Seminário Fundamentos dos Composites Avançados

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Bruno Gilbert
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1 Seminário Fundamentos dos Composites Avançados The power of Teijin Aramid: stronger, safer and sustainable ARY VELTMEYER Teijin Aramid do Brasil 19 DE OUTUBRO DE 2015

2 Agenda Teijin Aramid Teijin Ltd Our product portfolio Applications

Global key trends In recent years, there have been significant changes in the requirements placed on both consumer and industrial goods around the world There is a growing demand for products that

3 Global key trends In recent years, there have been significant changes in the requirements placed on both consumer and industrial goods around the world There is a growing demand for products that combine high performance with durability and low maintenance At the same time, these products need to use less energy, enhance safety, and they should ideally have a smaller lifecycle ecological footprint

Responding to these trends Our aramid fibers Twaron, Technora, Teijinconex and Sulfron meet these high demands We see sustainability and transparency as key elements in doing business

4 Responding to these trends Our aramid fibers Twaron, Technora, Teijinconex and Sulfron meet these high demands We see sustainability and transparency as key elements in doing business worldwide, now and in the future Innovation is at the heart of our company We have a passion for aramid Therefore our products are the material of choice for a huge range of sustainable applications

5 Sharing our customers ambitions Our prime aim is to add value to the bottom line of our customers Co-creation & open innovation with customers on advanced products & applications Loyalty to customers Long-term relationships Sharing knowledge & expertise

6 Facts & Figures Global market leader Serving the industry for over 30 years Global presence - 1,500 employees worldwide Sustainable products & solutions More than 80 patent positions 5% of turnover invested in R&D Dedicated converting facilities Member of the Teijin Group

Part of Teijin Limited Teijin is a global technology-driven group operating in eight main fields: Aramid fibers Polyester fibers Plastics Films Carbon fibers & composites Medical &

7 Part of Teijin Limited Teijin is a global technology-driven group operating in eight main fields: Aramid fibers Polyester fibers Plastics Films Carbon fibers & composites Medical & pharmaceuticals Fiber products marketing IT businesses Listed on Tokyo and Osaka stock exchanges 150 companies and 17,500 employees worldwide Consolidated sales of USD 9.8 billion* *March 2011

8 Global presence Production facilities: The Netherlands: Delfzijl: Monomer & Polymer Emmen: Twaron yarn & pulp, Sulfron Arnhem: Twaron pulp and recycling Japan: Matsuyama: Technora Iwakuni: Teijinconex

9 R&D: exploring opportunities We carry out research and development in three main areas: Tailoring products to the needs of our customers Looking for new applications for existing aramid products Improving the properties of our products to meet the changing needs of market sectors

10 Serving key global markets Automotive Protection & Defense Telecom Oil & Gas Marine Plastic & Civil engineering

11 Our product portfolio Para-aramid: Twaron Sulfron Technora Meta-aramid: Teijinconex

12 Twaron, a unique combination of properties High strength Weight for weight, it s five times stronger than Steel High modulus High dimensional stability Excellent heat, cut and chemical resistance No melting point Low flammability Non-conductivity

13 Finishing adds functionality For example: Waterblocking for optical fiber cables Adhesion activating finish for rubber applications Wax for ropes

Technora, for enhanced properties High tensile strength Weight for weight, Technora is eight times stronger than steel and three times stronger than

14 Technora, for enhanced properties High tensile strength Weight for weight, Technora is eight times stronger than steel and three times stronger than fiberglass, polyester or nylon yarns. Good fatigue resistance Long-term dimensional stability Excellent resistance to corrosion, heat, chemicals and seawater

15 Conversion to fit application requirements Twaron Technora Chopped fibers Chopped fiber Pulp Staple fiber Fabrics

16 Teijinconex, meeting heat-resistance requirements Excellent resistance to long-term heat exposure Heat-insulation as well as high flame resistance It s self-lubricating and has good abrasion resistance It s strong, light and soft It doesn t adhere to human skin

17 Sulfron, a revolution in rubber compounds Sulfron is a modified aramid-based rubber ingredient which brings the following benefits: Reduced heat build-up Reduced frictional energy Improved durability Reduced hysteresis Reduced rolling resistance Improved cut, chip, chunk resistance

18 Applications examples

19 Creating durable tires Reinforcements with Twaron and Sulfron: Low weight Low rolling resistance High thermal stability High uniformity Reduced fuel consumption Improved comfort, safety and longevity

20 Taking the heat in a brake Brake pads and linings with Twaron pulp: Heat resistance Noise reduction Wear reduction Anti juddering

21 Increased lifetime of automotive & industrial hoses With Twaron yarn: High bursting pressure Flexible Dimensional stability Low weight Increased lifetime Maintenance free Aramid is used in other hoses: oil and gas

Taking the heat for firemen With Twaron, Technora and TeijinConex: Inherent flame resistance Heat insulation Dimensional stability Does not burn, melt, or

22 Taking the heat for firemen With Twaron, Technora and TeijinConex: Inherent flame resistance Heat insulation Dimensional stability Does not burn, melt, or adhere to human skin Strong, light, durable and comfortable Twaron, Teijinconex and Technora are used in many other places where protection from heat is required

23 Longer lasting transmission belts With Twaron and Technora yarns: Stronger More energy-efficient Maintenance-free Better synchronized More flexible Less noise

24 Safety gloves for professionals Protective gloves made with Twaron Premium Line yarns: Lost time incidents to a minimum Maximum wearing comfort: quality & productivity

25 Stab and bullet protection in one Twaron gives: High ballistic protection Low weight, greater comfort and longer lifetimes Protection against penetration of bullets, fragments as well as stabbing

26 Maximum protection where it counts most Twaron in helmets: Low weight, comfortable Long-lasting, maintenance-free and repairable Protects against penetration of bullets, shrapnel and hot bomb fragments Lower Back Face Deformation (BFD) Non-inflammable

27 For vehicles that save lives Twaron laminates for vehicle armor: High ballistic protection Weight savings of 60 to 70% Enhanced speed and allowance for heavier payloads Easy to install even after vehicle construction

28 Off shore application With Twaron and Technora yarns: Reduced weight Improved product performance Extended product lifetimes Longer lengths Reduced installation costs

29 When steel fails Deepwater development: 3 km steel cable is too heavy Twaron and Technora make it possible Under very harsh conditions Other reinforcements in oil and gas industry are umbilicals and flow lines.

30 Worry free oil transport Thermoplastic pipes with Twaron replace steel oil flow lines: Easy installation Long lengths without joints No corrosion Low maintenance

31 Twaron keeps us on-line Optical fiber cables should not be Bent Stretched Become wet Twaron waterblocking yarn Reinforces the cable Repairs the mantle when water intrudes Twaron is widely used in optical fiber cables

32 Civil engineering Twaron is used for many purposes: Restoration Retrofitting Earth quake protection

33 Providing strength and safety in marine Twaron and Technora in hulls: Strong and light Structural integrity after failure Twaron and Technora in high performance racing sails: Dimensional stability with textile properties In special ropes and cables

34 In aerospace Parts with Twaron or Technora are: Stronger Lighter Retaining structural integrity after failure

35 Engineering plastics Twaron and Technora benefits: High wear resistance, low abrasiveness Easy to dose Ability to engineer precisely the level of wear resistance required Reduction of vibration and sound dampening

36 Technical paper Benefits when using Twaron: High dimensional stability Thermal and chemical stability Low weight, high strength and flexibility Good tribological properties Excellent electrical insulation Mechanical and acoustic damping

37 Long lasting sealing solutions When using Twaron gives: Resists high temperatures Provides an excellent mechanical bond Reinforces the gasket mix, resulting in: - Higher production speeds - Higher roll pressures Stands up well to extreme mixing conditions

Twaron in Composites Twaron matches key requirements

modulus (see comparison with CF next slide) High

Non-conductive (electrically insulating) Flexible,

38 Twaron in Composites Twaron matches key requirements in the composites market: High specific strength and modulus (see comparison with CF next slide) High impact strength, no brittle failing behaviour Non-conductive (electrically insulating) Flexible, easy to handle Lowers abrasion compounds tremendously (short-cut fiber)

39 Comparison with E-glass and Carbon Property Unit E-Glass Carbon (PAN-based) Twaron Aramid ** Density g/cm Tensile Strength GPa Tenacity N/tex * Tensile Modulus GPa * Electrical Resistivity Ωm Failure Type Brittle Brittle Ductile *) Higher tenacity & modulus available in specialty types **) Mechanical properties measured on resin impregnated yarn

40 End-use Markets: Twaron in composites Marine Hulls Sails Transportation Aerospace Ground transport Industrial Engineering Plastics Components (including sporting goods) Civil Engineering Restoration Retrofitting Earth quake protection

41 Failure type Laminates Twaron experiences no brittleness

Offering stiffness, strength, dimensional stability and great

42 High modulus black para-aramid yarn Unique yarn first to hit the market Racing sails Sporting goods Hybrid fabrics Offering stiffness, strength, dimensional stability and great aesthetics Twaron Black will enable you to compete at the highest level

More environmental friendly alternatives for biobased materials in tires. Heidi Beers Eco Efficiency specialist at Teijin Aramid

More environmental friendly alternatives for biobased materials in tires Heidi Beers Eco Efficiency specialist at Teijin Aramid Subjects Intrinsic sustainability of Twaron Green tires: comparison on function