogen Leakage rate: Extension length: A acc. ISO 5208 or EN / VI acc. EN 1349 Acc. to client specification TStE355 S420NL X2CrNiMoN X12Cr13 X20Cr13 X3CrNiMo13-4 ASTM A350LF2 ASTM A350LF6 ASTM A182F51 ASTM A182F6a ASTM A ASTM A182F6NM 7
9 FULLY WELDED BALL VALVES Control Ball Valves and Shut-Off Ball Valves Ball valve for over- and underfloor use Erosion and corrosion resistance Extreme durability and robust design ideal for severe service applications Fully serviceable Metal to Metal seated Full shut-off and ESD function against full p Forged steel Uni- or bidirectional Welded ends, flanges Natural gas / sour gas / crude oil Process water / salt water / brine Slurries Petrochemicals (petroleum distillates) Nitrogen Nominal sizes: 2-36 / DN Temperature: - 60 C +400 C Rating: ANSI Class / PN Leakage rate: A acc. ISO 5208 or EN / VI acc. EN TStE355 S420NL X2CrNiMoN X12Cr13 X20Cr13 X3CrNiMo13-4 ASTM A350LF2 ASTM A350LF6 ASTM A182F51 ASTM A182F6a ASTM A ASTM A182F6NM 8
10 Borsig service GmbH DESUPERHEATER- DSH Temperature Control of Superheated Integrated shut-off and control function Integrated metal seated ball valve Multi stage pressure reduction Individual nozzles 90 rotary movement (minimizes wear of packings) No additional control and shut-off valve for supply of injection water necessary Easy exchange of the nozzles Forged steel Welded ends, flanges Feed water Probe sizes: mm Pressure reduction stages: 1 3 Number of nozzles: 6 27 temperature: Up to 650 C Min. steam velocity: 5 m/s Control range: 1:50 Control characteristic: Linear, equal percentage CrMo9-10 X10CrMoVNb9-1 X22CrMoV12-1 X5CrNi18-10 X6CrNiTi18-10 X17CrNi16-2 X39CrMo17-1 ASTM A182F22Class1 ASTM A182F91 ASTM A ASTM A ASTM A
11 MOTIVE STEAM NOZZLE - MSN Temperature Control of Superheated Ideal for low p and very short mixing sections Combined injection of spray water and motive steam External control and shut-off valve for control and isolation of media No movable parts Forged steel Welded ends, flanges Feed water Sizes: pipe 6 / DN150 other sizes on request Pressure rating: Up to ANSI Class 2500 / PN 400 temperature: Up to 650 C Mo3 13CrMo4-5 11CrMo9-10 X10CrMoVNb9-1 X6CrNiTi18-10 ASTM A335 P1 ASTM A335 P12 ASTM A182F22Class1 ASTM A182F91 ASTM A
12 Borsig service GmbH RIGID SPRAYING NOZZLE - RSN Cooling of Superheated Ideal for low p and low mass flow Exchangeable, fixed are nozzles External control and shut-off valve for control and isolation of injection water Forged steel Welded ends, flanges Feed water Connection to steam pipe: Probe type, flanged Pressure reduction stages: 1 Number of nozzles: 1-6 Min. steam velocity: 5 m/s Temperature: Up to 650 C Mass flow: Max. 2,8 t/h Sizes: From DN 80 / 3 (steam) from DN 20 / 1 (water) Mo3 13CrMo4-5 11CrMo9-10 X10CrMoVNb9-1 X6CrNiTi18-10 ASTM A335 P1 ASTM A335 P12 ASTM A182F22Class1 ASTM A182F91 ASTM A
13 STEAM CONDITIONING STATION - SCS Multistage Pressure Reduction and Additional Temperature Control Ideal for steam conditioning in power plants Multistage pressure reduction Integrated motive steam nozzle for steam atomized spray water Downstream injection Angle form, z-type Forged steel, casted steel Feed Water Sizes: Inlet 2-20 / DN outlet 2-80 / DN other sizes on request Pressure rating ANSI Class / PN Pressure reduction stages: 3-10 Pressure reduction: 70 98% of initial steam pressure temperature: Up to 570 C Control range: 1:25 1:50 Control characteristic: Linear, equal percentage ASTM A106 Gr.A ASTM A ASTM A335 P1 ASTM A182F22Class1 ASTM A ASTM A
14 Borsig service GmbH REFERENCES Split body control ball valve at VNG underground gas storage site Fully welded ball valve at Thyssengas gas compressor station 13
15 Top entry ball valve installed at Uniper gas storage site 14
16 BORSIG Service GmbH Eichenallee Leegebruch / Germany Phone +49 (0) Fax +49 (0) valves@bs.borsig.de
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