HSM Drive Catalogue /2009
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1 HSM Drive Catalogue /2009
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3 Certificate No: FM Contents H S M Drive 1
4 Backstop Out of view 11 H S M Drive 2
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6 T figure 1 4
7 1 2 3
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10 H Customer 1 - The Americas Unit Size 2 - Europe 3 - Africa / Middle East 4 - Australia / NZ 5 - Japan / S.E. Asia 6 - Others 7 - Canada Input Shaft Position Y - Horizontal A - Vertical Above B - Vertical Below S - Special Order Ratio Output Bore Parallel Metric eg mm mm AGMA & BS eg /16 Taper-Grip Bush see table for Taper-Grip Bush code Special Order 05-5 : : 1 (For Internal Use Only) : : 1 Output Bearing D - Deep Groove T - Taper Roller 1 Shaft Combination Bore Type Metric Inch Size Code Taper HSM Grip Size B 015 C 103 D 107 E 115 F 203 G 207 H 215 J 307 S 315 K 407 K 415 L 507 M 608 Issue 1 - Metric 0 - Inch Bore Metric Inch / / / / / / / / etc etc. M - Metric Input, Metric Output A - AGMA Input, AGMA Output B - Metric Input, BS Output C - Hyd Input, Metric Output D - Hyd Input, AGMA Output E - Metric Input, Taper Grip Output F - AGMA Input, Taper Grip Output G - Hyd. Input, Taper Grip Output 8
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13 Output Size. RPM No. Output Size. RPM No. Output Size. RPM No. Output RPM Size. No. Output Size. RPM No Output RPM Size. No 1/4 HP (.18kW) Motor 3 HP (2.2kW) Motor 10 HP (7.5kW) Motor 30 HP (22kW) Motor 60 HP (45kW) Motor 125 HP (90kW) Motor /3 HP (.25kW) Motor /2 HP (.37kW) Motor HP (110kW) Motor /4 HP (.55kW) Motor HP (11kW) Motor HP (4kW) Motor HP (55KW) Motor HP Motor HP (30kW) Motor HP (.75kW) Motor HP Motor /2 HP (1.1kW) Motor /2 HP (5.5kW) Motor HP (15kW) Motor HP (75KW) Motor HP Motor HP (37kW) Motor HP (1.5kW) Motor
14 Output Size. Output Size. Output Size. Output Size. Output Size. Output Size. RPM No. RPM No. RPM No. RPM No. RPM No RPM No 1/4 HP (.18kW) Motor /3 HP (.25kW) Motor /2 HP (.37kW) Motor /4 HP (.55kW) Motor HP (.75kW) Motor /2 HP (1.1kW) HP (1.5kW) Motor HP (2.2kW) Motor HP (4kW) Motor /2 HP (5.5kW) HP (7.5kW) Motor HP (11kW) Motor HP (15kW) Motor HP (22kW) Motor HP (30kW) Motor HP (37kW) Motor HP (45kW) Motor HP (55kW) Motor HP (75kW) Motor HP (90kW) Motor HP (110kW) Motor HP Motor HP Motor Key indicates that power is constrained by thermal limitations. Please consult for effect on using cooling fans. 12
15 Output Size. RPM No. Output Size. RPM No. Output Size. RPM No. Output RPM Size. No. Output Size. RPM No Output RPM Size. No 1/4 HP (.18kW) Motor 1 1/2 HP (1.1kW) Motor 5 HP (4kW) Motor 15 HP (11kW) Motor 30 HP (22KW) Motor /3 HP (.25kW) Motor /2 HP (.37kW) Motor /2 HP (5.5kW) Motor HP (1.5KW) Motor HP (30KW) Motor HP (15kW) Motor /4 HP (.55KW) Motor HP (2.2KW) Motor HP (.75kW) Motor HP (7.5kW) Motor HP (37KW) Motor HP (45KW) Motor HP (55KW) Motor HP (75KW) Motor HP (90KW) Motor HP (110KW) Motor
16 Output min Torque at 100 min-1 [Nm] xxx 14
17 Output min Torque at 10 min-1 [Nm] H S M Drive 15
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20 T AA BB HH Holes JJ dia x KK full thread CC J W V U Y X 90 P Q K K R2 S O N R1 A A1 G1 H G2 G H G F E E1 C C F D D M L M L 18
21 Size A A B See bore size table. See page 22 & 23 C D (note 1) E E F See input shaft table. See page 25. G G G H J K L M N O P Q R R S Min Max T U V W X Y AA BB CC HH JJ M8 M10 M10 M10 M12 M16 M20 KK Weight single (kg) double Nominal Size ratio : : : :
22 Y GG2 T GG1 T J EE FF DD CC V U W V J Y AA A A1 HH Holes JJ Dia x KK full thread G1 H G2 G H G X F 90 Q K K O F B E1 B E C C P D D R1 R2 S N M L M L A1 A HH Holes JJ dia x KK full thread both sides AA BB BB AA G1 H G2 G H G AA AA W U E1 F B F E BB BB X P K K 90 M M O N R Q S R D C L D C L 20
23 Size A A B See bore size table. See page 22 & 23 C D (Note 1) E E F See input shaft table. See page 25 G G G H J K L M N O P M16 M24 M24 Q R R R S Min Max T U V W X Y AA BB CC DD EE FF GG GG HH JJ M20 M20 M20 M16 M16 M16 KK Weight Single (kg) Double Nominal Size ratio : : : :
24 Unit Size Metric Bore Sizes Available Hub Code Deep Groove Taper Roller , 25, AHA AHB , 35, BHA BHB , 40, 45, CHA CHB , 45, 48, 50, DHA DHB , 55, 60, 62, EHA EHB , 65, 70, FHA FHB , 70, 75, 80, GHA GHB , 85, 90, 95, HHA HHB , 100, 110, 115, JHA JHB , 110, 120, SHA SHB , 110, 120, K , 125, 130, 140, L , 150, 180, M6107 Unit Size Inch Bore Sizes Available /16, 1, 1 3/ /16, 1/14, 1 5/16, 1 3/8, 1 1/ /16, 1 1/2, 1 3/4, 1 15/ /16", 1 7/8", 1 15/16",2", 2 3/16" /16", 2", 2 1/8", 2 3/16", 2 1/4", 2 3/8", 2 7/16" /16", 2 1/4", 2 7/16",1 1/2", 2 11/16", 2 3/4", 2 15/16", 3" /16", 2 1/2", 2 11/16", 2 7/8", 2 15/16", 3", 3 7/16" /16", 3", 3 3/16", 3 7/16", 3 1/2", 3 15/16" /16", 3 15/16", 4 7/16", 4 1/2" /16", 4 7/16", 4 1/2", 4 15/16" /16", 4 7/16", 4 1/2", 4 15/16" /16", 4 15/16", 5", 5 3/16", 5 7/16", 5 1/2", 5 15/ /16", 5", 5 1/2", 5 15/16", 6", 6 7/16", 6 1/2", 7", 7 1/2" 22
25 Unit Standard Metric Bores Size Bore Hub Code Bore Hub Code Bore Hub Code AHC AHC BHC BHC BHC CHC CHC CHC DHC DHC DHC EHC EHC EHC FHC FHC FHC GHC GHC GHC HHC HHC HHC JHC JHC JHC SHC SHC SHC K L LM6105 Unit Size Standard Inch Bores Bore Hub Code Bore Hub Code Bore Hub Code /16 116AHF /16 116BHF /16 116BHF /16 116BHF /16 116CHF /16 116CHF /16 116CHF /16 116DHF /16 116DHF /16 116DHF /16 116EHF /16 116EHF /16 116EHF /16 116FHF /16 116FHF /16 116FHF /16 116GHF /16 116GHF /16 116GHF /16 116HHF /16 116HHF /16 116HHF /16 116JHF /16 116JHF /16 116JHF /16 116SHF /16 116SHF /16 016K /16 016L /2 016M6116 Shaft Key Size Diameter (mm) U1 U Shaft Key Size Diameter (inch) U1 U2 1 15/16 1/4 1/4 1 3/16 1/4 1/4 1 7/16 3/8 3/8 1 15/16 1/2 1/2 2 3/16 1/2 1/2 2 7/16 5/8 5/8 2 15/16 3/4 3/4 3 7/16 7/8 7/8 3 15/ / /16 1 1/4 1 1/4 5 7/16 1 1/4 1 1/4 6 1/2 1 1/2 1 1/2 23
26 Unit Size Unit Size Metric reducing bushes Standard Reducing Standard Reducing Standard Reducing bore bush bores bore bush bores bore bush bores , , , , , 42, , 32, , 42, , , 40, 42, , , 45, , , , 55, , , , 65, , , , 75, , , , , , , 100, , 100, , 100, , 125, Inch reducing bushes (BS46 keyways only) Standard Reducing Standard Reducing Standard Reducing bore bush bores bore bush bores bore bush bores /4", 1" /4" /4", 1" /4" /2", 1 3/4" /4" /4", 1 1/2", 1 3/4" /2", 1 3/4", 2" /4", 1 1/2", 1 3/4" /2", 1 3/4", 2" 65 2", 2 1/4" /2", 1 3/4", 2" 65 2", 2 1/4" /4", 2 1/2", 2 3/4" ", 2 1/4" /4", 2 1/2", 2 3/4" /2", 2 3/4", 3" /4", 2 1/2", 2 3/4" /2", 2 3/4", 3" /2" /2", 2 3/4", 3" /2" /2", 4", 4 1/2" /2" /2", 4", 4 1/2" /2", 4", 4 1/2" /2", 4", 4 1/2" /2", 4", 4 1/2" /2", 4", 4 1/2" /2", 5", 5 1/2" Shaft Key Size Diameter (inch) U1 U2 3/4 3/16 3/16 1 1/4 1/4 1 1/4 5/16 1/4 1 1/2 3/8 1/4 1 3/4 7/16 5/16 Shaft Key Size Diameter (inch) U1 U2 2 1/2 5/16 2 1/4 5/8 7/16 2 1/2 5/8 7/16 2 3/4 3/4 1/2 3 3/4 1/2 Shaft Key Size Diameter (inch) U1 U2 3 1/2 7/8 5/ /4 4 1/2 1 1/4 7/ /4 7/8 5 1/2 1 1/2 1
27 D U1 U2 Shaft Unit Diameter D Key Size Size (mm) U1 U Unit Size Shaft Diameter D (mm) Key Size U1 U Unit Size Shaft Diameter D Shaft Key Size Unit Key Size Diameter D (inch) Size U1 U2 (inch) U1 U /8 1/2 1/ /16 1/2 1/ /16 5/8 5/ /16 5/8 5/ /16 5/8 5/ /8 7/8 7/ /4 3/16 3/ /4 3/16 3/ /16 1/4 1/ /16 1/4 1/ /8 1/4 1/ /16 5/16 5/ /16 3/8 3/8
28 S N Unit Size Input Speed 'rpm' Radial Load at Shaft Centre - 'N' in Newtons Distance from Shaft Shoulder 'S' in 'mm' Unit Size Factor
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30 B AV CV XV D E B AH CH XH D E 28
31 Mounts Unit AV AH Size Min. Max. Min. Max. B CV CH D Unit Size IEC Motor Frame
32 D3 D2 D1 D4 L10 L16 L2 L3 L7 Keep as close as possible to reducer L13 L14 L1 L4 L5 L6 L11 L12 L8 L15 30
33 H S M Drive Options Screw Conveyor Shaft Diameter 1 1/ / / / / /16 3 D2 Screw Diameter D D D L L L L L L L L L L L L L L L Shaft Diameter 1 1/ / / / /16 2 7/ /16 2 7/ /16 D2 Screw Diameter D D D L L L L L L L L L L L L L L L H S M Drive 31
34 H S M Drive 32
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36 34
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40 Keep close This angle should be a right angle but may vary up to a maximum of 15 o either way Keep close Torque arm and belt take up Belt drive may be located to the right if desired. Torque arm may be mounted to the right if desired 38
41 HSM Size 015 to to to Torque (Nm)
42 Reducer Thrust Collar HSM Screw size Thrust Collar Screw Torque (max) 1 Size Qty. & Code Code Nm Ib ft 015 6xM10 112B B xM10 112B C xM10 112B D xM12 112E E xM12 112E F xM16 112G G xM16 112G H xM16 112G J xM16 112G S xM16 112S K xM16 112S K xM16 112S L xM16 112S M Hub Taper-Grip bushing 1mm Approx. 40
43 Approximate Capacity - Litres Unit Size 5:1 13:1, 20:1 & 25:1 Mounting Position I.S.O. Viscosity Grade Ambient Temp C :1 Ratio Gearbox 13:1, 20:1 & 25:1 Ratio Gearbox rev/min rev/min rev/min rev/min rev/min rev/min to to to
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49 Part Ident Description No. Req Case IPS 1 116ACC BCD CCCC DCC ECC Case BSS 1 116ACD BCD CCD DCD ECD Hollow dowel 2 16A A C C E Case bolt Case nut Case plain washer Case lockwasher Input shaft metric 1 116APA BPA CPA DPA EPA6005 & pinion (5:1) AGMA 1 116APB BPB CPB DPB EPB6005 Input shaft metric 1 116APA BPA CPA DPA EPA6013 & pinion (13:1) AGMA 1 116APB BPB CPB DPB EPB6013 Input shaft metric 1 116APA BPA CPA DPA EPA6020 & pinion (20:1) AGMA 1 116APB BPB CPB DPB EPB6020 Input shaft metric 1 116APA BPA CPA DPA EPA6025 & pinion (25:1) AGMA 1 116APB BPB CPB DPB EPB Input shaft oilseal Input shaft bearing Input shaft retaining ring (20:1) (25:1) Backstop cover 1 116AED BED CED DED EED Backstop cover screw Backstop cover lockwasher st. Reduction gear (13:1) 1 116AGA BGA CGA DGA EGA6013 1st. Reduction 15 gear (20:1) 1st. Reduction 1 116AGA BGA CGA DGA EGA6020 gear (25:1) 1 116AGA BGA CGA DGA EGA st. Reduction gear key Intermediate pinion 1 116APC BPC CPC DPC EPC Intermediate bearing Intermediate cover 2 016A B C D E nd. Reduction gear 1 116AGB BGB CGB DGB EGB nd Reduction gear key Output hub 1 See output bore table page 22 & 23 for hub codes 23 Output hub screw Output hub oilseal Output hubdeep groove bearing Taper roller Pipe plug Breather plug Torque arm components: 28 rod end 1 040M M N N A rod end bolt rod end nut rod end lockwasher turnbuckle 1 016B B D D F locknut RH locknut LH extension 1 016B B D D F fulcrum 1 016B B N N F fulcrum bolt fulcrum nut fulcrum lockwasher
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51 Part Ident Description No. Req Case IPS 1 116FCC GCC HCC JCC SCC Case BSS 1 116FCD GCD HCD JCD SCD Hollow dowel 2 016F F H H K Case bolt S Case nut Case plain washer Case lockwasher Input shaftmetric 1 116FPA GPA HPA JPA SPA6005 & pinion (5:1)AGMA 1 116FPB GPB HPB JPB SPB6005 Input shaftmetric 1 116FPA GPA HPA JPA SPA6013 & pinion (13:1)AGMA 1 116FPB GPB HPB JPB SPB6013 Input shaftmetric 1 116FPA GPA HPA JPA SPA6020 & pinion (20:1)AGMA 1 116FPB GPB HPB JPB SPB6020 Input shaftmetric 1 116FPA GPA HPA JPA SPA6025 & pinion (25:1)AGMA 1 116FPB GPB HPB JPB SPB Input shaft oilseal Input shaft bearing Input shaft retaining ring (20:1) (25:1) GFF HFF JFF Backstop cover 1 116FED GED HED JED SED Backstop cover screw Backstop cover lockwasher 1st. Reduction gear (13:1) 15 1st. Reduction gear (20:1) 1st. Reduction gear (25:1) 16 1st. Reduction gear key FGA GGA HGA JGA SGA FGA GGA HGA JGA SGA FGA GGA HGA JGA SGA Intermediate pinion 1 116FPC GPC HPC JPC SPC Intermediate bearing Intermediate cover 2 016F J S nd. Reduction gear 1 116FGB GGB HGB JGB SGB nd. Reduction gear key Output hub 1 See output bore table page 22 & 23 for hub codes 23 Output hub screw Output hub oilseal Output hub Deep groove bearing Taper roller Pipe plug Breather plug Torque arm components: 28 rod end 1 040A B B B B rod end bolt rod end nut rod end lockwasher turnbuckle 1 016F H H H H locknut RH locknut LH extension 1 016F H H H H fulcrum 1 016F H H H H fulcrum bolt fulcrum nut fulcrum lockwasher
52 ,17, , ,6,7,
53 Part Ident Description No. Req Case Right Hand 1 16K L M Case Left Hand 1 16K L M Hollow Dowel 2 16K L M Case Bolt See (1) 16K L M Case Nut See (1) Case Plain Washer Case Lockwasher See (1) Input Shaft & Pinion (13:1) 1 16K L M Input Shaft Oil Seal Input Shaft Bearing Backstop Cover 1 16K L M Backstop Cover Gasket 1 16K L M Backstop Cover Screw Backstop Cover Lockwasher Torque Arm Case Bolt 2 16K L M Torque Arm Case Bolt Nut Torque Arm Case Bolt Lockwasher st Reduction Gear (13:1) 1 16K L M st Reduction Gear (20:1) 1 16K L M st Reduction Gear Key 3 16K L M Intermediate Pinion (13:1, 20:1) 1 16K L M Intermediate Pinion Distance Piece 1 16K L M Intermediate Bearing Intermediate Cover 2 16K L M nd Reduction Gear 1 16K L M nd Reduction Gear Key 1 16K L M Output Hub - STD Bore 1 16K L M Output Hub - Taper-grip 1 16K L M Output Hub - collar screw (over key)** Output Hub - collar screw (over shaft)** Output Hub Oilseal Output Hub Bearing /4 BSP Plug /4 Breather Plug Breather Adapter Bend Torque Arm Rod End 1 16K L M Rod End Locknut Torque Arm Extension 1 16H L L7043
54 Part Ident Description No. Req Extension Locknut Turnbuckle 1 16H L L Fulcrum 1 16H L L Fulcrum Bolt L L Fulcrum Bolt Nut Fulcrum Lockwasher Input Shaft Cover 1 16K L M Input & Intermediate Cover Screw Input & Intermediate Cover Screw Lockwasher Input & Inter. Cover Shim (0.50mm) AR 16K L M Input & Inter. Cover Shim (0.25mm) AR 16K L M Input & Inter. Cover Shim (0.15mm) AR 16K L M Input & Inter. Cover Shim (0.07mm) AR 16K L M Input & Inter. Cover Shim (0.05mm) AR 16K L M Output Cover 2 16K L M Output Cover Screw (see 2) Output Cover Lockwasher (see 2) Output Cover Shim (0.5mm) AR 16K L M Output Cover Shim (0.25mm) AR 16K L M Output Cover Shim (0.15mm) AR 16K L M Output Cover Shim (0.07mm) AR 16K L M Output Cover Shim (0.05mm) AR 16K L M Backstop Housing Dowel 3 16K L M Input Bearing Distance Piece 1 16K L M Backstop & Bearing Housing 1 16K L M O Ring Housing Locking Screw Housing Locking Screw Lockwasher
55 Description (ref.) Unit Assembly Outer Sprag Circlip Inner Outer Cover Screw size Race Clutch O-ring O-ring (61) (62) (63) (64) (65) (66) (67) A A B B C C D D E E F F G G H H J J S S
56 Description (ref.) Unit Assembly Outer Inner race Inner race Backstop Sprag Backstop Inner race size Race key circlip outer race clutch Outer race (61) (62) (63) (65) (66) circlip (67) (68) K K K K K L L L L L M M M M M6002
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58 Sumitomo (SHI) Cyclo Drive Germany GmbH
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