Dinex Group Trucks CNG Trucks. Marine. Buses CNG Buses. Trains & locomotives. Construction. Large stationary. Agricultural
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1 Welcome to Dinex
2 Dinex Group 2017 Leading globally OEM partner for development, manufactoring and delivering complete exhaust and emission technologies for the heavy duty industry and industrial equipment. Trucks CNG Trucks Marine Buses CNG Buses Trains & locomotives Construction Large stationary Agricultural
3 Dinex Group 2017 Employees 1600 Companies 20 Turnover 160 MEUR
4 Global, but local Dinex Ecocat OY, Vihtavuorie, Finland 100 employees, m 2 Dinex Clamps, Stonyhurst, UK 20 employees, m 2 Dinex A/S, Middelfart, Denmark 150 employees, m 2 Dinex Latvia, Jelgava, Latvia 300 employees, m 2 Dinex Deutschland GmbH, Hassloch, Germany 110 employees, m 2 Dinex RUS, Gatchina, Russia 100 employees, m 2 Dinex, Changzhou, China 100 employees, m 2 Dinex Inc., Dublin GA, U.S.A. 100 employees, m 2 Dinex Turkey, Çerkezköy, Turkey 390 employees, m 2
5 Complete system Dinex Ford Euro V & VI system with DPF, SCR & serviceable DOC KAMAZ Euro V metal SCR system Euro IV, V & VI Tier 4f Carrier Full system DOC+DPF & ECU control Dong Feng National 4 Complete SCR system incl. dosing Kamaz EU IV Full SCR system incl. dosing Case New Holland Tier 4i - only silencer MAZ / YaMZ EU IV DOC & POC (EGR) Scania Euro VI CNG
6 Complete exhaust and emission technology partner PTS Pipe Treatment System ATS After Treatement System
7 Global R&D network Advanced Test Center in Denmark & Finland Engineers and research centers around the globe 105 people working in R&D and product development 26 patents and 2 new filings in proces.
8 Exhaust Engineering Insulation Optimised by FEA, CFD & thermal IR testing Canning Optimised by FEA, hot shake & pull out testing Mixing Injection, spray, mixer & distribution optimized by multiphase CFD and distribution measurements Clamping & decoupling Optimised by FEA, hot shake & leakage testing Materials Optimised by FEA, hot shake & salt spray testing
9 Computer Aided Engineering Computational Fluid Dynamics - CFD Flow uniformity index & Flow distribution Backpressure Ammonia (NH3) uniformity index The CFD software is validated with engine dyno distribution measurements Urea droplet & ammonia distribution Finite Element Analysis - FEA Stress distribution Natural frequencies & mode shapes Life time & fatigue prediction Deformation of forced response The FEA software is validated with vibration & thermal tests Noise, Vibration & Harshness - NVH Transmission loss Insertion loss Tail pipe noise The NVH software is correlated with flow rig test rig Sound pressure level distribution
10 R&D Centre Workshop Engine cells Two Horiba engine test stands for engines up to 600kW. Full transient and stationary test capability - ETC, FTP, ESC, ISO8178, Dinex 5-mode. Installation of customer engines. Development and test of silencers and emission technologies. Chassis dyno New MAHA 72 roller chassis dyno for vehicles up to 30 tonnes and 470 kw. Simulation of stationary cycles or transient real world driving cycles, such as: FTP, ETC, Braunschweig etc. One of only a handful 72 dyno s in operation in Europe.
11 Advanced Test Competences Reverberation chamber 920m 3 and 156 m 2 9 between opposite surfaces Test objects up to 20m 3 volume Brüel & Kjær measuring equipment 6 microphone array, Ø 6.57m Frequency analysis: 1/3 octave, 50Hz - 8kHz Sound power measurements, ISO 3743 Sound attenuation, ISO Near-field measurements Spark arrestor testing Hot shake test cell 60 kn shaker with slip table Up to 200 kg in all three directions while hot gas is passed through the test object Cycles will include random, sine, SoR, shock and bump tests
12 Successful Eminizer technology introduction Q New technology F-SCR, DiSiC-HP ceramic multilayer coating Technology Metal substrate DOC & SCR coating Up to 25%-50% reduction in size & weight 15-20% cost savings for our customers. through advanced emission technology engineering 10 large companies is working with proof of technology;
13 Dinex Turkey Off-road Customers JOHN DEERE, CATERPILLAR LIEBHERR HAMM PONSSE VOLVO Constr. DEUTZ BOMAG
14 Dinex Turkey On-road Customers MERCEDES, Germany&Turkey VOLVO, Sweden MAN, Germany&Turkey DAF, Holland IVECO, Italy/Spain ISUZU, OTOKAR, TEMSA Turkey FORD Cargo, Turkey
15 EURO VI Insulation 80% market share EU on pipes and manifolds -vehicle manufacturers & engine companies. Several approved profiles, thicknesses and materials.
16 Case: Scania EURO IV units / year -EcoCat metallic DOC substrate in mantle sleeving OEM for Scania 9 Ltr. / 11 Ltr. & 12 Ltr. EURO IV EGR engines -Approved coating formular
17 Case: Kamaz, Russia SCR EU IV & V
18 Case: EURO IV MAZ Belarus Dinex DOC/POC solution used by Yaroslav Motors in newest high-tech factory built for EURO IV engines in Russia
19 Case: SCR TIER 4 I units SCR substrater Bundplade afmonteret
20 Case: Joint Venture China Factory in Shiyan to supply Aftertreatment Systems to
21 Case: Ford EURO VI System Full system with clamps, pipes, insulation, decoupling & silencer system integration
22 Dinex Turkey Founded in June 2008, Çerkezköy Tekirdağ 15,000 m2 closed production area 100 km from Istanbul 350 employees Complete OEM & OES system
23 Dinex Turkey Production Lines Exhaust Muffler Assy Pipe Bending Flexible Pipe Integral Insulation Canning and sleeving (SOP Jan 2016) Muffler Robot Welding (SOP Jan 2016) Pipe Robot Welding (SOP Jan 2016) Pressing of Muffler Skins, Endcaps, Baffles, etc.
24 Muffler Assembly Lock-seamed or welded. 29 different baffle sizes in DTR 120 different sizes in Group supply
25 Pipe Bending Most up-to-date technology bending machinery and equipment, like Herber and Addison etc. Example of picture placement Bending Tool Sizes from Ø38 to 130mm pipe diameters
26 Flexible pipe 2S flex pipes line, processing high quality AISI 304 stainless steel Example of picture placement
27 Integral Insulation High temperature resistant insulation Customized design Optimal heat insulation Sound insulation / attenuation Oil and water resistant
28 Eu6 Muffler Robot Welding Line (Fully Automated)
29 Exhaust Pipe Robot Welding Line (Fully Automated)
30 Pressing Line (Muffler Skins, Endcaps, Baffles)
31 Filter (Substrate) Canning Line Canning of DPF, SCR, DOC, ASC Brick Diameter: 144/350mm, 5.66/13.77 inch Brick Length: 80/360mm, 3.15/14.17 inch Materials: (AISI 304), (AISI 441) (AISI 409)
32 Quality ISO 9001:2008 Certified since April ISO/TS Certified since June 2014
33 Thank you for your attention
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