Shell LubeAnalyst Standard/Advanced Test Suites

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1 How to select the tests you need? Shell LubeAnalyst offers two levels of predefined testing packages developed to identify known Equipment/vehicle failures. These are and. Your choice of test suite will vary according to the type of Equipment/vehicle used, how mission-critical it is, and the type of failure or problems you may have. The test includes the standard areas of inspection to identify typical Equipment/vehicle failures and problems. If you require more enhanced results, you should opt for the test. Shell LubeAnalyst also offers optional tests that can be tailor-made to your individual situation. This option makes it possible to help identify problems specific to your Equipment. Test Suites using Pre-paid Test Kits. This is the standard level of testing, which is suitable for non-mission-critical Equipment. Used on a regular basis it can help you detect the most common types of Equipment/vehicle irregularities. Test results and diagnoses are trended, with reports showing graphical output for key diagnosis identifiers. Shell LubeAnalyst / Test Suites Equipment/Vehicle Type Engines (Diesel & Gasoline) Gearboxes Transmissions Axles Hydraulics Construction Gears Marine/Medium Speed Diesels Industrial Gears Hydraulics Turbines Gas Engines Circulating Systems Aviation Piston Engines Compressors Seal Systems Heat Transfer Systems Refrigeration Systems Ammonia Compressors Turbo Compressors Greases EDM Fluids Fire Resistant Fluids Transformers Fuel Testing Coolant Testing Shell LubeAnalyst Pre-Paid Sample Kit Post Paid Sampling How to select the tests you need? Page 1 of 6

2 (K1) - Transport & Construction. This test kit covers test suites for engines, gearboxes, transmissions, construction gears, axles and basic hydraulics. The kit contains sufficient sampling materials for up to 10 samples. This kit is pre-paid and the test suites are standardised and non-variable. (K2) - Industry & Marine. This test kit covers test suites for Marine diesel engines, Aviation piston engines, and Industrial gears, hydraulics, turbines, compressors, gas engines, and circulating systems. The kit contains sufficient sampling materials for up to 10 samples. This kit is pre-paid and the test suites are standardised and non-variable. Advance Test Suites using Post-paid Test Kits. This level of testing is more complex and can be tailor-made for special machines and mission-critical Equipment/vehicles. It offers you a vast range of optional tests that are available and can be performed depending on specific Equipment/vehicle duty cycles and requirements. If used on a regular basis, this enhanced testing can give you a more accurate diagnosis on your Equipment/vehicle. It can also make your machine maintenance more reliable. This service covers advanced test suites for the pre-paid kits for engines, gears, hydraulics, etc, to provide more accurate and detailed diagnosis. It also covers Equipment such as heat transfer systems, compressors, seal systems, gas engines, refrigeration compressors, ammonia compressors, and turbo compressors where identification/diagnosis of Equipment failures is more complex. Also, optional tests like fuel, coolants, fire resistant fluids, transformer oils, heat transfer systems and advanced turbines are available. Tailor-made Equipment Specific Test Suites. This is a tailor-made service for special machines and extremely mission-critical Equipment. It offers a vast range of optional tests that are available to help diagnose on specific Equipment requirements. Shell LubeAnalyst Test Suites. Application Transport & Construction Kit 1 (SEK2) Pre-paid Box of 10 Test Groups Manual & Automatic Transmissions & Gearboxes Construction Equipment Gears & Hydraulics Diesel & Gasoline Engines Blotter Spot (TACO) Flash Point (FLGO) Manual & Automatic Transmissions & Gearboxes Optional tests Construction Equipment Gears & Hydraulics Optional tests Diesel & Gasoline Engines Water Glycol (GOLO) Options Wear Index (WPIO) Wear Index (WPIO) Fuel Dilution Diesel (DILO) Fuel Dilution Gasoline (DIEO) How to select the tests you need? Page 2 of 6

3 Application Industry Kit 2 (SEK2) Pre-paid Box of 10 Heat Transfer & Seal Systems SEAD Heat Transfer & Seal Systems (German Mrkt) HTAD Coolant Systems LRCO Diesel Fuel FOAD Transformer Test ELCO Grease Lubricated Bearing GRCO GRAD Test Groups Compressors, Circulating Industrial Gears, Circulating Systems, Hydraulic Systems, Systems Industrial Gears, EDM, Turbine Systems Compressors, Hydraulics Particle Count (PCO) Marine Diesel Engines Blotter Spot (TACO) Flash Point (FLGO) TBN (TBNO) Aviation Piston Engines Aviation Piston Engines Fuel Dilution Gasoline (DIEO) Optional tests Gas Engines Oxidation (OXNO) Gas Engines TBN (TBNO) Flash Point (FLEO) Flash Point (FLMO) Conradson Carbon (RCOO) Density (MVO) ph Option (PHO) Water Content (Special) Metals/ICP (SPCO) Density (MVFO) Micro-organism (BACO) Millipore Sludge 0.45µ (G45O) Sulphur (SUO) Dielectric Strength (RDIO) Metals/ICP (SPGO) Options Analytical Ferrography (FEO) ph Option (PHO) For PAG use (G5TO) Analytical Ferrography (FEO) Oxidation (OXNO) Initial ph Jenbacher (IPHO) Chlorine Content (CLO) Flash Point (FLMO) Power Factor (PFO) Gases (GAZO) Furans Compounds (FUO) PCB s Appearance (ASCO) Penetration (PWO) How to select the tests you need? Page 3 of 6

4 Application Fire Resistant Hydraulic HFB HFC Refrigeration Compressor RCAD Refrigeration Ammonia Compressor RAAD Turbo Compressors TOAD Turbine TBCO Test Groups Water Content (Special) - HFB Water Content (EAUH) - HFC VK 40 C (V4DO) TBN (TBDO) VK 40 C (V4DO) VK 40 C (V4OO) VK 40 C (V4DO) Air Release (AREO) Particle Count (PCO) Options Optical Particle Count (OPC) Gas Turbines Foaming (1+2+3) (MO2O) RBOT (RBOO) Steam Turbines Water Separation (WSO) Foaming (1+2+3) (MO2O) RBOT (RBOO) Water Turbines Foaming (1+2+3) (MO2O) Shell LubeAnalyst Optional Test. Test options Test Method Terminology DESCRIPTION Test Code STANDARD Air release Characteristics (IP 313) Air release Option AREO IP ml Rust Preventing Characteristics (ASTM D 665) Anti Rusting Option (fresh water) ARO ASTM D ml Anti Rusting Option (salt water) AROS ASTM D ml ASTM Colour (ASTM D 1500) Appearance + Colour Option ASCO ASTM D ml Asphaltenes Option ASPO IP ml Blotter Spot Test Blotter Spot Option TACO In House 1 ml Determination of Carbon (residue micro method) (ASTM D Carbon Conradson Option RCOO ASTM D ml 4530) CFPP option CFPO EN ml Chlorine Content (DIN /2) Chlorin Content Option CLO DIN /2 10 ml Conductivity COND In House (D 50 ml 2624) ASTM Colour (ASTM D 1500) Colour Option CO ASTM D ml Density Pyknometer (IP 189/190) Density Option Lubricant MVO IP 189/ ml Vol How to select the tests you need? Page 4 of 6

5 Test options Test Method Terminology DESCRIPTION Test Code Introduction to Shell LubeAnalyst STANDARD Density Option Fuel MVFO IP 189/ ml Water Separability (ASTM D 1401) Desemulsibility Option DESO ASTM D ml Dielectric strength RDIO IP ml (Breakdown voltage) Fuel content by gas chromatography (ASTM D 3524) (not Diesel Dilution DILO ASTM D ml for bio diesel) Analytical Ferrography Ferro (Analytical) Option FEO In House 20 ml Wear Severity Index Ferrography Wear Severity Index ISUO In House 20 ml Filterability with water FO57 ISO ml Filterability without water FI57 ISO ml Filterability Index with water FIWO E ml Filterability Index without water FIO E ml Flash point, closed Cup (SETAFLASH) Flash Exact Option FLEO SETAFLASH 50 ml FTIR (Oxidation / Nitration / Insolubles / Gycol / Water / soot FTIR etc) Furanic derivative (used on transformers to estabish the Furanic compounds FUO ASTM D ml condition of the paper elements in the condensators) 99 Pensky Martens Closed Cup Flash Point (ASTM D 93) Flash Pensky Maertens Option FLMO ASTM D ml Flash point (Go/No Go) (ASTM D 3828) Flash Point (Go/no go) FLGO ASTM D ml Foaming Characteristics (ASTM D 892) Foaming (1+2+3) Option MO2O ASTM D ml Foaming Characteristics ASTM 24 c Foaming (1 sequence one only) MO10 ASTM D ml Gasoline Dilution by Distillation (ASTM D 322) Fuel dilution Option DIEO ASTM D ml Gas in oil test used on transformers (type 1) Gas in Oil Option (9 gases) GAZO In House 300 ml Gases test as above but from gas sample (requires special Buchholz gas analysis GAZO ASTM D See note on site sampling Equipment) (Type 2) 01 Glycol option GOLO In House 10 ml Insolubles N-Heptane INHO ASTM D 893 A 60 ml Ionol content % IONO In house 10 ml Initial ph (Jenbacher) IpH (Jenbacher) IPHO Jenbacher 20 ml Infra Red Analysis IR Spectrum Option IRO In House 10 ml IR Special Option IRSO In House 10 ml Metals by ICP (ASTM D 5185) Metals/ICP (LUB) Option SPEO ASTM D ml Metals/ICP (Coolant) Option SPCO ASTM D ml Metal/ICP Grease SPGO ASTM D ml SPPO is a standalone option only Additive metals in ppm SPPO ASTM D ml Bacteria Test Micro-organisms Option BACO MICRO TEST 10 ml Millipore Solids 8m Millipore sludges 0.8 µoption G08O In House 50 ml Millipore Solids 5m Millipore sludges 5 µ Option G5O In House 40 ml Millipore sludges 0.45 µoption G450 In House 40 ml Millipore Filtration Teflon G5TO In House 40 ml Nitrite Analysis Nitrite (go/no go) Option NITO In House 40 ml Oxidation/Nitration by FTIR Oxydation Nitration Option OXNO FTIR 10 ml Automated Particle Counting (NAS 1638 & ISO 4406) Particle Counting Option PCO NAS 1638 & 60 ml ISO 4406 Automated Particle Counting (New ISO digit code) Particle Counting Option PC9O ISO ml Particle Counting by Microscopy Particle Counting Visual OPCO Microscope 100 ml PCB Analysis (ISO C 27234) PCB Option PCBO ISO C ml Penetration (unworked) Option PUNO ASTM D g Penetration (worked) Option PWO ASTM D g ph Determination (Jenbacher) ph Option PHO Jenbacher 20 ml Power factor Option PFO ASTM D ml RBOT (ASTM 2272) RBOT Option RBOO ASTM ml SAN (ASTM D 664) SAN Option SANO ASTM D ml Sulphur by IPC (ASTM D 5185) Sulfur for Diesel Fuel SUO ASTM D ml TAN (ASTM D 664) TAN Option TANO ASTM D ml TBN (ASTM D 4739) TBN Option TB4O ASTM D ml TBN (ASTM D 2896) After degazing TBN Option - after degazing TBDO ASTM D ml TBN (ASTM D 2896) TBN Option TBNO ASTM D ml Kinematic Viscosity (VK) 40 C after Degas Visco 40 Option after degazing V4DO In House 10 ml Viscosity Index (Calculation) VIO ASTM D 2270 NA VK 100 C VK 100 Option V10O ASTM D ml VK 40 C VK 40 Option V40O ASTM D ml Water content OQO Aquatest 10 ml Water Content HFC Water Content in HFC EAUH In House 10 ml Water content Karl Fischer Water Content Option EAUO K F 10 ml Vol How to select the tests you need? Page 5 of 6

6 Test options Test Method Terminology DESCRIPTION Test Code Introduction to Shell LubeAnalyst STANDARD Steam demulsibility Water Separation WSO IP ml Wear Index Wear Index WPIO PQ 60 ml Notes: 1. Options should be available to add to any test suite or as stand alone / grouped and will be paid as an addition post paid item. 2. For Buchholz gas analysis you need a gas sample and therefore special Equipment and containers; sampling Equipment costs 300 and sample bags cost 230 per pack of ten + the testing costs. Vol How to select the tests you need? Page 6 of 6