Seamless hot rolled tubes and seamless hollow bars
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1 Seamless hot rolled tubes and seamless hollow bars
2 Benteler Distribution Customised steel tube solutions An internationally operating stockholding company of carbon alloy and stainless steel tubes With 50 locations in more than 30 countries the company ranks among the leading global distribution companies. Our core business is the reliable supply of high-quality steel tubes supplemented by comprehensive services precisely tailored to the customers requirements. Offering competent consultancy, bundled sourcing, tailor-made stocking and customised logistics, Benteler Distribution has gained a high reputation as a reliable supplier of high-quality steel tubes to a wide range of industries. In everything we do we are committed to meeting national and international standards. Our documented processes are certified according to the norm DIN EN ISO This commitment to quality is shared by our suppliers who undergo our regular quality checks. Steel tubes in a wide variety of qualities and dimensions - we have access to group stocks in excess of over 100,000 tons The choice of the right material determines the quality and profitability of your end product. Our wide assortment and technical expertise enable us to supply you reliable and producer independent with customised steel tube solutions. Due to a close cooperation with worldwide leading steel tube producers we are also able to provide you with special grades and dimensions at short notice and assist you if desired in product development. Our proximity to the procurement and sales market allows us to react in time on changing requirements and to pursue technical developments at an early stage as well as to exploit the full potential of the material. In this sense we consider ourselves an initiator for our customers. We want to supply you with high quality and technologically advanced steel tube solutions. 1
3 The reliable supply of high-quality steel tubes and customised service solutions is the promise we make to our customers in more than 30 countries. 2
4 Seamless hot rolled tubes Delivery program Seamless hot rolled tubes for steel constructions Standard EN /-2 s 25 x 3.2 mm to 660 x 100 mm other dimensions on request Lengths 4 to 15 m other lengths and fixed lengths on request Materials Material number other materials on request Steel grade (EN) S355 J2H S355 NH Marking manufacturer stamp, EN standard, material, delivery condition, size, heat number or identification number Testing on request Certification 3.1 acc. to EN other certifications on request Seamless hot rolled tubes for pressure requirements Standard (part 1) EN s 25 x 3.2 mm to 660 x 100 mm other dimensions on request Lengths 4 to 15 m other lengths and fixed lengths on request Materials Material number Steel grade (EN) P235 TR 1 + TR 2 P265 TR 1 other materials on request Standard (part 3) EN s 10.2 x 1.6 mm to 711 x 100 mm other dimensions on request Lengths 4 to 15 m other lengths and fixed lengths on request Materials Material number Steel grade (EN) P355 N TC1 (usually in combination with E355 N and S355 J2H) other materials on request Marking manufacturer stamp, EN standard, material, delivery condition, size, heat number or identification number Certification 3.1 acc. to EN 10204, other certifications on request 3
5 Seamless hot rolled tubes for mechanical engineering Standard EN s 25 x 3.2 mm to 660 x 100 mm other dimensions on request Lengths 4 to 15 m other lengths and fixed lengths on request Delivery conditions +AR +N other delivery conditions on request Materials Material number other materials on request Steel grade (EN) E235 E355 E470 Marking manufacturer stamp, EN standard, material, delivery condition, size, heat number or identification number Testing water pressure testing or leak testing acc. to EN ISO other testing on request Certification 3.1 acc. to EN other certifications on request Seamless steel tubes for machining Standard EN s 30 x 20 mm to 250 x 120 mm other dimensions on request Lengths 4 to 8 m other lengths and fixed lengths on request Materials Material number Steel grade (EN) E355 E355 J2 E420 J2 E470 E590 K2 other materials on request Marking manufacturer stamp, EN standard, material, delivery condition, size, heat number or identification number Testing on request Certification 3.1 acc. to EN other certifications on request 4
6 Seamless hot rolled tubes Technical information Chemical composition (cast analysis) in % by mass C Si Mn P S Nb V Al / Al tot Ti Cr Ni Mo Cu N min. max. min. max. min. max. max. min. max. max. min. max. min. max. max. max. max. max. max. max. EN /2 S355 J2H EN E355 +N EN P355N TC1 EN E Notes: - The above is subject to additonal rules concerning the lesser elements (% by mass). - In case of dispute the permissable deviations of a product analysis from the limits on cast analysis are specified. - Elements not included in this table shall not be intentionally added to the steel without the agreement of the purchaser, excpet for elements which may be added for finishing the cast. - All appropriate measures shall be taken to prevent the addition of undesirable elements from scrap or other materials used in the steel making process. Minimum mechanical properties Yield strength n/mm 2 (R eh ) WT up to 16 mm WT over 16 mm WT over 40 mm WT over 65 mm WT over 80 mm and up to 40 mm and up to 65 mm and up to 80 mm and up to 100 mm EN /2 S355 J2H (a,b,c) (to 63 mm) EN E355 +N EN P355N TC1 (c,d) 355 (to 20 mm) / 325 (to 50 mm) EN E470 (f) / 430 (25 mm) 430 (50 mm max) Tensile strength n/mm 2 Elongation % Impact properties WT up WT over WT over WT over longitudinal transverse Test Minimum average to 16 mm 16 mm and 40 mm and 65 mm and temperature absorbed energy (J) for up to 40 mm up to 65 mm up to 100 mm degrees C standard test pieces EN /2 S355 J2H (a,b,c) 470 to / 21 / / 19 / EN E355 +N EN P355N TC1 (c,d) 490 to 650 (to 20 mm) 490 to to EN E470 (f) / 600 (25 mm) 550 (50 mm max) 17 (a) For the elongation data the first figure relates to wall thicknesses up to 40 mm: the second figure is for wall thicknesses over 40 mm and up to 63 mm; the third figure is for wall thicknesses over 63 mm and up to 100 mm. (b) Impact tests are not required for specified thicknesses less than 6 mm. (c) The mean value of the three test pieces shall meet the requirements. One individual value may be below the specified value, provided it is not less than 70% of that value. (d) Impact energy for the longitudunal direction and for wall thicknesses up to 40 mm, minimum impact energy in the transverse direction is 27J. (f) The elongation may also be determined in the transverse direction. In this case the minimum values to be achieved shall be those for the longitudunal direction minus 2 points. 5
7 Tolerances EN /2 S355 J2H Characteristics Tolerances Outside diameter Thickness - 10% (a, b) +/- 1% with a minimum of +/- 0.5 mm and a maximum of +/- 10 mm (a) The positive deviation is limited by the tolerance on mass (+8% on individual delivered lengths). (b) For thicknesses of less than 10%, but not less than 12.5% of the nominal thickness may occur in smooth transition areas over not more the 25% of the circumference. EN E355 +N OD Tolerances on OD Tolerances on WT for a WT / OD ratio up to over and up to 0.05 above 0.05 up to mm +/- 1% or +/- 0.5 mm whichever is the greater +/- 12.5% or +/- 0.4 mm whichever is the greater above mm +/- 1% +/- 20% +/- 15% +/- 12.5% EN P355N TC1 OD Tolerances on OD Tolerances on WT for a WT / OD ratio up to over and up to 0.05 over 0.05 and up to 0.1 over 0.1 up to mm +/- 1% or +/- 0.5 mm +/- 12.5% or +/- 0.4 mm whichever is the greater over mm whichever is the greater +/- 20% +/- 15% +/- 12.5% +/- 10.0% * * For OD s equal or greater than mm it is permitted for the upper wall thickness to be exceeded locally by a further 5% of the wall thickness. EN E470 Delivered OD Tolerances on OD Tolerances on WT up to 75 mm +/- 0.5 mm WT up to 15 mm: WT over 15 mm: +/- 10% over 75 mm and up to 180 mm +/- 0.75% +/- 12.5% or +/- 0.4 mm whichever is the greater over 180 mm +/- 1% WT up to 30 mm: +/- 12.5% WT over 30 mm: +/- 10% 6
8 Seamless hot rolled tubes Technical information Heat treatment options Classification Deoxidation process Delivery condition Maximum CEV % based on cast analysis EN /2 S355 J2H Non-alloy quality steel Fully killed hot finished WT up to and incl 16 mm = 0.45 above 16 mm and up to and incl 40 mm = 0.47 above 40 mm and up to and incl 65 mm = 0.50 above 65 mm and up to and incl 120 mm = 0.53 EN E355 +N Non-alloy quality steel Fully killed normalised or normalising rolling (a,b) EN P355N TC1 Alloy quality steel Fully killed (and made to a fine grain practice) normalised or normalising forming (a,b) EN E470 Non-alloy quality steel Fully killed hot finished (a) Normalising rolling or forming is a rolling process in which the final deformation is carried out in a certain temperature range leading to a material condition equivalent to that obtained by normalising so that the specified values of the mechanical propoerties are retained even after subsequent normalising (+N). (b) Delivery condition of tubes manufactured by a normalising rolling/forming process or normalised by heat treatment in a furnace are both identified with the same symbol (+N). Roundness Out of roundness Eccentricity Tolerances on exact lengths Deviation from straightness Tube Ends EN /2 S355 J2H 2% for hollow sections having a diameter to thickness ratio not exceeding 100 from 2 m and up to 6 m = -0/+10 mm above 6 m = -0/+15 mm 0.2% of total length and 3 mm over any 1 m length The ends of the hollow section shall be cut nominally square to the axis of the product. EN E355 +N Included in the tolerances on outside diameter Included in the tolerances on thickness up to 6 m = -0/+10 mm above 6 m and up to 12 m = -0/+15 mm above 12 m = -0/+by agreement For tubes with OD s greater than or equal to 33.7 mm the deviation from straightness shall not exceed L, where L is the length of the tube supplied by the manufacturer. Tubes with an OD of less than 33.7 mm should be reasonbly straight The tubes shall be delivered with square cut ends. The ends shall be free from excessive burrs. EN P355N TC1 Included in the tolerances on outside diameter Included in the tolerances on thickness above 2 m and up to 6 m = -0/+10 mm above 6 m and up to 12 m = -0/+15 mm above 12 m = -0/+by agreement The deviation from straightness of any tube length L shall not exceed L. Deviations from straightness over any one metre length shall not exceed 3 mm. The tubes shall be delivered with square cut ends. The ends shall be free from excessive burrs. EN E470 less than 2 m = -0/+by agreement from 2 m and up to 6 m = -0/+10 mm above 6 m and up to 12 m = -0/+15 mm above 12 m = -0/+by agreement The deviation from straightness of any tube length L shall not exceed 0.001L. Deviations from straightness over any one metre length shall not exceed 1 mm. The tubes shall be delivered with square cut ends. The ends shall be free from excessive burrs. 7
9 Appearance Appearance Sampling; number of tubes per test unit Inspection and testing (mandatory) EN /2 S355 J2H EN E355 +N EN P355N TC1 EN E470 The hollow sections shall have a smooth surface corresponding to the manufacturing method used: bumps, cavities or shallow longitudunal grooves resulting from the manufacturing process are permissible, provided the thickness is within tolerance. (1) The tube shall be free from external and internal surface defects that can be established by visual inspection. (2) The internal and external surface finish of the tubes shall be typical of the manufacturing process and where applicable, the heat treatment employed. (3) The finish and surface condition shall be such that any surface imperfections requiring dressing can be identified. (4) Surface imperfections which encroach on the minimum wall thickness shall be considered defects. (5) It is only permissible to remove surface imperfections by grinding or machining provided that, after so doing the tube thickness in the dressed area is not less than the specified minimum wall thickness. (6) All dressed areas shall blend smoothly into the contour of the tube. (1) Tubes shall be free from external and internal surface defects, that can be detected by visual examination. (2) The internal and external surface finish of tubes shall be typical of the manufacturing process and, where applicable, the heat treatment employed. (3) Normally, the finish and surface condition shall be such that any surface imperfections requiring dressing can be identified. (4) It shall be permissible to dress, only by grinding or machining, surface imperfections provided that, after doing so, the wall thickness in the dressed area is not less than the specified minimum wall thickness. All dressed areas shall blend smoothly into the contour of the tube. (5) Any surface imperfection, which is demonstrated to be deeper than 5% of the wall thickness or 3mm, whichever is the smaller, shall be dressed. (6) Surface imperfections which encroach on the specified minimum wall thickness shall be considered defects. (1) The surface condition of the tubes shall be such that imperfections requiring further investigation with repsect to depth can be detected by visual inspection. (2) Surface imperfections which will impair the specified dimensions after final machining shall be considered defects and the tubes shall be free of them. (3) It shall be permissible to dress surface imperfections provided that only grinding or machining is used for rectification work and that the specified dimensions after final machining are not impaired. All dressed areas shall blend smoothly into the contour of the tube. up to mm OD = max 40 t Cast Analysis above mm OD and up to Tensile test mm OD = max 50 t Impact test above mm OD = max 75 t Surface condition and dimensions up to mm OD = 400 Cast Analysis above mm OD and Tensile test up to mm OD = 200 al inspection above mm OD = 100 Visual examination Material identification up to mm OD = 200 Cast Analysis above mm OD and Tensile test up to mm OD = 100 Flattening test or above mm OD = 50 Ring tensile test Drfit expanding test or Ring expanding test Impact test Leak tightness test al inspection Visual examination Material identification 200 Cast Analysis Tensile test al inspection Visual examination 8
10 Seamless hot rolled tubes s According to EN and EN Seamless hot rolled steel tubes, double certified, in grade S355 J2H in accordance with EN and grade E355 +AR in accordance with EN , tolerances according to EN The tubes are impact tested at -20 degrees, stamped with heat number and delivered in random lengths or fixed cut lengths. Certificate in accordance with EN 10204/ x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
11 51.00 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
12 Seamless hot rolled tubes s x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
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14 Seamless hot rolled tubes s x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
15 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
16 Seamless hot rolled tubes s x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
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18 Seamless hot rolled tubes s x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
19 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
20 Seamless hot rolled tubes s x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
21 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
22 Seamless hot rolled tubes s x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
23 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
24 Seamless hollow bars s According to EN Hollow bars in grade E470 in accordance with EN Guaranteed clean turned size after machining with external chucking, applies to lengths up to 3xOD but maximum 200 mm. It should be noted that the delivered tube sizes may vary for a given clean turned size. This is due to factors in the manufacturing processes used by the producers. Tubes are stamped with heat number and certificate in accordance to EN 10204/3.1. OD WT OD WT
25 OD WT OD WT
26 Processing Pre-finished products up to ready-to-install components Processing Turning, drilling, milling, stamping, swaging, enlargement, bending, punching, reduction Surface treatment Shot blasting, capping, pickling, degreasing, brushing, galvanising, PE covering, powder coating, chromium-plating, nickel-plating, copper-plating, washing, cementing, forging, grinding, pre-turning, roller polishing, honing, skiving and roller burnishing Cutting technology Sawing, tapping, laser cutting, water jet cutting Tube end finishing Deburring, chamfering, thread cutting, vibratory grinding Heat treatment Quenching and tempering, normalising, nitration, annealing, inductive-annealing, other annealing methods 25
27 We can take over complete production stages in order to make your production more efficient. We have the expertise, capacity and partners to provide you with the entire range of processing techniques. 26
28 Locations in the UK Sales contact details Scotland Unit 3, Abbots Court Middlefield Industrial Estate Falkirk FK2 9HQ North New Progress Works Crompton Way Bolton Lancashire BL1 8TY South Armstrong Road Daneshill Industrial Estate Basingstoke Hampshire RG24 8NU Automotive and Stainless Unit 4, Delta Point Greets Green Road West Bromwich B70 9PL Tel.: Fax: Tel.: Fax: Tel.: Fax: Tel.: Fax:
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