BADA CORPORATE PRESENTATION QUALITY FLEXIBILITY RELIABILITY YOUR INDIVIDUAL SPECIALIST FOR PLASTICS

Transcription

1 BADA CORPORATE PRESENTATION YOUR INDIVIDUAL SPECIALIST FOR PLASTICS QUALITY FLEXIBILITY RELIABILITY

2 BADA OUR EXPERTISE AT A GLANCE

3 3 BADA FACTS TWO STATE-OF-THE-ART PRODUCITON SITES Bühl (Baden)/Germany and Huesca/Spain Factory premises of more than 40,000 m 2 Efficient process flow State-of-the-art production technology Trouble-free expansion possible

4 4 BADA FACTS BASED IN THE CENTRE OF EUROPE Global export to more than 50 countries Close access to all relevant markets

5 5 HISTORY Formation of Bada Plast GmbH & Co Start of production at the former location in Bühl 2003 Change of the corporate organisation to Bada AG 2004 Initial certification according to ISO/TS 16949: Decision taken in favour of a new greenfield plant in Bühl

6 6 HISTORY Formation of Bada Hispanaplast S.A. in Spain 2007 Start of production at the new building in Bühl + Huesca Technology agreement with BASF + cooperation with UBE 2008 Certification according to DIN ISO 14001: EMAS 2009 Installation of a new processing extruder for R&D Bühl 2010 Expansion in Bühl by adding storage capacities

7 7 HISTORY Certification according to ISO/TS 16949:2009 in Huesca Implementation of new extrusion lines at both sites 2014 Expansion in Bühl by means of additional silo capacities Extension of Spanish facilities 2015 Building of a new laboratory in Huesca 2016 Installation of an additional R&D extruder in Bühl 2017 Installation of an additional extrusion line in Huesca

8 IN FACTS NET SALES: 90m PRODUCTION: 35,000 t GLOBAL EXPORT: 31 % A reliable partner also in terms of finance. The equity ratio is above the average of comparable industrial sector indices Production is running a three-shift system, 5 days per week Currently, there are about 175 employees at both sites Quality and Environmental Management are unique in Europe

9 9 INNOVATIVE PRODUCTS FOR HIGHEST DEMANDS OUR AIM Development, production and worldwide distribution of high-quality specialities and niche products for all kinds of applications and markets OUR SUCCESS FACTORS Innovation, flexibility, high-level quality and customer-oriented service

10 10 QUALITY AND ENVIRONMENTAL MANAGEMENT RELIABLE SYSTEM AND PROCESS QUALITY FOR MAXIMUM CUSTOMER SATISFACTION!

11 11 POLYMER PORTFOLIO HIGH-TEMPERATURE THERMOPLASTICS ENGINEERING THERMOPLASTICS STANDARD THERMOPLASTICS 300 C AMORPHOUS THERMOPLASTICS SEMI-CRYSTALLINE THERMOPLASTICS THERMOPLASTIC ELASTOMERS BLENDS TPE-O TPU TPV TPE-E TPE-A TPE-S 150 C 100 C PBT/PC PBT/ASA PET/PC ABS/PC ABS/PA ASA/PC ASA/PA PPE PMMA PC ABS ASA PA6/6T PA6 PA66/6 PA610 PA612 PA66 PA66+6 PA10T PA12 PBT PET POM PP PE PS PVC TPI PPSU PEI PES PSU PAI PEEK PPS LCP PA 46 PPA

12 INNOVATIVE PRODUCTS FOR HIGHEST REQUIREMENTS 12

13 13 BADA NOMENCLATURE FOR CUSTOMIZED SOLUTIONS PROCESSABILITY CHARACTERISTICS: 70/75/80 viscosity, reference- K- value S easily flowable, short cycle, fast crystallising, fine crystalline structure FILLERS AND REINFORCEMENTS: GF GK M CF AF glass fibre glass beads minerals carbon fibre aramid fibre

14 14 BADA NOMENCLATURE FOR CUSTOMIZED SOLUTIONS CHARACTERISTICS FOR ENHANCED FLAME PROTECTION: FR HF UL flame retardant halogen- free Underwriters Laboratories, yellow card is available CHARACTERISTICS FOR ENHANCED HEAT AGEING RESISTANCE: H HH heat stabilized, enhanced heat ageing resistance highly heat stabilized, extremely high heat ageing resistance and hydrolysis resistance

15 15 BADA NOMENCLATURE FOR CUSTOMIZED SOLUTIONS CHARACTERISTICS FOR ENHANCED MECHANICAL PROPERTIES (DYNAMIC-MECHANICAL ANALYSIS): Z1 Z2 Z3 L SM TM FM high impact resistant higher impact resistant super impact resistant dry impact resistant impact resistant, high (cold-) impact strength and flexibility chemically impact resistant, high impact strength soft modified

16 16 BADA NOMENCLATURE FOR CUSTOMIZED SOLUTIONS FUNCTIONAL ADDITIVES IN THE FIELD OF TRIBOLOGY: TF MoS2 Si SIM GR PTFE-filled lubricated with Molybdenum Disulfide silicon oil high molecular weight silicon graphite

17 17 BADA NOMENCLATURE FOR CUSTOMIZED SOLUTIONS OTHER FUNCTIONS: LB laser printable GA electroplatable AB antibacterial EL electrically conductive AS antistatic TC thermoconductive UV UV-stabilised 2K adhesion modified E hydrolysis resistance WL for use in food and drinking water contact

18 APPROPRIATE SOLUTIONS FOR YOUR TECHNICAL REQUIREMENTS 18

19 SOLUTIONS FOR ALL KINDS OF APPLICATIONS 19

20 20 AUTOMOTIVE INDUSTRIY AUTOMOTIVE ENGINEERING VEHICLE ELECTRICS & ELECTRONICS ELECTRICS & ELECTRONICS MECHANICAL ENGINEERING

21 21 MEDICAL DEVICES & SANITARY PRODUCTS HOUSEHOLD CONSTRUCTION FURNITURE SPORT & LEISURE ACTIVITIES

22 22 INNOVATIVE THROUGH APPLICATION-ORIENTED F&E WE ARE CONTINUOUSLY IMPROVING BADA S KNOW- HOW BY PARTICIPATION IN RESEARCH PROJECTS

23 23 PROJECT: NANODIRECT SPECIAL PROCESS FOR OPTIMIZED DISPERSION OF NANOPARTICLES IN POLYMER MATRICES Polymers Nanosuspension Vehicle Nanocomposite EXTRUSION VIA NANODIRECT PROCESS

24 24 PROJECT: NANODIRECT Joint project in cooperation with Frauenhofer ICT and various industrial partners (e.g. Bayer, Byk, Coperion, BMBF-funded) Promising results both on lab-scale and in Bada plant scale-up process Patent pending, application number EP

25 25 PROJECT: NATURAL FIBER REINFORCED, FLAME RETARDANT COMPOUNDS BASED ON TECHNICAL POLYMERS + = Encrusting flame retardant system 1.5 mm GWFI = 960 C Development of halogen-free, flame retardant compounds based on PA6 with natural fibre reinforcement, reliable production process Project duration , sponsored by Central Innovation Programme for SMEs Cooperation with TU Clausthal

26 26 PROJECT: REINFORCED HIGH-PERFORMANCE THERMOPLASTICS FOR ADDITIVE MANUFACTURING Duration , sponsored by BMBF Development of fibre-reinforced high-performance polymers for additive manufacturing Material development for extremely small batches, for which no in-mould assembly is available Printed parts must be of pilot series quality, i.e. free from any week spots (joint lines)! Entire value added chain included in project

27 LATEST PRODUCTION LINES WITH STATE-OF-THE-ART TECHNOLOGY 27

28 28 14 TWIN-SCREW EXTRUDERS normal capacity of about 35,000 t per year SILOS WITH STORAGE CAPACITY OF ABOUT 800 TONS for fully automated feeding system of the key polymer 2 LAB EXTRUDERS for new developments and colour adjustments / small batches

29 29 1 MIXING SILO CAPACITY OF 5 TONS for optimal colour constancy of the finished products 8 INJECTION MOULDERS for production control and production of all kinds of test specimens 1 SMALL EXTRUSION SYSTEM for the production and additional quality control of flat films

30 30 HIGHEST FLEXIBILITY FOR COLOUR ADJUSTMENTS LONG LASTING KNOW-HOW FOR EVERY NUANCE Latest technology combined with our staff s precision and experience

31 31 LAB AND TESTING FACILITIES Impact resistance Density Humidity Ash residue Colour Flammability test according to UL Tensile and flexural strength

32 32 LAB AND TESTING FACILITIES HDT/Vicat TGA/DSC IR (Infrared spectroscopy) VDE (Glow Wire Test) Electrical volume resistance as well as surface resistance Shore hardness (A+D) BACKED UP BY: TECHNICAL INSTITUTES / UNIVERSITIES, BASF AND OTHER POLYMER PRODUCERS

33 33 MARKET SEGMENTS AUTOMOTIVE AUTOMOTIVE ENGINEERING ELECTRICS & ELECTRONICS CONSTRUCTION FURNITURE HOUSEHOLD SPORTS & LEISURE MECHANICAL ENGINEERING MEDICAL DEVICES & SANITARY PRODUCTS OTHER MARKETS

34 34 OUT STRENGTHS Highest quality Individual customer service Tailor-made customer solutions Maximum flexibility and innovation Large product portfolio State-of-the-art technology Reliability

35 BENEFIT FROM THE ADVANTAGES OF BADA AG BADA AG Untere Strut Bühl/Baden Phone: Fax: info@bada.de