BEARING OILS FOR STEEL PLANTS HP FILM OIL
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1 BEARING OILS FOR STEEL PLANTS HP FILM OIL Special Features: HP FILM OILS are highly refined mineral oils suitable for oil film bearings used in steel plants. The product is blended from solvent extracted high viscosity index base stocks having excellent demulsibility characteristics. They also possess good oxidation and thermal stability. Specifications: HP FILM OIL grades meet IPSS GRADE 1 TO 6 & IS : Application Area: HP FILM OIL grades are recommended for use in anti-friction bearings, plain bearings, drive gears and pinion of steel mills, where operating conditions are moderate. They are also suitable for use in circulation systems, where oils with high demulsibility characteristics are required. Physico-Chemical Properties: HP FILM OIL Appearance Bright & Clear Kinematic, Viscosity, 40 C Kinematic, Viscosity, 100 C Viscosity Index, Min Page 1 of 12
2 Flash Point, COC, C, Min Pour Point, C, Max. (-)18 (-)18 (-)15 (-)12 (-)12 Copper Strip 100 C For 3 Hrs. Pass Emulsion Characteristics, In 20 Minutes,ml, At 54 C At 82 C Performance Benefits: Excellent oxidation stability High demulsibility Non-corrosive to materials Page 2 of 12
3 HP STEEL GRADES Special Features: HP STEEL Grades are premium quality heavy duty bearing and circulating oil. They have high viscosity index with superior oxidation and thermal stability. They meet the requirement of high demulsibility, low foaming, excellent rust protection and good film strength property to minimise wear in roll-neck bearings of steel mills. HP STEEL Grades are blended from high quality paraffinic base oils having a high chemical stability. The quality of the oil is further enhanced by the presence of selected grades of anti-oxidants, anti-rust, demulsifier and defoamants. These oils are suitable for use in bearings under critical conditions of exposure to water at high pressure and extreme load conditions. These products have good wettability and high film strength providing extra rust protection and eliminate scuffing and scoring of the bearing. Specifications: HP STEEL Grades meet the requirements of bearing lubricant specified by MORGAN CONSTRUCTION CO., USA. These oils meet the performance requirements of IS: and IPSS: Application Area: These oils are suitable for use in the Morgan Bearings of Steel Mills. Morgan Bearings are used in the Plate Mill, Wire Rod Mill, Merchant Mill, Blooming and Billet Mill, and Rail & Structural Mill. The various viscometrix of HP STEEL Grades are available for these mills. The oils are also recommended for those places where the bearings are under heavy load & in the presence of water. Page 3 of 12
4 Physico-Chemical Properties: HP STEEL Viscosity at 40 C, cst Viscosity index, Min Flash Point, C, Min Pour Point, C, Max FZG, Failure Load Stage, Min Emulsion 82 C, 20 Minutes, Max Page 4 of 12
5 HP STEEL EP 100 Special Features: HP STEEL EP 100 is a specially formulated premium bearing and hydraulic oil to meet the specific requirements in steel plants. It meets extreme pressure and good demulsibility requirements in bearing lubrication. It is blended from premium quality base stock and selected grades of anti-oxidants, anti-rust, deemulsifier, defoamant, anti-rust and mild anti-wear additives. This oil is suitable for use in conditions where very good load bearing ability along with excellent demulsibility characteristics are critical requirements. This product has good wettability and high film strength providing extra rust protection and eliminating scuffing and scoring of the bearing. It has a good water separating ability which is retained at a high level during extended use in water quenching conditions. Specifications: It meets the specifications of MORGAN CONSTRUCTION CO., USA. the worldwide manufacturer of No Twist Rod Mills. Application Area: This oil has very good and demulsibility characteristics and hence it is recommended for use in all Morgoil bearings in no-twist rod mills in Steel Plants. It is also recommended in applications where severe load conditions are encountered. Page 5 of 12
6 Physico-Chemical Properties: STEEL EP 100 Viscosity Grade ISO VG 100 API Gravity 28 Specific 60/60 F Pour Point, C -15 Flash Point, COC, C C, cst C, cst C, SUS C, SUS Viscosity Index 100 Colour 3.5 Rust Test Battery Jar Rust Test Demulsibility Total Free Water, ml Minutes to acheive 40/37/3 Copper Strip, Corrosion, At 100 C For 3 Hours Pass Pass 38 <15 1A 4 Ball EP Test, Weld Load, Kg, >160 Page 6 of 12
7 4 Ball Wear, 54 C, 1800 rpm, 20 Kgs, 1 Hr, WSD, mm Max 0.25 RPVOT, Minimum Minutes To Fail 290 FZG EP Test, PLS 12 Oxidation Stability after 1000 Hrs 1500 hrs Air Release 50 C 10 Air Release 75 C 4 Foam Stability, ml, after 10 min Settling Time Sequence I Sequence II Sequence III nil nil nil Neut Number TAN 0.2 Performance Benefits: Excellent extreme pressure characteristics Very good oxidation and chemical stability High FZG rating Excellent demulsibility Good resistance to foaming Full protection against rusting Page 7 of 12
8 HP STEEL 320 Special Features: HP STEEL Grades are premium quality heavy duty bearing and circulating oil. They have high viscosity index with superior oxidation and thermal stability. They meet the requirement of high demulsibility, low foaming, excellent rust protection and good film strength property to minimize wear in roll-neck bearings of steel mills. HP STEEL Grades are blended from high quality paraffinic base oils having a high chemical stability. The quality of the oil is further enhanced by the presence of selected grades of anti-oxidants, anti-rust, demulsifier and defoamants. These oils are suitable for use in bearings under critical conditions of exposure to water at high pressure and extreme load conditions. These products have good wettability and high film strength providing extra rust protection and eliminate scuffing and scoring of the bearing. Specifications: HP STEEL Grades meet the requirements of bearing lubricant specified by MORGAN CONSTRUCTION CO., USA. These oils meet the performance requirements of IS: and IPSS: Application Area: These oils are suitable for use in the Morgan Bearings of Steel Mills. Morgan Bearings are used in the Plate Mill, Wire Rod Mill, Merchant Mill, Blooming and Billet Mill, and Rail & Structural Mill. The oils are also recommended for those places where the bearings are under heavy load and in the presence of water. Page 8 of 12
9 Physico-Chemical Properties: HP STEEL 320 Appearance Acidity, Inorganic, mg KOH/g Bright & Clear Nil Acidity, Total, mg KOH/g <0.25 Carbon Residue,Conradson % Wt <0.20 Colour, ASTM <4.5 Copper Strip, Corrosion, At 100 C For 3 Hrs C, g/cc Emulsion Characteristics At 82 C, In 20 Minutes, ml Emulsion Characteristics, Water, ml 36 Flash Point, COC, C >226 Foam Tendency/Stability, ml Sequence I Sequence II Sequence III 30/Nil 0/Nil 30/Nil FZG Rig Test (A/8.3/90), FLS >5 Pour Point, C -6 Rusting Test 24 Hrs, Distilled Water 24 Hrs With Synthetic Sea Water Pass Pass Kin. 40 C, cst Kin. 100 C, cst Viscosity Index >95 Four Ball Weld Load, kg >100 Page 9 of 12
10 HP STEEL EP 100 PLUS Special Features: HP STEEL EP PLUS Grades are premium quality heavy duty bearing and circulating oil. They have high viscosity index with superior oxidation and thermal stability. They meet the requirement of high demulsibility, low foaming, excellent rust protection and good film strength property to minimise wear in roll-neck bearings of steel mills and no twist rod mills. HP STEEL EP PLUS Grades are blended from high quality paraffinic base oils having a high chemical stability. The quality of the oil is further enhanced by the presence of selected grades of anti-oxidants, anti-rust, antiwear, demulsifier and defoamants. These oils are suitable for use in bearings under critical conditions of exposure to water at high pressure and extreme load conditions. These products have good wettability and high film strength providing extra rust protection and eliminate scuffing, wearing, scoring of the bearing. Specifications: HP STEEL EP PLUS Grades exceed the requirements of bearing lubricant specified by Morgan Construction Co., USA. These oils meet the performance requirements of IS: , IPSS: , MORGOIL Lubricant Specification, Advanced Lubricant, SN 180, Part 4, Release Date July, 2009 (Passes Dynamic Demulsibility test) And No Twist Rod Mill Specification MCC Application Area: These oils are suitable for use in High performance No Twist Rod Mills of Morgan and Danieli The oils are also recommended for those places where the bearings are under heavy load and in the presence of water. Page 10 of 12
11 Physico-Chemical Properties: HP STEEL EP 100 PLUS Appearance Acidity, Inorganic, mg KOH/g Bright & Clear Nil API Gravity 28 Colour 2.5 Air Release 50 C, Min 8.5 Air Release 75 C, Min 2.4 CCR, % Wt 0.11 Copper Strip, Corrosion, At 100 C For 3 Hours 1A 15 C, g/cc Emulsion Characteristics At 82 C, In 10 Minutes Emulsion Characteristics D 2711, Free Water, ml 37 Flash Point, COC, C 226 Pour Point, C -12 Foam Tendency/Stability, ml Sequence I Sequence II Sequence III Nil Nil Nil FZG, Pass Load Stage 12 4 Ball Weld Load, kg Ball WSD, 20 kg/1 Hr/54.4 C, 1800 rpm 0.24 Rusting Test, 24 Hrs With Synthetic Sea Water Pass Page 11 of 12
12 Kin. 40 C, cst 93.2 Kin. 100 C, cst 10.7 Viscosity Index 98 RBOT, Minutes 230 Page 12 of 12
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