Insulation Technologies for On-Highway Vehicles. Made in Germany.

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1 Marine and Offshore Power Generation Off-Highway Insulation Technologies for Vehicles. Made in Germany. Trucks Buses Passenger Cars Emission standards Performance Fuel economy Acoustic insulation Thermamax GmbH Europe Thermamax, Inc. USA ( Understanding Temperature. )

2 Innovative Added Value for Vehicles. Insulation Technologies from Thermamax! DIN EN ISO 9001 DIN EN ISO ISO/TS DIN EN ISO 3834 Just a short introduction: On both sides of the Atlantic, the German Thermamax Hochtemperaturdämmungen GmbH and the American Thermamax Inc. are recognized as leaders in the field of cuttingedge, high-temperature insulation technologies. We have earned an outstanding reputation as a creative and dependable system solutions provider in the OEM and Tier 1 sectors of the on-highway segment. In the design and development of new technologies, and above all in the realization of new, customer-specific solutions, we focus on research in our testing labs and close collaboration with the engine and vehicle developers of the world s leading brands at an early stage in the process. In a nutshell: when factors like + safety for personnel and equipment + innovative solutions for compliance with stringent emission standards + significantly lower noise levels + reduction of life-cycle costs + shorter development time frames + easy installation solutions are essential, high-temperature insulation becomes a technological and design challenge that Thermamax can handle with solutions and expertise that very few European concerns can provide. For buses, trucks, or automobiles we are always ready to provide good ideas and the certified production quality you need!

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4 Trucks: Emission Standards Compliance, Reduced Noise Levels Improved Fuel Economy! In the trucking segment, the order of the day is: optimum temperature control and noise attenuation must be combinable with extreme endurance and ideal maintainability. We provide ultra-efficient and cost-effective solutions for all geometry and temperature requirements from design and development to large-scale mass production Our spectrum of applications covers everything you could possibly need! Our in-depth expertise in all areas of high-temperature and acoustic insulation technologies, temperature control, and compliance with emission standards is the ace in the hole that guarantees the competitive edge for numerous engine and vehicle manufacturers. Thermamax would be pleased to offer you the benefits of this expertise in the realization of your projects. It s easy; just give us a call! Exhaust gas aftertreatment Reduction of fuel consumption Energy recovery Noise reduction Thermamax!

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6 Exhaust gas aftertreatment Temperature design by Thermamax: achievement of full EURO 5/6 and EPA 10/13 compliance. Reduction of fuel consumption Focused conservation of heat within the system optimized combustion process. Reduced energy transfer in the engine compartment Increased energy transfer to the exhaust gas aftertreatment system Simple installation and replacement Stability and long-term endurance Complex geometries configurable More efficient combustion Improved response characteristics Low additional weight Reduced heat radiation You provide us with your specifications for the design of supporting systems for exhaust gas treatment and the control of exhaust gas energy in the exhaust system and ancillary components (SCR, DOC, DPF, etc.) and we combine our unique materials expertise with innovative tooling and production technologies in effective and efficient packages with built-in ease of installation and maintenance. We install Tmax-Integral Insulation, Tmax-SONETHERM, metallic blankets, and efficient heat shields Optimum fuel combustion is achieved by end-to-end insulation of the entire system: Injector Mixing chamber Exhaust manifold Turbocharger Compensators / flexible hoses etc. The fuel savings our customers achieve in fleet operations by system encapsulation with Tmax-Integral Insulation and our unique, flexible Tmax-Compensator Insulators are amazingly high! depending on the geometry and specific requirements.

7 Marine and Offshore Power Generation Off-Highway Energy recovery Exploitation of excess heat for recovery systems, DPF, SCR, etc. Noise reduction Tmax-SONETHERM: thermal and acoustic insulation in one. Speed up light-off Prevent AdBlue (urea) crystallization Reduce NOx Improve functional efficiency Maintain consistent system temperature High sound-absorbing properties Outstanding thermal insulation values Extreme mechanical strength Very good vibration damping properties Diesel particulate filters, SCR, and energy recovery systems are a particular challenge for development engineers and temperature designers. These sensitive systems must often be aided by high-performance insulation installed in sometimes extremely complex geometries. Thermamax develops and manufactures custom metallic blankets for leading producers of hydrolysis systems, diesel particulate filters, and combined SCR-DPF modules. In this day and age, complete control over engine and exhaust system temperatures and noise levels is a must. Wouldn t it be fantastic if someone developed a way to kill two birds with one stone? The combination of thermal, acoustic, and noise-absorbing capsules realized in Tmax-SONETHERM absorbs undesirable noise and effectively reduces local sound pressure levels by up to 3dB(A). Tmax-SONETHERM can be used on all components of the exhaust system, for example the exhaust gas turbocharger, exhaust pipes, catalytic converter, diesel particulate filter, or the muffler.

8 Buses: Optimize Combustion Processes, Maintain EU / EPA 10/13 Compliance. Optimize Performance, Weight, and Costs. Leading Tier 1 and OEMs in the bus segment employ our solutions for the fulfillment of emission standards, energy recovery, and noise attenuation with enormous success. We provide ultra-efficient and cost-effective solutions for the support of exhaust systems for all geometry and temperature requirements from design and development to large-scale mass production. Our spectrum of applications covers everything you could possibly need!

9 Marine and Offshore Power Generation Off-Highway Exhaust gas aftertreatment Temperature design by Thermamax: fulfills EURO 5/6 and EPA 10/13 requirements. Exhaust gas aftertreatment Reduction of fuel consumption Energy recovery Noise attenuation Fire prevention/personnel safety Thermamax! Complex geometries configurable Minimal insulation thickness Improved response Low additional weight Reduced heat radiation Depending on the geometry and requirements, Tmax Integral Insulation metallic blankets help to conserve energy in exhaust systems. You provide us with the specifications for the design of engine compartment insulation, enhancement of exhaust gas aftertreatment, and control of exhaust gas energy in the exhaust system and ancillary components (SCR, DOC, DPF, etc.) and we create the solution for your specific needs as an efficient and effective package with built-in ease of installation and maintenance.

10 Reduction of fuel consumption Focused conservation of heat within the system optimized combustion process. Energy recovery Exploitation of excess heat for recovery systems, DPF, SCR, etc. Low additional weight Minimal insulation thickness Optimized combustion process Reduced emissions Reduced fuel consumption Maintain consistent system temperature Speed up light-off Prevent AdBlue (urea) crystallization Reduce NOx Improve functional efficiency Thermamax provides fuel-saving solutions that have made good sense to all OEMs so far: optimum fuel combustion is achieved by end-to-end insulation of the entire system. The last, uninsulated components of the system, like the injector/mixing chamber, exhaust manifold, turbocharger, compensators/flexible hoses, etc. are insulated with Tmax Integral Insulation and flexible Tmax Compensator Insulators. The fuel savings achieved by system encapsulation are amazingly high! Diesel particulate filters, SCR, and energy recovery systems are a particular challenge for development engineers and temperature designers. These sensitive systems must often be aided by high-performance insulation installed in sometimes extremely complex geometries. Metallic blankets for hydrolysis systems and diesel particulate filters Combined SCR-DPF modules Thermamax develops and produces custom solutions for the control of desired system temperatures and energy recovery in collaboration with Tier 1 suppliers and leading manufacturers.

11 Marine and Offshore Power Generation Off-Highway Noise reduction Tmax-SONETHERM: thermal and acoustic insulation in one. Fire prevention/personnel safety Simply and effectively stop undesirable heat transfer. High sound-absorbing properties Outstanding thermal insulation values Extreme mechanical strength Very good vibration damping properties Considerably reduced heat transfer Safe handling and fire prevention Efficient support of emission control Tmax SONETHERM can be installed from end to end of the exhaust system, for example on components such as the exhaust gas turbocharger, exhaust pipe, catalytic converter, diesel particulate filter, muffler, etc. The combination of thermal, acoustic, and noiseabsorbing capsules realized in Tmax-SONETHERM absorbs undesirable noise and effectively reduces local sound pressure levels by up to 3dB(A). The effective protection of the passenger compartment against fire hazards is of particular importance in some markets. For example, dry grass at a bus stop may become a fire hazard due to heat emitted by the engine or exhaust system. We develop unique, customized fire prevention packages featuring the optimum solutions in close collaboration with our customers. Depending on requirements and geometries, these include shielding plates and matting, integral insulation, and metallic blankets.

12 Automobiles: Emission Standards, Performance, Fuel Economy, Weight, Life Cycle Cost and Design. We deliver outstanding and cost-effective solutions for all geometry and temperature demands for exhaust gas aftertreatment enhancement, for the protection of neighboring components, and for the reduction of engine compartment temperatures from innovative concept design to full-scale manufacturing. You provide us with the specifications for your ancillary exhaust gas treatment system and the control of exhaust gas energy in downstream components (SCR, DPF, CAT etc.) and we combine our unique materials expertise with innovative tooling and production technologies in effective and efficient packages.

13 Marine and Offshore Power Generation Off-Highway Exhaust gas turbochargers Exhaust pipes DPFs and SCRs Compensators and flexible hoses Cast manifolds Thermamax! Exhaust gas turbochargers Highest performance in the smallest spaces. Configuration of complex geometries Improved response Self-installable system Reduced heat radiation High temperatures of 1,000 C or more can affect different material combinations in small spaces (e.g. castings, stainless steel, mild steel). The higher the temperature, the greater the amount of heat transferred to the environment. Extremely complex geometries, some with undercuts, demand highperformance insulation with a precision measured in single millimeters. Temperature differentials of several hundred degrees Celsius can be encountered within the tightest spaces. Thermamax develops and manufactures numerous, precisely fitting solutions for all standard sizes of single- and two-stage turbocharging concepts.

14 Exhaust pipes Maintain full temperature control throughout the entire exhaust system. DPFs and SCRs Custom temperature design for hydrolysis system and light-off. Low additional weight Minimal insulation thickness Effective insulation Reduced radiant heat Reduced engine compartment temperatures Maintain consistent system temperature Speed up light-off Prevent AdBlue (urea) crystallization Reduce NOx Improve functional efficiency Whether at the engine or further downstream, today s exhaust systems are instrumental in ensuring compliance with emission standards. The challenge for development engineers and tempera ture designers lies in the ability to control temperatures in the exhaust pipework in such a way that optimum conditions for exhaust gas treatment are constantly maintained, and that temperature-sensitive components are simultaneously protected from undesired heat input. Thermamax develops and manufactures numerous, precisely-fitting, custom solutions for all standard sizes. Diesel particulate filters and SCR systems present development engineers and temperature designers with enormous challenges. The sensitive systems must be supported by high-performance insulation in sometimes exceedingly complex geometries. Thermamax develops and manufactures insulation systems for leading manufacturers of hydrolysis systems, diesel particulate filters, and combined SCR-DPF modules The key priority here is maintaining a constant system temperature, and the function is based on keeping parameters within a narrow temperature window. The better the temperature design, the better the performance.

15 Marine and Offshore Power Generation Off-Highway Compensators and flexible hoses Extreme flexibility and high performance: insulated compensators from Thermamax. Cast manifolds Channel extremely high temperatures, protect neighboring parts even in the tightest spaces. Low additional weight Effective insulation Maintain consistent system temperature Extremely flexible Low additional weight Minimal insulation thickness Effective insulation Maintain consistent system temperature Speed up light-off They are subject to various axial and lateral movements between components of the exhaust system and can be found in almost every engine. From a thermal point of view, the following components are frequently the remaining weak points in an otherwise finely tuned exhaust system: Compensators Corrugated hoses Bellows The challenge here is to close this last gap in the thermal system with extremely flexible, high-performance solutions. Cast manifolds and cast components frequently present a particular challenge as a consequence of their permitted dimensional tolerances. The thermal insulation adopted for series production must compensate for deviations from nominal values arising during the casting process while simultaneously ensuring no loss of insulation performance. Thermamax develops and manufactures numerous precision-fitting solutions for cast component applications for all serial production sizes. The fully encapsulated, metallic Tmax insulated compensators integrated in the overall system close this gap and reduce temperature loss within the sensitive system.

16 Call us at Thermamax the sooner the better! You now have a good idea of the strengths and capabilities of Thermamax the technological leader in the field of processoriented development and the manufacture of high-performance insulation systems. Speak to us as soon as you have identified your next project you will not be disappointed. If you prefer to check out our production facilities in advance at any time, we look forward to your call! Europe USA Development Engineering Testing lab Production Logistics info@thermamax.com thermamax.com Thermamax Hochtemperaturdämmungen GmbH Ölhafenstrasse Mannheim Germany Phone Fax info@thermamax.de Thermamax, Inc N. Commons Drive Aurora, IL USA Phone Fax infomail@thermamax.us Trucks Buses Passenger Cars Marine Offshore Commercial Boats Pleasure Boats Offshore Off-Highway Construction Mining Agriculture Rail Power Generation thermamax.com ( Understanding Temperature. )