ICPVT-9. Proceedings. Volume 2. 9th International Conference. Operation, NDE, Failure Analysis, Codes, Standards and Regulations

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1 ICPVT9 Sydney Australia 914 April 2000 Proceedings 9th International Conference on Pressure Vessel Technology Volume 2 Operation, NDE, Failure Analysis, Codes, Standards and Regulations ISBN UBfi"IB Hannover

2 Closing CONTENTS Volume 2 Page # Foreword V Keynote Paper Plenary Session 1 Pressure Equipment An Integrated Technology Fatigue Fracture Process in Pressure Vessels 9 Flaw Tolerance of AilMetal Cylinders used in NGV and Industrial Gas 17 Applications Analysis of PlantSpecific PTS Integrity for a Pressurized Water Reactor 25 Vessel Pressure Vessel Regulation; The Balance Between Government 37 Intervention and Practitioner Accountability Regulatory Compliance for Steam Producers and Processing Plant in a 47 Changing World Comparison Steel of the new EN and ASME Pressure Vessel Rules for Stainless 57 Fatigue Life and Burst Pressure of Pressure Vessels with Incomplete 65 Penetrated longitudinal Seams The Performance of Welded Pressure Vessels Operating at Elevated 75 Temperature The Explosion of an Acetylene Gas Cylinder and Possible Changes to 87 Regulations Regarding Filling Strange Pressure Vessels I have Met 95 Inspection Strategies Based on Integrity Cost of LifeCycle Integrity Assurance and Improve Safety Critical Compliance Risk Assessments to Reduce the 105 Improving NDE Personnel Qualifications Through Human Factors 115 Life Prediction of 316FR Stainless Steel Under CreepFatigue Loading 125 with Elastic Followup The Fracture Behavior of Global / Local MisMatched Weld joints 133 Provided on HSLA Steels

3 Damage Calculations for Turbine Main Stop Valve 153 An Effective Approach to the Minimization of the Failure of Industrial 167 Gasketed Joints Generic Issues Effecting SpiralWound Gasket Performance 175 Performance Variability in SpiralWound Gaskets 185 The Application of Advanced Miniature Sample Test Technique to the 197 Assessment of Residual life Residual Life Predictions of Power Plant Components 207 Plant Life Management (PLM) Studies for Japanese PWR Plant 215 Long Term Elevated Temperature Performance of Metal Reinforced 229 Flexible Graphite Sheet Gaskets Combined External Loads Tests for Standard and Compact Flanges 249 Qualification Testing Protocols of Flexible Graphite Based Gaskets for 259 High Temperature Services in Petrochemical Plants Service Experience and Creep Studies of 304H Stainless Steel Superheater 283 Tubing Titanium Tube Failure in a Crude Oil Distillation Unit 291 Metallurgical Evaluation of Pressure Vessels & Pipe Affected by Hydrogen 299 Damage A Case Study of a Bolted Tee Flange with a Spiral Wound Gasket: 309 Part (I) Effect of Asymmetry and Flange Contact A Case Study of a Bolted Tee Flange with a Spiral Wound Gasket: 329 Part (II) Effect of Gasket Boundary and Material Selection Development of an Aural Ultrasonic Inspection System 343 Comparison of Techniques for Nondestructive Inspection ThickSection 351 Welds of Pressure Vessel Steel Applications of Magnetostrictive Sensor Technology 361 Correlation Between PPMV and Mass Leakage Rate of Gasketing Products 369 A Parametric Study of MetalToMetal Full Face TaperHub Flanges 383 Preventing PTFE Gasket BlowOut 393 ii

4 The The Dartmouth Turbine Casing Failure 403 Root Cause Analysis of Failures at the 9CrlMo Steel Outlet Stubs of 411 Superheater 4 in a FossilFired Boiler Fracture Strength and Behavior of Carbon Steel Pipes with Local Wall 421 Thinning Subjected to Cyclic Bending Load Modern Hydroprocessing Reactor Damage Categorization, Assessment and Damage Repair Flaw 429 Performance of Repair Welds on Aged CRMO Piping Girth Welds 441 Development of Underwater YAG Laser Repair Welding Robots 463 Structural Integrity and Remnant Life Evaluation Using Acoustic Emission 479 Monitoring Nondestructive Evaluation of Remaining Life of Hydrogen Steel for Long Term Used Chemical Plants Attacked Vi Mo 487 Influence of Turbulence on the Vibration Behavior of Tube Bundles 495 Subjected to CrossFlow Theoretical Assessment of the Complete Stiffness Matrix of Stockbridge 503 Type Dampers A Novel Wagon Design for the Transportation of Petroleum Fuels by Rail 515 Flixborough: TwentyFive Years After; The Final Resolution? 525 Operating Experience: Keeping a Plant Operating Under Adverse 541 Conditions Safety & Integrity Aspect in the Operation of Unattended Boilers 551 Recent Activities on the Structural Codes and Standards for Light Reactors in Japan Regulation of Boilers and Pressure Vessels in Canada and the Winds of Changes Existing Water 561 Scene 569 CODAP 2000: Adaptation PED Requirements of The French Pressure Vessel Code to The 583 Effect of Manufacturing Conditions on the Amount of Residual Stresses in 591 Aluminium Gas Cylinders Residual Stress Improvement by Oblique Jet Peening 599 iii

5 Stress Classification Again! 607 New Secondary Stress Evaluation Criteria Suitable for Finite Element 613 Analyses Creep of High Temperature Steam Piping During Extensive Periods of 621 Operation Condition Monitoring of High Temperature and Pressure Components South Africa's Power Plant in 629 Creep Damage Evaluation of CrMoV Steel by Carbide Structure Analysis 645 Hazardous Release Protection and Prevention by RiskBased Inspection 655 and Maintenance Revolutionary Delivery of Safety Services 669 Pressure Equipment Directive: A New common Regulation in the 683 European Union Requirements for Pressure Vessel Material in Europe 691 Harmonized Standards and the Essential Requirements of the Pressure 699 Equipment Directive 97/23/EC European Pressure Equipment Research Council (EPERC): Current 709 Activities to Meet the Needs of the European Industries An Approach for International Harmonization of Codes and Standards 719 Global and International Pressure Equipment Standardization 723 Addendum to Volume 1 : Applying the Ductile Fracture Method to Predict 733 the Behavior of a Cracked Pipe in Bending Addendum to Volume 2 : Risk Based Inspection Strategy Verified in the 745 Netherlands IV

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