Fully Welded Ball Valves
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1 Fully Welded Ball Valves
2 Company s Profile Established: , family owned company Managing Director:.....Dr. Ing. Thomas Böhmer Employees: Annual turnover: Mill. DEM Manufacturing area: m 2 main plant Sprockhövel m 2 subsidiary plant Hattingen Total number of ball valves produced: > 20 millions Fields of Application Oil-, Gas- and Product-Pipelines Compressor-Measure- and Reduction Stations Gas Storages Plants and Vessels in the Oil-, Gas- and Petrochemical Industy Liquid Gas On- and Offshore Platforms Ship building Power Plants District Heating/Steam Scraper Launch and Recieving Stations Special Application/ Tailor Made Approvals DIN EN ISO 9001 API 6D DIN-DVGW GOST CS51 ÖVGW SVGW BS 5351 Structural Component Approvals AD-HP O (TÜV) Type Approvals (VdTÜV) TRD 201 Fire Safe in acc. with BS 6755 / API 6FA Technological approval/ welding: EN 729 AD-HP 2/1 (TÜV) DIN ISO 9001
3 Design Features Fully welded body Trunnion mounted Spring energized seats Metal or soft seated Double Block and Bleed Full or reduced bore Flanged or welded ends Anti blow out stem Removable stem seals under full line pressure in fully opened or closed position Anti static device Self lubricated bearings In accordance with API 6D, API 6FA, BS 6755 and NACE (latest edition) Options Emergency sealing injection Stem extension Extended lines for drain, vent and emergency sealing injection Special coatings Underground installation Bypass directly at the valve Locking device Other design features on request Global Information Design: Fully welded body. Soft, metal-to-metal or primary metal secondary soft seated Nominal size: DN / 1/2 bis 36 inch (bigger sizes on request) Nominal pressure: PN10-420/ ANSI class Temperature range: -50 C up to +280 C
4 Fully Welded Ball Valve Bill of Material ➀ Body ➁ Ball ➂ Stem ➃ Trunnion ➄ Seat-rings ➅ Self lubricating bearings ➆ Anti blow-out device of the stem ➇ Top mounting flange for gearboxes or actuators ➈ Emergency sealing injection as an option Design Anti-Static Device Böhmer fully welded ball valves fullfil the requirements of the most coon national and international standards. The ball valve design includes an electric conductive connection between the internal parts of the ball valve and the body, providing the anti-static function. Fire Protection Stem Sealing The design assures the fire safe requirements in accordance with the international standards as API 6FA, API 607 und BS 6755 P 2 Trunnion Mounted Ball The sealing of the stem to the atmosphere is achieved by three independent sealing systems. The stem sealing design ensures the anti-blow-out function, too. Therefore, the three stem sealings are easily replaceable under full line pressure in open or closed position. The standard design of Böhmer ball valves provides a trunnion mounted ball for the nominal sizes 3 inch and higher. The maintenance-free bearings for stem and trunnion are self-lubricating, thus assuring a lower torque especially for high pressure ratings. Emergency Sealing As an option, Böhmer ball valves can be delivered with an additional emergency sealing injection for the seat-rings and stem sealing.
5 Seat Seal System The Böhmer ball valves provide spring supported seats as a standard. The seats are pressed against the ball surface by the spring elements and ensure a tight shut-off at low line pressure. In addition the sealing effect is assisted by the pressure in line. So the total sealing force is the sum of the spring force and the force resulting from the pressure which increases pro- portionally with the line pressure. Depending on applications and on cusomers request the below mentioned sealing systems can be delivered: soft seated primary metal- / secondary soft seated metal to metal seated Double Block and Bleed The cavity can be relieved via vent or drain connections at the body. The independent upstream and downstream sealings ensure a tight shut-off at the body cavity in fully opened and closed position. This allows for verifying the tightness of the ball valve in line via the cavity. Self-relieving Seat Design This seat system is designed to automatically vent any excessive build-up pressure in the body cavity. The floating seat design allows for relieving the overpressure in the pipeline. Bi-directional Seating System At this design, each seat ring will provide a total sealing in both directions. This system does not enable the self-relieving of the excessive pressure in the cavity. This allows for verifying the tightness of the ball valve in line by bleeding or pressurizing the cavity.
6 ANSI Class 150 PN 16 Nennweite Nominal size Durchmesser Diameter Baulänge Face to face dimensions Gewicht [kg] Weight [kg] DN Di L(RF) L(RTJ) L(PN*) L(WE) H1 H2 Flansch Schweissende inch Flange Welded-ends * Other DIN face-to-face dimensions are deliverable as well. Specifications subject to changes without notice.
7 ANSI Class 300 PN 25/40 Nennweite Nominal size Durchmesser Diameter Baulänge Face to face dimensions Gewicht [kg] Weight [kg] DN Di L(RF) L(RTJ) L(PN*) L(WE) H1 H2 Flansch Schweissende inch Flange Welded-ends , * Other DIN face-to-face dimensions are deliverable as well. Specifications subject to changes without notice.
8 ANSI Class 600 PN Nennweite Nominal size Durchmesser Diameter Baulänge Face to face dimensions Gewicht [kg] Weight [kg] DN Di L(RF) L(RTJ) L(WE) H1 H2 Flansch Schweissende inch Flange Welded-ends , , DIN face-to-face dimensions are deliverable as well. Specifications subject to changes without notice.
9 ANSI Class 900 PN Nennweite Nominal size Durchmesser Diameter Baulänge Face to face dimensions Gewicht [kg] Weight [kg] DN Di L(RF) L(RTJ) L(WE) H1 H2 Flansch Schweissende inch Flange Welded-ends , , DIN face-to-face dimensions are deliverable as well. Specifications subject to changes without notice.
10 ANSI Class 1500 PN 250 Nennweite Nominal size Durchmesser Diameter Baulänge Face to face dimensions Gewicht [kg] Weight [kg] DN Di L(RF) L(RTJ) L(WE) H1 H2 Flansch Schweissende inch Flange Welded-ends , Materials Böhmer Ball Valves Standard Materials The materials which are mentioned in the table are the Böhmer standard materials. They comply to the most coon national and international standards. Body: Ball: TSTE 355N; ASTM 350LF2; ASTM A106 ASTMA350LF2; ASTMA105; ASTMA395 + ENP or hardchrome; stainless steel Other materials, which may be necessary due to special applications/conditions (such as corrosion/abrasion as well as temperature etc.) or customers demands are deliverable on request. Seat rings: ASTM 350LF2; ASTM A105 + ENP or hardchrome; stainless steel O-Rings: FPM; EPDM; NBR; HNBR Seat Insert: FPM; PTFE; PTFE-filled
11 Ball Valves with actuators Pneumatic actuators Hydraulic actuators Gearboxes Levers Electric actuators All types of actuators and manufactures are deliverable Besides the range of application the working conditions determine the torque rating. For detailed determination of the actuators and the relevant accessories our specialists will be at your service.
12 Please ask for our Product Range, District Heating/Steam and Fully Welded Ball Valves brochures!
Fully Welded Ball Valves
Fully Welded Ball Valves Company s Profile Established:... 1956, family owned company Managing Director: Dr. Ing. Thomas Böhmer Employees:... 300 Annual Turnover:... 60 Mill. EUR Production Area:... 269000
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