EXTRUSION, TECHNOLOGY AND INNOVATION

Transcription

1 EXTRUSION, TECHNOLOGY AND INNOVATION

2 Continuous Technology Development for the success of our customers In 1982 the company was established by Prof. Dr.-Ing. Thomas Reiner for development, production and distribution of pressure-regulated single screw extrusion machines. This was the start-up for the successful SIEBE Engineering GmbH. SIEBE Engineering, Germany, is celebrating its 20th anniversary this year. SIEBE has been manufacturing extruders and extrusion lines for the past 20 years and is proud to offer one of the largest ranges of cable extrusion lines for a lot of different applications. The SIEBE corporate philosophy aims to provide the best in products and services. To achieve this, we combine our experience, professionalism, flexibility and innovative drive. A trustful relationship and continuous dialogue between you, the customer and us at SIEBE are essential elements in our longstanding success. As a supplier of fully operational extrusion lines, SIEBE support you with comprehensive consulting, engineering and customer services, helping you to operate more efficiently and setting new standards in the market, worldwide. The high performance and productivity, excellent quality, easy operation, minimal maintenance and extremly long life-time of our extrusion machinery are the major benefits enjoyed by our many customers worldwide. Almost 20 years of continuous innovation and growth of the company, accompanied by the trust of our customers, are our comments to the future.

3 Technology Whatever your operational branch, SIEBE as an highly qualified engineering and machinery company, offers you one-hand custom-built, fully operational extrusion lines for processing all kinds of plastic. To help you to achieve your objectives, we place our comprehensive technology and process engineering know-how from various industries at your disposal. Apart from developing and constructing fully operational extrusion lines, we also offer advanced economical solutions for your production, involving the integration of state-of-the-art measuring and automatic control technology. Project Team At SIEBE, an excellently qualified and highly experienced project team will accompany the realization of your projects from the first planning steps right through to the initial operation of the plant. This on-going dialogue between you and our team will create a special mutuale trust, characterized by a continual exchange of experience and opinion. Such personal cooperation means that the current status of the project is clear to all involved at all times, and also ensures trouble-free and rapid project completion and the precise implementation of your objectives. SIEBE will appoint a project manager as your direct contact who will accompany you throughout the project and will continue to be at your disposal for all technical and service questions following initial operation of the plant. Global Technical Support Efficient Service and Support after Set-up. Once a SIEBE extrusion line is installed at customer s site, our technical support team puts the line into operation. Product documentation and operator instructions are provided. In addition, we offer special training programs for operators and supervisors according to their knowledge and experience levels. Maintenance by SIEBE technical support team is provided by different levels, ranging from a single maintenance service to individually defined service agreements. Network of Competence By our network of competence, consisting of approved reliable partners of German machinery manufacturers under our responsibility, you receive from us production plants from standalone extruders to the complete turn-key-ready cable factory including local assembly, intensive training and 24 h service world-wide.

4 Essence of our product range: Automotive cable extrusion line FLK 85/45 Cross sections 0,22 mm 2 6,00 mm 2 Insulation materials PVC, PP, PE, HFFR, TPE 1 Main extruder Ø D 1 Coextruder Ø D Take-up: Niehoff NPS Bongard barrel coiler Bongard ring coiler Leimbach dual take-up m/min Cooling length 170 m multipass cooling trough Total line length 36 m Production speeds FLRY 0,35 mm m/min FLRY 0,50 mm m/min FLRY 0,75 mm m/min FLRY 1,00 mm m/min FLRY 1,50 mm m/min FLRY 2,50 mm m/min FLRY 4,00 mm m/min FLRY 6,00 mm m/min Automotive cable extrusion line FLK 65/38 Cross sections 0,22 mm 2 6,00 mm 2 Insulation materials PVC, PP, PE, HFFR, TPE 1 Main extruder Ø D 1 Coextruder Ø D Take-up: Niehoff NPS Bongard barrel coiler Bongard ring coiler Leimbach dual take-up m/min Cooling length 150 m multipass cooling trough Total line length 30 m Production speeds FLRY 0,35 mm m/min FLRY 0,50 mm m/min FLRY 0,75 mm m/min FLRY 1,00 mm m/min FLRY 1,50 mm m/min FLRY 2,50 mm m/min FLRY 4,00 mm m/min FLRY 6,00 mm m/min Automotive cable extrusion line CV 85/45 Cross sections 0,22 mm 2 12,00 mm 2 Insulation materials XLPE, EVA Curing: Saturated steam 25 bar / 225 C 1 Main extruder Ø D 2 Coextruder Ø D Take-up: Niehoff NPS Bongard barrel coiler Bongard ring coiler Leimbach dual take-up m/min Length CV-tube 180 m with returing vessel CV Curing length m CV Cooling length m Cooling length 60 m multipass cooling trough Total line length 120 m Production speeds AWG m/min AWG m/min AWG m/min AWG m/min AWG m/min AWG m/min

5 Tandem extrusion line for ABS cable Pay-off product: 2 x 0,35mm 2 5 x 2,5 mm 2 Insulation materials PU, PU/PE, PVC, PE 1 Main extruder 1 Ø D 1 Main extruder 2 Ø D m/min Total line length 50 m Production speeds 2 x 0,50 mm m/min 2 x 0,75 mm m/min 2 x 1,50 mm m/min 50 Ω High frequency cable extrusion line 5/8 2 1/4 Pay-off product: Smooth copper tube Ø 6,6 12,7 Corrugated copper tube Ø 13,3 20,8 Insulation: Skin-Foam-Skin Gasinjektion SGI-C for Carbon Dioxide CO 2 Foam degree Max. 82 % Foam density 0,20 g/cm 3 2 Skin extruder Ø D 1 Main extruder Ø D GI with gear pump 0 50 m/min Capacitance variations ± 0,5 pf/m Diameter variations ± 0,2 mm Total line length 150 m Production speeds 2 1/4" 5 m/min 1 5/8" 10 m/min 1 1/4" 15 m/min 7/8" 30 m/min 5/8" 40 m/min CATV cable extrusion line 85/28/38 Pay-off product: Copper wire Ø 0,8 3,00 mm Insulation: Skin-Foam-Skin Gasinjektion SGI-N for Nitrogen N 2 Foam degree Max. 80 % 2 Skin extruder Ø D Ø D 1 Main extruder Ø D GI m/min Capacitance variations ± 0,5 pf/m Diameter variations ± 0,1 mm Total line length 60 m Production speeds RG m/min 5 C-HF 150 m/min 7 C-HF 100 m/min 10 C-HF 75 m/min Data Cable extrusion line 65/28/38 Pay-off product Copper wire Ø 0,3 1,00 mm Pay-off Inline MT RDA 200 Insulation Skin-Foam-Skin Insulation material PE, PP Gasinjektion SGI-N for Nitrogen N 2 Foam degree Max. 80 % 2 Skin extruder Ø D Ø D 1 Main extruder Ø D GI m/min Capacitance variations ± 0,5 pf/m Diameter variations ±1 % Concentricity 95 % Total line length 60 m Production speeds Ø Conductor Ø Insulation Insulation Speed 0,53 1,15 solid ,64 2,40 foam 600 0,40 1,60 foam ,53 1,00 foam ,60 1,43 foam x 0,162 0,97 foam 1200

6 Extruder SIEBE today looks back to a two decade long experience in the philosophy, development and fabrication of extruders, which were delivered worldwide predominantly to the cable and plastic industry. In order to be able to select the most economic solution for each procedure, SIEBE manufactures more than 60 different types of single screw extruders, coextrusion-, cascade- and tandemsystems, having a screw diameter range of 18 to 150 mm. Since more than 10 years SIEBE offers special physical foam extrusion systems for the production of coaxial cable. Process Control System SIEBE high performance extrusion lines require a high degree of automation to operate efficiently and economically. Close tolerances of the extruded products are achieved quickly and reliably and are controlled stable a long period of time by our ProcessControlSystem SPCS. Handling in Operator-Machine-Dialogue in native language and production controls of the extrusion line are so simple that on-the-job trained personnel, without knowledge of foreign languages and computing, can be used as operators. Damages to the sophisticated machinery due to operating errors or insufficient supervision are avoided completly by the security functions of the used computer system. Physical Foaming Dependent on the inserted polymers and the desired characteristics of the final products, different dosing systems for different blowing agents or combination of blowing agents are manufactured by us. With our foaming lines the production results are so excellent that in a lot of different applications, the previously used blowing agents could be replaced successfully. Due to the permanent further development of our gas injection SGI and our foam extruders type HSP-GI our process became to a worldwide acknowledged quality standard. Fingerprint The permanent and fully automatic supervision of the extrusion line is a prerequzisite for excellent product quality and high machine availability. The fingerprint system simplifies the service and represents an essential component of the preventive maintenance. Extensive diagnostic routines reports already before appearance of a break-down a slowly arising mistake and show the maintenance personnel at which place of the line preventive repair must be carried out.

7 QS-Online For the supervision and documentation of the quality production SIEBE offers a system of different independent and synchronized QS-Online modules. Due to the modularity of the quality assurance system it is possible to meet a lot of individual needs. Electronic recordings, illustration and storage of important process values allow a safe process and quality optimization. Control modules High productivity in combination with best product quality requires a fast and precise control. Different independent control modules are available which can be integrated in every production line. Dependent on the process our project team, having extensive know-how and longstanding production experience, choose the best suited control modules for each application. Gas Injection The great success of our gas injection is based on an unique concept. A high precision measurement of the gas mass flow in combination with superimposed controls can so individually be configured, that every customer gets the optimal solution. Only environment compatible, CFC-freely blowing agents, mainly Nitrogen (N 2 ), carbon dioxide (CO 2 ), Argon (Ar) and Helium (He) are used for our process. The maintenance free gas injector is suitable for all kind of gases and gas amounts and can remain in extruder barrel even when the gas injection is not in operation. PDR As an expansion to our QS-Online system we offer a complete production data recording and analysing system PDR. Exact knowledge of the production data is the basic for an efficient optimization of production and personnel requirements. Therefore the SIEBE PDR offers the management extensive information with already processed and condensed data. CoaxCalc The CoaxCalc software is a SIEBE development for the calculation of coaxial cable, prediction of the machine adjustments and final product characteristics. The use of the CoaxCalc software has the following benefits: Fast and precise setting of all production data. Prediction of the final product characteristics. Savings in material especially by a reduced start-up process. Storage of all production line settings, material characteristics and production data.

8 SIEBE Engineering GmbH Industriegebiet Fernthal D Neustadt/Wied Germany Telephone: +49 (0) Telefax: +49 (0) Internet: