Oil Country Tubular Goods

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Deborah Walters
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1 Oil Country Tubular Goods

With oil and gas, quality counts Salzgitter Mannesmann Line Pipe has a long tradition in the production of longitudinally HFI-welded steel pipe and a wealth of experience in the correct coordination

2 With oil and gas, quality counts Salzgitter Mannesmann Line Pipe has a long tradition in the production of longitudinally HFI-welded steel pipe and a wealth of experience in the correct coordination of all the decisive quality dimensions. Our customers find seven core competencies that they can depend on. They converge in the one objective: perfect pipe for every application. Flexibility Wide product range Quality advice Delivering Perfection Expertise and experience Customer proximity Quality deliveries Quality products Wide product range A comprehensive manufacturing programme for gas, oil, water, construction, heat transport, and mechanical engineering and all of it in steel grades to German and worldwide international standards, with various different joining techniques. Rounded up with a broad range of accessories. Expertise and experience Modern manufacturing processes based on a century of experience in pipe production, valuable investments in research and development, close cooperation with research institutes and professional bodies, national and international projects. Quality deliveries Short delivery times through optimised production programmes, extensive stock on hand for all kinds of replacement pipes and small orders, schedule reliability for optimum project time performance. Quality products The entire production chain in our own hands, strictest quality management at all stages of manufacture, from the hot wide strip to shipment of the finished products, all embedded in a state-of-the-art inspection and testing regime. Customer proximity A worldwide marketing network, a can-do approach to special application requirements, and an ongoing exchange of insights and experience with customers around the globe. Quality advice Specialists for pipeline planning, pipe specification, transport, storage and laying, experience gained in numerous challenging projects, from planning through to implementation. Flexibility Two locations for the parallel production of orders in all sizes and degrees of specialisation, production control geared to customer needs. 2

Oil Country Tubular Goods Contents Oil Country Tubular Goods - Made in Germany Salzgitter and Mannesmann two worldwide leading partners in the OCTG business merged to Salzgitter Mannesmann Line Pipe.

3 Oil Country Tubular Goods Contents Oil Country Tubular Goods - Made in Germany Salzgitter and Mannesmann two worldwide leading partners in the OCTG business merged to Salzgitter Mannesmann Line Pipe. The rising demands we make on our material quality of life are compelling us to ever-greater efforts to secure raw materials and energy. But primary energy and raw material resources first have to be tapped before they can be exploited a task which would be impossible without steel pipes. The loads on steel pipe used in the exploration, production and distribution all over the world are continuously increasing. Corrosion attacks from aggressive media such as sour gas, carbon dioxide and chlorides present a constant challenge to the physical and mechanical properties of steel. That's why welded casings from Salzgitter Mannesmann Line Pipe are often used where new oil and gas deposits have been explored. Oil Country Tubular Goods Page 3 Steel pipe production Page 4-5 Quality management Page 6 Testing methods Page 7 Physical properties and color code Page 8 Performance properties and dimensions Page 9-24 High Collapse OCTG Page

Steel pipe production Latest investments and improvements for 24 upgrade ` ` 1 ` 2 NEW ` 3 4 NEW NEW Sizing Visual inspection Salzgitter Mannesmann Line Pipe

The company's already high quality production and testing facilities are modernised on an ongoing basis.

towards extending the manufacturing programme to include 24" pipe.

The installation of additional power capacity has speeded up production rates, giving maximum productivity and output at an outstanding cost-performance ratio.

4 Steel pipe production Latest investments and improvements for 24 upgrade ` ` 1 ` 2 NEW ` 3 4 NEW NEW Sizing Visual inspection Salzgitter Mannesmann Line Pipe is one of the worldwide leading manufacturers of High Frequency Induction (HFI) welded Oil Country Tubular Goods. The company's already high quality production and testing facilities are modernised on an ongoing basis. The entire mill from the strip preparation section through to the HFI welding table was upgraded in 2007 as part of a major investment programme geared towards extending the manufacturing programme to include 24" pipe. Ultramodern annealing equipment ensures uniform product quality in line with the most stringent customer requirements. The installation of additional power capacity has speeded up production rates, giving maximum productivity and output at an outstanding cost-performance ratio. New sizing units ensure excellent pipe roundness as an essential prerequisite for the high collapse resistance required for OCTG. The latest non-destructive testing technology provides verifiable test results before the casings coated with a novel, solventfree corrosion protection agent are released for shipment to their destinations around the world. Coil 4 High Frequency Induction welding

Steel pipe production ` ` 6 ` 5 ` 7 NEW 8 NEW Welding and annealing Technology - New

forming New Process-controlled induction welding Internal and external flash removing

intermediate water quenching 8 New Sizing 9 Hydrostatic testing 10 New Non-destructive

5 Steel pipe production ` ` 6 ` 5 ` 7 NEW 8 NEW Welding and annealing Technology - New investments (24 ) Strip edge milling New Cage roll forming New Fin pass forming New Process-controlled induction welding Internal and external flash removing Non-destructive ultrasonic testing of weld New Inductive weld annealing, with/without intermediate water quenching 8 New Sizing 9 Hydrostatic testing 10 New Non-destructive ultrasonic testing 9 ` NEW Final US inspection Temporary corrosion protection 10 Handling and Storage 5

Quality management Why you always get the quality you expect from us Salzgitter Mannesmann Line Pipe is a member of the American Petroleum Institute (API) and an authorized producer of

Quality Management Salzgitter Mannesmann Line Pipe is certified by DIN EN ISO 9001, DIN EN ISO 14001, OHSAS 18001 and API Q1.

Coils are either supplied by ThyssenKrupp steel or Salzgitter steel works.

6 Quality management Why you always get the quality you expect from us Salzgitter Mannesmann Line Pipe is a member of the American Petroleum Institute (API) and an authorized producer of Oil Country Tubular Goods in accordance with API 5CT for more than 30 years. Quality Management Salzgitter Mannesmann Line Pipe is certified by DIN EN ISO 9001, DIN EN ISO 14001, OHSAS and API Q1. Pre-Material Supply Slabs are supplied by Krupp Mannesmann steel works (HKM) as a member of Salzgitter group or by Salzgitter steel works (SZFG). Coils are either supplied by ThyssenKrupp steel or Salzgitter steel works. Our specialists are at your disposal at any time to provide you with detailed information on Salzgitter Mannesmann Line Pipe casing. Research and Development As a part of the Tube division of Salzgitter group Salzgitter Mannesmann Line Pipe has full access to the integrated Salzgitter Mannesmann Research Institute (SZMF) and is in close contact to national and international technical institutes and universities (e.g. Institute of Petroleum Engineering at Clausthal University of Technology). 6

Testing methods Monitoring fosters confidence Tests and checks at Salzgitter Mannesmann Line Pipe are not restricted to those prescribed by the various standards.

We inspect and check just about everything that's checkable. Both of our locations are fully equipped with state-of-the-art measuring and testing facilities.

followed by microscopic and macroscopic evaluation of the results. They also undergo destructive testing, so nothing at all is left to chance.

7 Testing methods Monitoring fosters confidence Tests and checks at Salzgitter Mannesmann Line Pipe are not restricted to those prescribed by the various standards. We carry out a large number of additional internal in-process checks and tests in order to ensure that the finished products more than meet the customers' specifications. We inspect and check just about everything that's checkable. Both of our locations are fully equipped with state-of-the-art measuring and testing facilities. It's almost like in a modern diagnosis clinic, the way the pipes are subjected to a throughgoing check-up : they're measured, weighed, and have to pass ultrasonic testing and visual inspection, followed by microscopic and macroscopic evaluation of the results. They also undergo destructive testing, so nothing at all is left to chance. In very complex diagnosis cases, we have the full backing of our group's own research institute with its specialists in every sphere of pipe science and technology. Heat analysis The steel we work with is extremely homogeneous and is made with the utmost exactness to meet particular requirements. Each heat is subjected to analysis ISO/DIS to check whether its chemical composition is in keeping with the applicable tolerances. This is re-checked at our mill in the form of one product analysis per heat. In-process checks At every stage of the production process, checks are performed to verify a pipe's compliance in all its essential characteristics with the applicable specifications. This includes dimensional checks (length, diameter, wall thickness), mechanicaltechnological tests, hydrostatic testing for leaks, and measuring the layer thicknesses both of the PE coating and the cement mortar lining. Statistic evaluation of the results forms the basis for any necessary preventive measures to ensure the continuous high quality of the processes. 7

8 Physical properties and color code Innovative research and continuous developments have made Salzgitter Mannesmann Line Pipe one of the pioneers in the High Frequent Induction (HFI) pipe production to a comprehensive leader in the HFI-welding technology. HFI-welding is the state-of-the-art technology of ERW process. The product range covers HFI-welded API casing from 6 5/8" to 24". Temporary corrosion protection Salzgitter Mannesmann Line Pipe entire OCTG product range from 6 5/8"- 24" can be temporarily corrosion protected using state-of-the-art equipment. As from now solvent-free varnish technique will be used. In order to built a high efficient unit, spray guns are uniformly distributed around the pipe circumference. Uniform coating thickness and a safe corrosion protection are achieved in this way. Drying process works using ultraviolet light which ensures pipe handling and shipping without any delay after application. The coating units are designed in order to fulfill German and international stringent environmental requirements like ISO easily. Conversion Table 1 inch = 2,54 cm = 25,40 mm 1 ft = 12 inches = 0,3048 m = 30,48 cm 1 in² = 6,4516 cm² = 645,16 mm² 1 lb = 4, N 1 lb = 0,454 kg 1 kn = 1,000 N 1 lb/ft = 1,4895 kg/m 1 lb/in² (psi) = 0, N/mm² = 0,6895 N/cm² 1 lb/in² (psi) = 0,06895 bar 1 N/mm 2 = 1 MPa = psi 1 sh.t. = 0, (metr.) t Tensile Requirements Color Grade Longitudinal Yield Strength Tensile Strength Elongation Identification psi psi psi % in 2 inch N/mm² N/mm² N/mm² min. max. min. min. H API J API K API K 55 FBN API N 80 Type API N 80 Q API

9 6 5/ H ,3 7, , , J , , , K , , , K 55FBN , , , N ) 7, , ,470 Type N 80Q ) 7, , , H , , , J , , , K , , , K 55FBN , , , N ) 8, , ,218 Type N 80Q ) 8, , , H , , , J , , , K , , , K 55FBN , , , N ) 10, , ,916 Type N 80Q ) 10, , , H ,8 5, , , J , , , K , , , K 55FBN , , , N , , ,890 Type N 80Q , , , H , , , J , , , K , , , ) Non-standard API drift sizes available on request and the drift diameter will be marked on pipe (e.g. DA <<.>>) 5) Certified Values 9

10 K 55FBN ,8 6, , , N , , ,807 Type N 80Q , , , H , , , , J , , , , K , , , , K 55FBN , , , , N ) 8, , , ,750 Type N 80Q ) 8, , , , H , , , J , , , K , , , K 55FBN , , , N ) 9, , ,235 Type N 80Q ) 9, , , H , , , J , , , K , , , K 55FBN , , , N ) 10, , ,899 Type N 80Q ) 10, , , / H ,7 7, , , J , , , K , , , K 55FBN , , , N ) 8, , ,838 Type N 80Q ) 8, , , ) Non-standard API drift sizes available on request and the drift diameter will be marked on pipe (e.g. DA <<.>>) 5) Certified Values

11 7 5/ H , , , J , , , K , , , K 55FBN , , , N ) 9, , ,450 Type N 80Q ) 9, , , H , , , J , , , K , , , K 55FBN , , , N ) 10, , ,656 Type N 80Q ) 10, , , / H ,1 6, , , , J , , , , K , , , , K 55FBN , , , , N , , , ,616 Type N 80Q , , , , H , , , , J , , , , K , , , , K 55FBN , , , , N , , , ,584 Type N 80Q , , , , H , , , , , J , , , , K , , , , ) Non-standard API drift sizes available on request and the drift diameter will be marked on pipe (e.g. DA <<.>>) 5) Certified Values 11

12 8 5/ K 55FBN ,1 8, , , , N , , , ,145 Type N 80Q , , , , H , , , , J , , , , K , , , , K 55FBN , , , , N , , , ,707 Type N 80Q , , , , H 40 11, , , , J 55 11, , , , K 55 11, , , , K 55FBN 11, , , , N 80 11, , , ,167 Type N 80Q 11, , , , / H ,5 7, , , , J , , , , K , , , , K 55FBN , , , , N , , , ,790 Type N 80Q , , , , H , , , , J , , , , K , , , , K 55FBN , , , , N , , , ,758 Type N 80Q , , , , ) Non-standard API drift sizes available on request and the drift diameter will be marked on pipe (e.g. DA <<.>>) 5) Certified Values

13 9 5/ H ,5 10, , , , , J , , , , , K , , , , K 55FBN , , , , N , , , ,574 Type N 80Q , , , , H , , , , J , , , , K , , , , K 55FBN , , , , N , , , ,542 Type N 80Q , , , , / H ,1 7, , , , J , , , , K , , , , K 55FBN 840 7, , , , N , , , ,041 Type N 80Q 840 7, , , , H , , , , J , , , , K , , , , K 55FBN , , , , N , , , ,435 Type N 80Q , , , , H , , , , , J , , , , , K , , , , , ) Non-standard API drift sizes available on request and the drift diameter will be marked on pipe (e.g. DA <<.>>) 5) Certified Values 13

14 10 3/ K 55FBN ,1 10, , , , , N , , , , ,895 Type N 80Q , , , , , H , , , , J , , , , K , , , , K 55FBN , , , , N , , , , N 80Q , , , , / H ,9 7, , , , J 55 7, , , , K 55 7, , , , K 55FBN 7, , , , N 80 7, , , ,791 Type N 80Q 7, , , , H 40 8, , , , J 55 8, , , , K 55 8, , , , K 55FBN 8, , , , N 80 8, , , ,251 Type N 80Q 8, , , , H 40 9, , , , J 55 9, , , , K 55 9, , , , K 55FBN 9, , , , N 80 9, , , ,711 Type N 80Q 9, , , , ) Non-standard API drift sizes available on request and the drift diameter will be marked on pipe (e.g. DA <<.>>) 5) Certified Values

15 12 3/ H ,9 11, , , , J 55 11, , , , K 55 11, , , , K 55FBN 11, , , , N 80 11, , , ,018 Type N 80Q 11, , , , H 40 12, , , , J 55 12, , , , K 55 12, , , , K 55FBN 12, , , , N 80 12, , , ,021 Type N 80Q 12, , , , H 40 13, , , , J 55 13, , , , K 55 13, , , , K 55FBN 13, , , , N 80 13, , , ,040 Type N 80Q 13, , , , H 40 15, , , , J 55 15, , , , K 55 15, , , , K 55FBN 15, , , , N 80 15, , , ,265 Type N 80Q 15, , , , H 40 16, , , , J 55 16, , , , K 55 16, , , ,757 4) Non-standard API drift sizes available on request and the drift diameter will be marked on pipe (e.g. DA <<.>>) 5) Certified Values 15

16 12 3/ K 55FBN 323,9 16, , , , N 80 16, , , ,757 Type N 80Q 16, , , , H 40 17, , , , J 55 17, , , , H 40 18, , , , J 55 18, , , , H 40 20, , , , J 55 20, , , , / H ,7 7, , , , J 55 7, , , , K 55 7, , , , K 55FBN 7, , , , N 80 7, , , ,666 Type N 80Q 7, , , , H , , , , J , , , , K , , , , K 55FBN , , , , N , , , ,586 Type N 80Q , , , , H , , , , J , , , , K , , , , K 55FBN , , , , N , , , ,046 Type N 80Q , , , , ) Non-standard API drift sizes available on request and the drift diameter will be marked on pipe (e.g. DA <<.>>) 5) Certified Values

17 13 3/ H ,7 12, , , , J , , , , K , , , , K 55FBN , , , , N , , , ,506 Type N 80Q , , , , J 55 13, , , , , K 55 13, , , , , K 55FBN 13, , , , , N , , , , ,778 Type N 80Q , , , , , H , , , , J , , , , K , , , , K 55FBN , , , , N , , , ,950 Type N 80Q , , , , H , , , , J , , , , K , , , , K 55FBN , , , , N , , , ,426 Type N 80Q , , , , H , , , , J , , , , K , , , , K 55FBN , , , , ) Non-standard API drift sizes available on request and the drift diameter will be marked on pipe (e.g. DA <<.>>) 5) Certified Values 17

18 13 3/ N ,7 15, , , ,003 Type N 80Q , , , , H 40 15, , , , J 55 15, , , , K 55 15, , , , K 55FBN 15, , , , N 80 15, , , ,140 Type N 80Q 15, , , , H 40 17, , , , J 55 17, , , , H 40 18, , , , J 55 18, , , , H 40 20, , , , J 55 20, , , , H ,6 7, , , , J 55 7, , , , K 55 7, , , , K 55FBN 7, , , , N 80 7, , , ,728 Type N 80Q 7, , , , H 40 8, , , , J 55 8, , , , K 55 8, , , , K 55FBN 8, , , , N 80 8, , , ,188 Type N 80Q 8, , , , H 40 9,650 36, , , ) Non-standard API drift sizes available on request and the drift diameter will be marked on pipe (e.g. DA <<.>>) 5) Certified Values

19 J ,6 9, , , , K 55 9, , , , K 55FBN 9, , , , N 80 9, , , ,648 Type N 80Q 9, , , , H 40 10, , , , J 55 10, , , , K 55 10, , , , K 55FBN 10, , , , N 80 10, , , ,108 Type N 80Q 10, , , , H 40 12, , , , J 55 12, , , , K 55 12, , , , K 55FBN 12, , , , N 80 12, , , ,568 Type N 80Q 12, , , , H 40 13, , , , J 55 13, , , , K 55 13, , , , K 55FBN 13, , , , N 80 13, , , ,841 Type N 80Q 13, , , , H , , , , J , , , , K , , , , K 55FBN , , , , ) Non-standard API drift sizes available on request and the drift diameter will be marked on pipe (e.g. DA <<.>>) 5) Certified Values 19

20 N ,6 14, , , ,402 Type N 80Q , , , , J 55 16, , , , K 55 16, , , , K 55FBN 16, , , , N 80 16, , , , N 80Q 16, , , , H , , , , J , , , , H , , , , J , , , , H 40 20, , , , J 55 20, , , , H ,4 7, , , , J 55 7, , , , K 55 7, , , , K 55FBN 7, , , , N 80 7, , , ,528 Type H 40 8, , , , J 55 8, , , , K 55 8, , , , K 55FBN 8, , , , N 80 8, , , ,089 Type H , , , , J , , , , K , , , , K 55FBN , , , , ) Non-standard API drift sizes available on request and the drift diameter will be marked on pipe (e.g. DA <<.>>) 5) Certified Values

21 N ,4 11, , , ,501 Type H , , , , J , , , , K , , , , K 55FBN , , , , N , , , ,606 Type H , , , , J , , , , K , , , , K 55FBN , , , , N , , , ,202 Type H 40 16, , , , J 55 16, , , , K 55 16, , , , K 55FBN 16, , , , N 80 16, , , ,494 Type H 40 16, , , , J 55 16, , , , H , , , , J , , , , H , , , , J , , , , H 40 20, , , , J 55 20, , , , / H ,1 7, , , , J 55 7, , , , K 55 7, , , ,203 4) Non-standard API drift sizes available on request and the drift diameter will be marked on pipe (e.g. DA <<.>>) 5) Certified Values 21

22 18 5/ H ,1 8, , , , J 55 8, , , , K 55 8, , , , K 55FBN 8, , , , N 80 8, , , ,764 Type H 40 9, , , , J 55 9, , , , K 55 9, , , , K 55FBN 9, , , , N 80 9, , , ,377 Type H , , , , J , , , , K , , , , K 55FBN , , , , N , , , ,329 Type H , , , , J , , , , K , , , , K 55FBN , , , , N , , , ,789 Type H , , , , J , , , , K , , , , K 55FBN , , , , N , , , ,014 Type H 40 16, , , , J 55 16, , , , ) Non-standard API drift sizes available on request and the drift diameter will be marked on pipe (e.g. DA <<.>>) 5) Certified Values

23 18 5/ K ,1 16, , , , K 55FBN 16, , , , N 80 16, , , ,169 Type H , , , , J , , , , H , , , , J , , , , H 40 20, , , , J 55 20, , , , H ,0 7, , , , J 55 7, , , , K 55 7, , , , H 40 8, , , , J 55 8, , , , K 55 8, , , , K 55FBN 8, , , , N 80 8, , , ,689 Type H 40 9, , , , J 55 9, , , , K 55 9, , , , K 55FBN 9, , , , N 80 9, , , ,302 Type H , , , , J , , , , K , , , , K 55FBN , , , , N , , , ,101 Type ) Non-standard API drift sizes available on request and the drift diameter will be marked on pipe (e.g. DA <<.>>) 5) Certified Values 23

24 H ,0 12, , , , J , , , , K , , , , K 55FBN , , , , N , , , ,952 Type H , , , , J , , , , K , , , , K 55FBN , , , , N 80 14, , , ,751 Type H , , , , J , , , , K , , , , K 55FBN , , , , N , , , ,094 Type J , , , , H , , , , J , , , , H ,6 16, , , , J 55 16, , , , H 40 17, , , , J 55 17, , , , H 40 19, , , , J 55 19, , , , H , , , , J , , , , ) Non-standard API drift sizes available on request and the drift diameter will be marked on pipe (e.g. DA <<.>>) 5) Certified Values

25 High Collapse OCTG Salzgitter Mannesmann Line Pipe high collapse casing is based on API grades K 55 and N 80 with improved performance properties. HFI-welded casing in general has major advantages with regard to uniform wall thickness, roundness, concentricity over the entire length and whole circumference and therefore offers high collapse resistance. With a recent increase in deep well drilling, there is a growing need for high collapse casing. Major influency factors on collapse resistance are: high degree of roundness uniform wall thickness D/t ratio (D= Outside Diameter; t= wall thickness) Yield Strength and residual stress Conditional upon HFI-special production process and continuously research and developments Salzgitter Mannesmann Line Pipe casing achieve an optimised collapse behaviour. Minimum performance properties and dimensions of Salzgitter Mannesmann Line Pipe High Collapse Casing Size OD Nominal Yield Tensile Driftdiameter Grade Elongation Collapse Weight Strength Strength API DA 4) MFR 4) Resistance 5) inch T+C inch inch inch in 2" psi mm lbs/foot psi psi mm mm mm % bar 8 5/ K 55HC API/K ,1 202, , K 55HC API/K , , K 55HC API/K , , , K 55HC API/K , , / K 55HC API/K ,5 222, , , K 55HC API/K , , , / K 55HC API/K ,1 251, , K 55HC API/K , , , K 55HC API/K , , / K 55HC API/K ,7 316, , K 55HC API/K , , K 55HC API/K , , ) Non-standard API drift sizes available on request and the drift diameter will be marked on pipe (e.g. DA <<.>>) 5) Certified Values 25

High Collapse OCTG The following table shows a collapse strength comparison regarding the Salzgitter Mannesmann Line Pipe high collapse grade K 55HC and the API grades.

26 High Collapse OCTG The following table shows a collapse strength comparison regarding the Salzgitter Mannesmann Line Pipe high collapse grade K 55HC and the API grades. Collapse strength comparison Size Nominal Weight K 55HC N 80 J/K 55 H 40 OD Threaded & Coupled inch psi psi psi psi mm lbs/foot bar bar bar bar 8 5/ , / , / , / ,

27 High Collapse OCTG Collapse Pressure in MPa K55 K55HC Outside Diameter/wall thickness (D/t) N80 The diagram shows actual measured collapse strength values tested by the Salzgitter Mannesmann Research Institute and the Institute of Petroleum Engineering at Clausthal University of Technology on behalf of Salzgitter Mannesmann Line Pipe. Please note that the engineering data for the collapse resistance bear remarkable safety margins when compared to actual test data. In strings designed for high collapse resistance, the joint strength is likely to be inconsequential; nevertheless, the actual joint strength of Salzgitter Mannesmann Line Pipe high collapse casing offers an additional safety margin. German speciality: Salzgitter Mannesmann Line Pipe VW Drilling mud recipe a medium sweet appetizer 3 parts Vermouth, Martini Bianco (sweet only) 1 part Williams pear Brandy ice-cubes Combine as follows: 1. Choose as Vermouth Martini Bianco, only sweet taste should be used, 2. fill 3 parts Vermouth into a small cocktail glass, 3. add 1 part Williams pear Brandy and 4. serve it on the rocks 27

Drilmax Steel Tubes. for the most demanding mining exploration drilling conditions

Drilmax Steel Tubes. for the most demanding mining exploration drilling conditions Drilmax Steel Tubes for the most demanding mining exploration drilling conditions Customer Benefits Drilmax steel tubes are cold drawn, heat-treated and straightened with the highest expertise to offer