PRODUCT INFORMATION VOL. III A-TAP SERIES A-SFT A-OIL-SFT A-POT

Size: px

Start display at page:

Download "PRODUCT INFORMATION VOL. III A-TAP SERIES A-SFT A-OIL-SFT A-POT"

Brendan Beasley
6 years ago
Views:

1 PRODUCT INFORATION A-TAP SERIES A-SFT A-OI-SFT A-POT O. III

OSG's new premium brn "A-TAP Series" The nswer for your troubes ies here

A-TAP Series resove such troubes n ppy to wie rnge of work mteris n

Tpping Troubes N 1 Brekge n chipping 26 % N 2 imension error 17 % N 3

Stbiize chip shpe Shrp cutting ege Even to mi stee n stiness stee 1-

cutting rnge Work teri Stiness stee High wer resistnce coting ong

Tp High wer resistnce Power eturgy HSS (C) Non Cote Tp 2.

2 OSG's new premium brn "A-TAP Series" The nswer for your troubes ies here ost of tpping troubes re cuse by unstbe chip evcution. A-TAP Series resove such troubes n ppy to wie rnge of work mteris n cutting spee. Tpping Troubes N 1 Brekge n chipping 26 % N 2 imension error 17 % N 3 Ging 14 % Others 43 % in fctor is chip pcking The A-TAP cn go this fr! Stbiize chip shpe Shrp cutting ege Even to mi stee n stiness stee 1- Appies to wie vriety of work mteris No ging Acceerte chip evcution ribe e fute (PAT.) Work teri i stee High performnce in mchining center 2- Appies to wie cutting rnge Work teri Stiness stee High wer resistnce coting ong Convention chine chining Center with Synchronise Fee n Rottion A-SFT Cote Tp High wer resistnce Power eturgy HSS (C) Non Cote Tp Tpping spee - It is imge of tpping in meium n high crbon stee with wter soube coont. - chining center with synchronize fee n rottion is recommene for more thn As the best spee vries by tpping conition, pese fin it by tris.

The biggest vntge of A-TAP Series The Best chip evcution

304 Deep Hoe Tpping (2D) in stiness stee High performnce chieve

(398min -1 ) Coont Wter Soube Chrorine-Free (10%) chine ertic

opertion in 15,30,40 re stbe Too A-SFT 6x1 Work teri Hoe Size

400 (Hoes) Continue Tpping ength 12mm (2D) 30 1.

3 The biggest vntge of A-TAP Series The Best chip evcution Convention Tp A-SFT The A-TAP cn go this fr! 304 Deep Hoe Tpping (2D) in stiness stee High performnce chieve in stiness stee with wter soube oi Too Work teri Hoe Size A-SFT 8x1, Ø6,8x22mm (Bin) A-SFT (Hoes) Continue Tpping ength 16mm (2D) Tpping Spee 10 (398min -1 ) Coont Wter Soube Chrorine-Free (10%) chine ertic Synchronize chining Center Competitor 0 57 (Hoes) Brekge Tpping Hoes tting ege fter hoes Tpping S45C High spee tpping by mchining center Tpping opertion in 15,30,40 re stbe Too A-SFT 6x1 Work teri Hoe Size S45C Ø5x16mm (Bin) (Hoes) Continue Tpping ength 12mm (2D) (Hoes) Continue Coont Wter Soube Chrorine-Free (10%) chine ertic Synchronize chining Center (Hoes) Continue Tpping Hoes tting ege fter hoes Tpping Chip generte in 40 Convention Tp 3.

High process reibiity cross wie rnge of mteri Brinke & Breuer oes profit from process reibiity n cost reuctions.

In December 2013, they strte working with the A-SFT tp me by OSG.

Univers use: The A-SFT tps high process reibiity n the mbitious cutting spees re ing to its economic efficiency. utipurpose isn t usuy ssocite with high performnce.

Brinke & Breuer, ctive in too mking, mechnic engineering n fixture construction, is working with bro rnge of mteris such s Auminium (soft to hrene), Copper, Brss n mi stee s we s tempere stee, no nee

4 High process reibiity cross wie rnge of mteri Brinke & Breuer oes profit from process reibiity n cost reuctions. Tht s why they consier tps key too, since the too icttes wrehousing costs, setup times s we s operting spee. On the other hn, too fiure is s expensive in time n money s it is unnerving. In December 2013, they strte working with the A-SFT tp me by OSG.Even with the fin quity comprisons yet to finish, one thing is for sure: The A-SFT is usbe cross soft mteris n emns chnge of thought when it comes to cutting t. Univers use: The A-SFT tps high process reibiity n the mbitious cutting spees re ing to its economic efficiency. utipurpose isn t usuy ssocite with high performnce. Especiy with toos, even more so with tps, too geometry n bse substrte re commony mtche with the mteri to be processe. Even though 4. Brinke & Breuer, ctive in too mking, mechnic engineering n fixture construction, is working with bro rnge of mteris such s Auminium (soft to hrene), Copper, Brss n mi stee s we s tempere stee, no nee to try new thre cutting toos ws seen. The toos use unti then were, prt from few exceptions, yieing exceent resuts. Chnge cme with mteri often worke with in Stut, where the compny is octe: Eec-troytic copper (E-). Accoring to Jens Brinke it ws this mteri tht strte the retionship with OSG: Aso usbe cross mutipe mteris for too mking: In Stut the A-SFT tp is use up to HRC 42. We were ooking for eep hoe ri, imeter 9mm, 300mm eep, for eectroytic copper. Ony OSG ws be to eiver soution to tht probem. Strting with tht, we me fu switch to OSG, threing toos s we. It is not importnt for us, whether we cn cut 100,000 thres or not, we nee high process reibiity. We trie the A-SFT becuse we were promise high cutting spees cross bro rnge of mteris on top of og too ife. bsoute process reibiity regring chip formtion n evcution cross vriety of mteris with high cutting spees. Now the switch to the A-SFT is most compete. The emphsis Brinke & Breuer put on process reibiity is ue to thre cutting usuy being the st step in the prouction of high vue components. When proucing one-of--kin or sm btch components out of bro vriety of mteris, too ife is not the most importnt fctor. Consiering the bro rnge of ppictions it wou be impossibe to ccute nyhow. Neither is there nee to shve own cyce. ooking t the rnge of mteris n thre sizes from 2 to 16 wrehousing becomes serious concern. On ech of the eight mchines, ech shift t est three to four ifferent mteris re processe. This consiere, huge vriety in threing toos wou hve negtive impct on set up times. Both prtners of Brinke & Breuer, Jens Brinke n iche Breuer on t cre bout optimize chip evcution, the vribe e f ute (ptente) or the high wer resistnt power meturgy HSS. They wnt the tp to be economic. An, they sy, it is even if you cn cut 10 thres with 2.5 tp into too stee with ese. So fr no off the shef too ws be to cut even singe thre into tht mteri. Better sfe thn mbitious cutting spees On top of ese of use n ong too ife OSG oes promise quite mbitious cutting spees. Up to 70 in 42Cro re vertise, s they cou be use t the Brinke & Breuer pnt. iche Breuer comments: The fi rst probem with ot of ifferent threing toos is eucting the empoyees, when n with which ppiction to use wht too t wht spee n which fee rte.

A mteri rnge s bro s it cou be. Brss, Copper, Auminium up to highy hrene n tempere stee. An just one tp is use for of them.

On the other hn we know, the sower the spee, the higher the risk of fiure n breking of the tp. We trce tht bck to ging of the cutting eges. Fortuntey, unike other tps the A-SFT is rey rzor-shrp.

Soft Copper, high-strength uminium or stee up to HRC42, the A-SFT seems to be pying off t Brinke & Breuer.

Since December 2013 eveopment of rejects compre to before the switch hs been ccurtey recore, thre quities re checke n necessry rework gets written own.

5 A mteri rnge s bro s it cou be. Brss, Copper, Auminium up to highy hrene n tempere stee. An just one tp is use for of them. We sove tht probem by using the A-SFT, which oesn t require the cutting prmeter to be set iniviuy. But prt from one empoyee no one is yet brve enough to pproch the mbitious cutting spees. On the other hn we know, the sower the spee, the higher the risk of fiure n breking of the tp. We trce tht bck to ging of the cutting eges. Fortuntey, unike other tps the A-SFT is rey rzor-shrp. Of course, such cutting spees cn ony be reche with stte of the rt mchines, precise synchroniztion is eement. Soft Copper, high-strength uminium or stee up to HRC42, the A-SFT seems to be pying off t Brinke & Breuer. With the two shift system too wer/fiure is own to ess thn one percent, fi nings from quity ssurnce re so promising. Since December 2013 eveopment of rejects compre to before the switch hs been ccurtey recore, thre quities re checke n necessry rework gets written own. Accoring to tht the A-SFT outperform the rey stisfctory o tp in every spect. If it were up to the both mnging irectors, the switch to the A-SFT wou rey be compete. By the wy Jens Brinke: Our empoyees (prt from one, he s without hesittion) rech the specifi e cutting spees ony in the presence of Ui Böcher (OSG ses engineer). I cn toty rete to tht, it tkes some time to wrp your he roun such increses. Interesting fcts For the A-SFT, OSG is using its in house eveope power meturgy substrte. The resut is extrorinry wer resistnce. Tris hve shown too ife in C45 of 50m, 20 to 30 per cent more thn comprbe competitor s prouct. With its vribe e fute the A-SFT chieves optimize chip formtion n evcu:tion. Spotight Brinke & Breuer Strting out in 1995 with met works for construction, the focus hs shifte to trition met n mechnic engineering too mking for injection mouing ws e to the portfoio. The mnufcturing rnge ws further broene by cquiring two fi ve xis mchining centres n wter-jet cutters ue to mrket requirements. Nowys customers re not imite to specifi c, but stem for vriety of inustry sectors (utomotive, suppy inustry n pump mnufcturing mong others). The strongpoint is consiere to be custom n sm btch pts mnufcturing up to prouction of compete mchines, e.g. for the insttion of gs springs. Jens Brinke (eft) n iche Breuer (right): Our Go ws to fin singe suppier for our too. We foun tht just two mnufcturers worwie meet our requirements, OSG is one of them. Brinke & Breuer GmbH & Co. KG r iche Breuer D Stut Te / Contct OSG Deutschn GmbH r Dieter Prinz D Göppingen Te:

6 A-SFT ISO 2 6HX C/2, EDP P 1 ZΔ Price ,4 45 3,2 10 2,8 2, ,5 0, ,6 13 2,8 2, , ,5 2, ,7 63 5,6 21 4,5 3, ,8 70 6, , , , , , EDP P ZΔ Price , , , , , ,5 4 A-OI-SFT 1 EDP P 1 ZΔ Price , , , , ISO 2 6HX C/2,5 371 EDP P ZΔ Price , Appictions - Anwenungen - Appiczioni - Appictions - Appiktion - Appiktion - Apicciones - Применение - Uygum - Zstosowni C 0.45% 6. A C Pst. iny

7 A-SFT-6GX ISO 3 6GX C/2, NEW EDP P 1 ZΔ Price ,4 45 3,2 10 2,8 2, ,5 0, ,6 13 2,8 2, , ,5 2, ,7 63 5,6 21 4,5 3, ,8 70 6, , , , , , STOCK Avibe in September EDP P ZΔ Price , A-SFT-7GX 7GX C/2, NEW EDP P 1 ZΔ Price ,4 45 3,2 10 2,8 2, ,5 0, ,6 13 2,8 2, , ,5 2, ,7 63 5,6 21 4,5 3, ,8 70 6, , , , , , STOCK Avibe in September EDP P ZΔ Price , Appictions - Anwenungen - Appiczioni - Appictions - Appiktion - Appiktion - Apicciones - Применение - Uygum - Zstosowni C 0.45% A C Pst. iny 7.

8 A--SFT ISO 2 6HX E/1, NEW EDP P 1 ZΔ Price , ,5 2, ,7 63 5,6 21 4,5 3, ,8 70 6, , , , , , EDP P ZΔ Price , A-SFT+0.1 6H +0,1 C/2, NEW EDP P 1 ZΔ Price , ,5 2, ,7 63 5,6 21 4,5 3, ,8 70 6, , , , , , STOCK Avibe in October EDP P ZΔ Price , Appictions - Anwenungen - Appiczioni - Appictions - Appiktion - Appiktion - Apicciones - Применение - Uygum - Zstosowni C 0.45% 8. A C Pst. iny

9 A-SFT Fine F ISO 2 6HX C/2, EDP F P ZΔ Price , ,5 3, , , , , , , , , , , , , , , , ,5 4 A-SFT UNC UNC ANSI 2BX C/2, EDP UNC P 1 ZΔ Price ,1 18 3,5 2, ,1 18 3,5 2, , ,4 21 4,5 3, , , / , , / , , / , EDP UNC P ZΔ Price / ,5 8 6, / , / , / , / , , , ,5 4 Appictions - Anwenungen - Appiczioni - Appictions - Appiktion - Appiktion - Apicciones - Применение - Uygum - Zstosowni C 0.45% A C Pst. iny 9.

10 A-SFT UNF UNF ANSI 2BX C/2, EDP UNF P 1 ZΔ Price , , , / , , / , , / , EDP UNF P ZΔ Price / ,5 8 6, / , / , / , / , / , , , ,5 4 A-SFT G G ANSI 2BX C/2, NEW EDP G P ZΔ Stock Price / , / / / / , / / Appictions - Anwenungen - Appiczioni - Appictions - Appiktion - Appiktion - Apicciones - Применение - Uygum - Zstosowni C 0.45% 10. A C Pst. iny

11 A-POT ISO 2 6HX B/ Type 1 Type 2 EDP P 1 ZΔ Type Price , ,8 2, ,5 0, ,8 2, , ,5 2, , ,5 3, , , , , , , EDP P ZΔ Price , , , , , ,5 3 A-POT-6GX ISO 3 6GX B/ NEW EDP P 1 ZΔ Price , ,8 2, ,5 0, ,8 2, , ,5 2, , ,5 3, , , , , , , EDP P ZΔ Price , Appictions - Anwenungen - Appiczioni - Appictions - Appiktion - Appiktion - Apicciones - Применение - Uygum - Zstosowni C 0.45% A C Pst. iny 11.

12 A-POT-7GX 7GX B/ ISO 2 6HX B/4 374 NEW EDP P 1 ZΔ Price , ,8 2, ,5 0, ,8 2, , ,5 2, , ,5 3, , , , , , , STOCK Avibe in September EDP P ZΔ Price , A-POT Fine F EDP F P ZΔ Price , ,5 3, , , , , , , , , , , , , , , , ,5 4 Appictions - Anwenungen - Appiczioni - Appictions - Appiktion - Appiktion - Apicciones - Применение - Uygum - Zstosowni C 0.45% 12. A C Pst. iny

13 A-POT UNC UNC ANSI 2BX B/ EDP UNC P 1 ZΔ Price ,5 2, ,5 2, ,5 3, , / , / , / EDP UNC P ZΔ Price / , / / / / / , ,5 3 A-POT UNF UNF ANSI 2BX B/ EDP UNF P 1 ZΔ Price , / , / , / EDP UNF P ZΔ Price / , / / / / / , ,5 3 Appictions - Anwenungen - Appiczioni - Appictions - Appiktion - Appiktion - Apicciones - Применение - Uygum - Zstosowni C 0.45% A C Pst. iny 13.

14 A-POT G G ANSI 2BX B/ NEW EDP G P ZΔ Price / , / / / / , / / Appictions - Anwenungen - Appiczioni - Appictions - Appiktion - Appiktion - Apicciones - Применение - Uygum - Zstosowni C 0.45% 14. A C Pst. iny

15 Notes 15.

16 WDO-Dri A-TAP Series o. III OSG EUROPE Avenue voisier 1 B-1300 Z.I. Wvre - Nor Begium Te.: Fx: OSG BEGIU Avenue voisier 1 B-1300 Z.I. Wvre - Nor Begium Te.: Fx: OSG FRANCE Pris Nor rue e Bee Etoie, 4 ée u Ponnt BP Roissy en Frnce F Roissy Ch. De Gue Ceex Frnce Te.: Fx: OSG NETHERANDS Berijfsweg G Hrmeen Postbus DB Hrmeen The Netherns Te.: Fx: OSG UK Sheton house, 5 Bents Pipps Hi In Est, Bsion Essex SS14 3BY Unite Kingom Te.: Fx: SOAKIA Brnch office of OSG Begium s.. Te: Fx: info@osg-begium.com OSG POAND , Wrsw Pon Te: Fx: OSG GERANY Kr-Ehmnn-Str. 25 D Göppingen Germny Te.: Fx: OSG ANAIA (For Scninvin countries) ngebjergvenget Roskie Denmrk Te.: Fx: SWEDEN Brnch office of OSG ANAIA Abrhms Grän Bromö Sween Te: Fx: OSG COAHER Bekorr 4 E itori-gsteiz Spin Te.: Fx: OSG ITAIA i Cirenic n. 52 int. 61/63 I Torino Ity Te.: Fx: OSG TURKEY Istnbu Turkey Te Fx: OSG ROANIA 23-25, Nerv Trin Street Bucuresti Români Te.: Fx: OSG EUROPE s.. Av. voisier 1 B-1300 Wvre Nor Begium Te Fx E-mi: info@osgeurope.com Too specifictions subject to chnge without notice The contents of this ctogue re provie to you for viewing ony. They re not intene for reprouction either in prt or in whoe in this or other meium. They cnnot be copie, use to crete erivtion work or use for ny reson, by mens without the express, written permission of the copyright owner. OSG Europe: A rights reserve. OSG Europe EURA-SERIES-O307R14

PRODUCT INFORMATION. Latest Forming Tap Technology R-XPF-Series. Unsurpassed Performance as well as tool cost reduction!!

PRODUCT INFORMATION. Latest Forming Tap Technology R-XPF-Series. Unsurpassed Performance as well as tool cost reduction!! PRODUCT INFORATION test Forming Tp Technoogy -Series Unsurpsse Performnce s we s too cost reuction!! test threing technoogy Improve too ife with the spir obe n smooth forming. Enbes high spee tpping with