Fully Welded Ball Valves

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1 Fully Welded Ball Valves

2 Company s Profile Established: , family owned company Managing Director: Dr. Ing. Thomas Böhmer Employees: Annual Turnover: Mill. EUR Production Area: sq ft - main plant Sprockhövel sq ft - subsidiary plant Hattingen Total number of ball valves produced:. > 30 millions Fields of Application Oil-, Gas- and Product Pipelines Compressor-, Measure- and Reduction Stations Gas Storages Plants and Vessels in the Oil-, Gas- and Petrochemical Industry Liquid Gas On- and Offshore Platforms Ship building Power Plants District Heating / Steam Scraper Launch and Receiving Stations Special Applications / Tailor Made Approvals DIN EN ISO 9001 DIN-DVGW EN EN ATEX 94/9/EG Structural Component Approval Type approvals (VdTÜV) Fire Safe acc. BS6755/API6FA Technological approvals / welding: DIN EN ISO API 6D/API 6DSS CS51 Canada GOST TA-Air BS 5351 AD-HP 0 (TÜV) DGRL97/23/EG AD-HP 2/1 (TÜV) 2

3 Design Features Fully welded body Floating ball / trunnion mounted Spring energized seats Metal or soft seated Double Block and Bleed Full or reduced bore Flanged or welded ends Anti blow out stem Removable stem seals under full line pressure in fully opened or closed position on request Anti static device Self lubricated bearings In accordance with API 6D, API 6DSS, API 6FA, BS 6755 and NACE (latest edition) Options Emergency sealing injection Stem extension Extended lines for drain, vent and emergency sealing injection Special coatings Underground installation Bypass directly at the valve Locking device Other design features on request Global Information Design: Fully welded body. Soft, metal-to-metal or primary metal secondary soft seated Nominal size: DN / 1/2 bis 56 inch Nominal pressure: PN / ANSI class Temperature range: -50 C up to +280 C 3

4 Fully Welded Ball Valve Bill of Material ➀ Body ➁ Ball ➂ Stem ➃ Trunnion ➄ Seat-rings ➅ Self lubricating bearings ➆ Anti blow-out device of the stem ➇ Top mounting flange for gearboxes or actuators ➈ Emergency sealing injection as an option Design Anti-Static Device Böhmer fully welded ball valves fullfil the requirements of the most common national and international standards. Fire Protection The ball valve design includes an electric conductive connection between the internal parts of the ball valve and the body, providing the anti-static function. Stem Sealing The design assures the fire safe requirements in accordance with the international standards as API 6FA, API 607 and BS 6755 P 2. Trunnion Mounted Ball The standard design of Böhmer ball valves provides a trunnion mounted ball for the nominal sizes 3 inch and higher. The maintenance-free bearings for stem and trunnion are self-lubricating, thus assuring a lower torque especially for high pressure ratings. The sealing of the stem to the atmosphere is achieved by three independent sealing systems. The stem sealing design ensures the anti-blow-out function, too. Therefore, the three stem sealings are easily replaceable under full line pressure in open or closed position. Emergency Sealing As an option, Böhmer ball valves can be delivered with an additional emergency sealing injection for the seat-rings and stem sealing. 4

5 Seat Seal System The Böhmer ball valves provide spring supported seats as a standard. The seats are pressed against the ball surface by the spring elements and ensure a tight shut-off at low line pressure. In addition the sealing effect is assisted by the pressure in line. So the total sealing force is the sum of the spring force and the force resulting from the pressure which in creases proportionally with the line pressure. Depending on applications and on customers request the below mentioned sealing systems can be delivered: soft seated primary metal- / secondary soft seated metal to metal seated Double Block and Bleed The cavity can be relieved via vent or drain connections at the body. The independent upstream and downstream sealings ensure a tight shut-off at the body cavity in fully opened and closed position. This allows for verifying the tightness of the ball valve in line via the cavity. Self-relieving Seat Design This seat system is designed to automatically vent any excessive build-up pressure in the body cavity. The floating seat design allows for relieving the overpressure in the pipeline. Bi-directional Seating System At this design, each seat ring will provide a total sealing in both directions. This system does not enable the self-relieving of the excessive pressure in the cavity. This allows for verifying the tightness of the ball valve in line by bleeding or pressurizing the cavity. 5

6 ANSI Class 150 PN 16 * Nominal size Diameter Face to face dimensions Weight [kg] DN Di L(RF) L(RTJ) L(PN*) L(WE) H1 H2 Flange Welded-ends mm inch mm mm mm mm mm mm mm * DIN face-to-face dimensions are deliverable as well. Specifications subject to changes without notice. 6

7 ANSI Class 300 PN 25/40 * Nominal size Diameter Face to face dimensions Weight [kg] DN Di L(RF) L(RTJ) L(PN*) L(WE) H1 H2 Flange Welded-ends mm inch mm mm mm mm mm mm mm , * DIN face-to-face dimensions are deliverable as well. Specifications subject to changes without notice. 7

8 ANSI Class 600 PN 100 * Nominal size Diameter Face to face dimensions Weight [kg] DN Di L(RF) L(RTJ) L(WE) H1 H2 Flange Welded-ends mm inch mm mm mm mm mm mm , , * DIN face-to-face dimensions are deliverable as well. Specifications subject to changes without notice. 8

9 ANSI Class 900 PN 160 * Nominal size Diameter Face to face dimensions Weight [kg] DN Di L(RF) L(RTJ) L(WE) H1 H2 Flange Welded-ends mm inch mm mm mm mm mm mm , , * DIN face-to-face dimensions are deliverable as well. Specifications subject to changes without notice. 9

10 ANSI Class 1500 PN 250 Nominal size Diameter Face to face dimensions Weight [kg] DN Di L(RF) L(RTJ) L(WE) H1 H2 Flange Welded-ends mm inch mm mm mm mm mm mm , Specifications subject to changes without notice. 10

11 ANSI Class 2500 PN 420 Nominal size Diameter Face to face dimensions Weight [kg] DN Di L(RF) L(RTJ) L(WE) H1 H2 Flange Welded-ends mm inch mm mm mm mm mm mm Specifications subject to changes without notice. Materials Böhmer Ball Valves Standard Materials The materials which are mentioned in the table are the Böhmer standard materials. They comply to the most common national and international standards. Other materials, which may be necessary due to special applications / conditions (such as corrosion / abrasion as well as temperature etc.) or customers demands are deliverable on request. Body: TSTE 355N/P355 NL1; ASTM 350LF2; ASTM A106 Ball: ASTM A350LF2; ASTM A105; ASTM A395; ASTM A694 + ENP or hardchrome; stainl. steel Seat rings: ASTM 350LF2; ASTM A105 + ENP or hardchrome; stainless steel O-Rings: FPM; EPDM; NBR; HNBR Seat Insert: FPM; PTFE; PTFE-filled, HNBR 11

12 Ball Valves with actuators All types of actuators and manufactures are deliverable Besides the range of application the working conditions determine the torque rating. For detailed determination of the actuators and the relevant accessories our specialists will be at your service. 12

13 Ball Valves examples 13

14 VVru Please ask for our Product Range, District Heating/Steam and Split Body Ball Valves brochures! Böhmer GmbH Headquarters P.O. Box D Sprockhövel Germany Phone Fax Web Böhmer GmbH Subsidiary Hattingen Am Walzwerk 5 D Hattingen Germany Phone Fax Web boehmer@boehmer.de

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