Fuel & diesel tanks Drink water tanks Gray water tanks Black water tanks Other nautic equipment

Transcription

1 Fuel & diesel tanks Drink water tanks Gray water tanks Black water tanks Other nautic equipment

2 factories ROTO is a global producer of high-quality plastic products from polyethylene, polypropylene, polyamide, XPE and ABS with production factories in four European countries. ROTO is a family business company that is presented on the market as a successful manufacturer and reliable business partner for more than 40 years. ROTO is a leading rotational moulder in Europe with over 4000 different products in range and size up to L. These products are exported in more than 50 countries all over the world. ROTO performs all stages of the business process, from product development, product analysing, own tool production, prototype manufacturing, serial production, marketing & sales, distribution and after sale service. High quality technical products are result of latest production technologies and strong R&D department. ROTO have the following certifications: Certification of quality ISO 9001:2008 Environmental certificate ISO 14001:2004

3 CUSTOM ROTATIONAL MOULDING Standard nautic tanks & other nautic equipment 3

4 Your CUSTOM ROTATIONAL MOULDING Roto professionals for innovative technical solutions made of plastic to suit your needs From your idea, with a sketch, the production of a 3D model, a prototype of the product (if needed) and tool manufacturing to a sample piece and then the serial production in just 6 weeks. Our advantage: the whole development process takes place in one site, the headquarters of our company. Your CUSTOM moulding is Rotor's key competence. Throughout the development process, we work closely together with our customers, giving them support with the design, technical solutions, and cost reduction, in this way we strive for our customers' goal: to have a product that is useful, technically perfect and fairly priced. black water tank sump box waterlock diesel tank drink water tank gray water tank 4 Costum made tanks

5 From Your DEVELOPMENT PROCESS idea, sketch, 3D model, tool... to the final product! Whole development process in 6 weeks! ROTO's advantage is certainly its own tool development and production. So all the flow of information, together with the necessary and significant data is exchanged only between our customer and our development. Our staff, that is professionally qualified in technical areas, is always available to help you. If required, group meetings can be organised (it is possible to hold a videoconference), so that the desired goal is attained in the shortest time possible. The scope of services of our development: Innovative product development, computer made prototype, Own laboratory for material analysis, 3D CAD, CAM construction, 3D product measurement, ultrasound wall thickness measurement, FEM analysis (deformation simulation and product tension under static strain), Modelling (manufacture of product prototype),preparation of technical documentation (a plan, a bill of materials, technological paper),tool manufacturing, Sample manufacturing,null series manufacturing, Fuel tank certification including fire safety testing IN HOUSE CERTIFICATION PROCESS according ISO EN and ABYC (USA market) 1. LEAK TEST at the pressure 0.2 bar 2. QUALITY INSPECTIION (Characteristic Accountability, Verification and Compatibility Evaluation) 3. STORAGE OF TANK 28 days/ DAILY TEMP MONITORING at 21 C 4. HYDRAULIC PRESSURE TEST 5. IMPULSE TEST 6. HYDRAULIC PRESSURE TEST 7. FIRE TEST PERFORMANCE 8. LEAKAGE TEST Costum made tanks 5

6 TOOL WORKSHOP We make the tools that are suitable for rotomoulding: metal sheet, cast aluminium and milled block aluminium. The tools are made of the highest quality materials, which guarantee a quality product for the requested surface. The product surface is determined in advance according to the customer requirements. The tool surface treatment is carried out in our tool workshop. In our tool workshop we constantly care for periodical maintenance and repairs of all tools, as well as any desired changes in the tools. Product design 3D sand printing Printed blocks assembling Casting Tool assembly/finishing Frame construction 5D block alumunium CNC milling 3D measurement + verification MANUFACTURING PROCESS Rotational moulding Powder Mold Heat Mold changing Two-axis rotation Cool Product demolding Rotomoulding is a manufacturing process for the production of thermoplastic mass products. The products that are manufactured with the rotomoulding system are (depending on the type of raw material) robust, flexible, all colours are possible (dryblend or compound), UV resistant and resistant to most chemicals. We use the following materials for various applications: Polyethylene (LLDPE, XPE), Polypropylene (PP), Polyamide (PA; PA6, PA12). All these materials are 100% recyclable (except for XPE). 6 Costum made tanks

7 PRODUCT ASSEMBLING AND TESTING Every buyer wants a product that can be easily installed in his machine, without having to additionally install parts on his own (level gauges, connectors, heaters, reducing connectors, inserts, seals, brackets). Our installation department specialises in this kind of work. After installing the built-in parts, we absolutely must carry out 100% quality control, which also includes pressure test of every volume product in a pool with water, where the product is inflated with air at 0.3 bar for 5 minutes. Every product receives the following quality control: Eye inspection, control of the dimensions specified in the sketch, control of wall thickness of the product, interior and exterior cleanliness, functionality of the product. The described control procedure is recorded in the checklist that accompanies each product. Assembling process Serial number marking Finishing and dimensional controling Leaking testing process Quality control Packaging and storage Costum made tanks 7

8 8 Standard nautic tanks & other nautic equipment STANDARD NAUTIC TANKS AND OTHER NAUTIC EQUIPMENT

9 fuel tanks (diesel & gasoline) 50 L, 90 L, 135 L, 160 L, 200 L, 300 L Capacity [L] Use Art. Nr. A B C 50 diesel petrol diesel petrol diesel petrol diesel petrol diesel petrol diesel petrol B C A Standard nautic tanks & other nautic equipment 9

10 black water holding tank black water tank- 50 L, 80 L B C A Capacity [L] Art. Nr. A B C drink & gray water tanks 80 L, 126 L, 156 L B C A Capacity [L] Art. Nr. A B C Fittings and addtional tank equipment can be added according customer needs. 10 Standard nautic tanks & other nautic equipment

11 other nautic equipment Art. Nr.: exhaust connection Material: LLDPE other nautic equipment sump box Art. Nr.: Material: LLDPE Incl: cover other nautic equipment waterlock 20 L Art. Nr.: (inlet: Ø100/75, outlet: Ø100/75) Art. Nr.: (inlet: Ø87,5/75, outlet: Ø100/75) Standard nautic tanks & other nautic equipment 11

12 since 1974 WORLDWIDE ROTOMOULDER PRODUCTION FACILITIES SALES REPRESENTATIVES ROTO tel: +386 (0) fax: +386 (0)