J Parts Manual. TE-32 High Lift Tape Edge Machine

Transcription

1 J Parts Manual TE-32 High Lift Tape Edge Machine

2 Copyright 2002 Porter International, Incorporated. All rights reserved. Porter is a registered trademark of Porter International, Inc. The Porter stylized logo is a trademark of Porter International, Inc. Leggett & Platt and the stylized Leggett & Platt logo are registered trademarks of Leggett & Platt, Inc. Global Systems Group and the stylized GSG triangle logo are registered trademarks of Gribetz International, Inc. Some illustrations used in this catalog are provided courtesy of PFAFF Industrie Maschinen AG and HAAS- Publikationen GmbH. Porter International, Inc. 388 Newburyport Turnpike Rowley, Massachusetts This catalog may not, in whole or in part, be copied, photocopied, reproduced, translated, or converted to any electronic or machine readable form without prior written consent of Porter International, Inc. Details herein are subject to change without notice. Printed in the United States of America., CD-ROM J

3 TABLE OF CONTENTS Introduction CD-ROM Navigation Additional Materials How to Get Additional Help How to Give Your Feedback Full Size Category Machine, Full Size with Extension, J Machine, Full Size without Extension, J Table, Full Size with Extension, J Frame, Full Size, J Queen Size Category Machine, Queen Size without Extension, J Table, Queen Size with Extension, J Frame, Queen Size, J Carriage Carriage (1 of 3 - Left View), J Carriage (2 of 3 - Right View), J Carriage (3 of 3 - Inside View), J Internal Assemblies Gear Drive, Housing Assembly, J Electrical Panel Layout Assembly, Control Box TE-32 HL, Carriage (1 of 2), J Assembly, Control Box TE-32 HL, Carriage (2 of 2), J Assembly, Control Box TE-32 HL, Frame, J Electrical Schematic Schematic, Electrical, TE-32 HL, J Index i

4 Porter International, a Leggett & Platt Company Release 1, December 2002 TABLE OF CONTENTS ii

5 Introduction This manual illustrates parts and assemblies for the TE-32 High Lift Tape Edge Machine. The Pfaff 5625 Parts List Manual (part number J ) illustrates parts and assemblies for the sewing head. For ordering instructions, please contact the Customer Service department at Porter International. CD-ROM Navigation This full color manual is available on CD-ROM in PDF (Portable Document Format) and can be viewed or printed from Adobe Acrobat Reader. All versions of Acrobat Reader are included on the CD-ROM. NOTE: This interactive manual allows you to click on a Table of Contents or Index entry from the Bookmarks tab in the Navigation Pane, or from the actual manual, and go directly to that page. Cross-references and web sites are also linked. You will need internet access to link to web pages. Future books will allow you to view video clips of operational and maintenance sequences. NOTE: CD-ROM (part number J ) includes the following manuals: TE-32 High Lift Operations and General Maintenance Manual (J ), Parts Manual (J ), Pfaff 5625 Instruction Manual (J ) and Pfaff 5625 Parts List (J ). Additional Materials The TE-32 High Lift Tape Edge Machine uses a Pfaff sewing head. All information regarding the sewing head is found in the Pfaff 5625 Instruction Manual (part number J ) and Pfaff 5625 Parts List (part number J ). How to Get Additional Help For additional information about Adobe Acrobat Reader or to download a free version of Adobe Acrobat Reader, please visit on the internet. Our electronic manuals are easily ed. Your server will require space of 20Mb or more. We recognize that there may be times when you may need additional help. Our Parts Center Hotline is available to you Monday through Friday, 8:00 a.m. to 5:00 p.m., Eastern Time. Our skilled personnel will be able to help you with parts identification and pricing. Before calling, always have your machine model, serial number, and size. Porter International Parts Center Hotline From Massachusetts: (978) Out of State: (800)

6 How to Give Your Feedback We re interested in hearing what you have to say. Please let us know what you like in this manual, as well as what you don t like. Tell us what you would like to see more or less of, or what you would like to see presented in a different way. We look forward to hearing from you soon. Please address all comments to: Global Systems Group Technical Documentation/Engineering Sawgrass International Corporate Park North West 4th Street Sunrise, Florida

7 NOTES 3

8 Full Size Category Machine, Full Size with Extension, J

9 BOM, Machine, Full Size with Extension, J ITEM QUANTITY PART NO. DESCRIPTION 1 1 J KIT, FRAME TE-32 H.L. FULL 2 1 J KIT, CARRIAGE TE-32 H.L. WITH TENSIONER 3 1 J KIT, TABLE TE-32 H.L. FULL WITH EXTENSION 4 1 J KIT, MAIN ELECTRICAL TE-32 H.L. 5 1 J KIT, DECAL, TE-32 ENGLISH 6 1 J KIT, NEEDLE COOLER TE-32 H.L. 5

10 Machine, Full Size without Extension, J

11 BOM, Machine, Full Size without Extension, J ITEM QUANTITY PART NO. DESCRIPTION 1 1 J KIT, FRAME TE-32 H.L. FULL 2 1 J KIT, CARRIAGE TE-32 H.L. WITH TENSIONER 3 1 J TABLE TOP, WELDMENT FULL WITHOUT EXTENSION 4 1 J KIT, MAIN ELECTRICAL TE-32 H.L. 5 1 J KIT, DECAL, TE-22 ENGLISH 6 1 J KIT, NEEDLE COOLER TE-32 H.L. 7

12 Table, Full Size with Extension, J

13 BOM, Table, Full Size with Extension, J ITEM QUANTITY PART NO. DESCRIPTION 1 1 J WELDMENT, TABLE TOP 2 4 J EXTENSION, END 3 2 J EXTENSION, CENTER 1.25 O.D. x 1.13 I.D. x 59 LG 9

14 Frame, Full Size, J

15 BOM, Frame, Full Size, J ITEM QUANTITY PART NO. DESCRIPTION 1 1 J FRAME, WELDMENT FULL SIZE TE-32 H.L. 2 1 J SHROUD, SLIP RING H.L. 3 2 J ANGLE, SUPPORT DRIVE 4 2 J PLATE, DRIVER CLAMP 5 1 J MOUNTING PLATE, DRIVE H.L. 6 1 J BRACKET, CARRIAGE CONDUIT H.L. 7 1 J CONNECTOR, RECEPT 7C PAN MNT 8 1 J BRACKET, SLIP RING CONDUIT 9 1 J GEAR RACK/CAM TRACK FULL 10 1 J LIFT, TELESCOPING 400 mm 675 LBS J PIN, ROLL 1/4 x 2 LG STEEL ALLOY 12 4 J SCREW, SOC HD CAP M10 x 1.5 x 40 mm 13 4 J PAD, LEVELING 1/2-13 UNC 14 1 J RING, SLIP #S80P06 6 CIRCUIT 15 2 J BRACKET, TRIFLEX MTG W/HOLES 16 2 J BRACKET, TRIFLEX MTG W/PIN 17 5 J TRIFLEX, 3 AXIS CABLE CARRIER 18 6 J TRIFLEX, REVERSE BEND 19 4 J5P SCREW, HX HD M10 x 1.5 x 40 mm 20 1 J BOX, FRAME ELECTRICAL not shown 8 J NUT, 1/2-13 HEX JAM, STL PLTD 11

16 Queen Size Category Machine, Queen Size with Extension, J

17 BOM, Machine, Queen Size with Extension, J ITEM QUANTITY PART NO. DESCRIPTION 1 1 J KIT, FRAME TE-32 H.L. QUEEN 2 1 J KIT, CARRIAGE TE-32 H.L. WITH TENSIONER 3 1 J KIT, TABLE TE-32 H.L. QUEEN WITH EXTENSION 4 1 J KIT, MAIN ELECTRICAL TE-32 H.L. 5 1 J KIT, DECAL, TE-32 ENGLISH 6 1 J KIT, NEEDLE COOLER TE-32 H.L. 13

18 Machine, Queen Size without Extension, J

19 BOM, Machine, Queen Size without Extension, J ITEM QUANTITY PART NO. DESCRIPTION 1 1 J KIT, FRAME TE-32 H.L. QUEEN 2 1 J KIT, CARRIAGE TE-32 H.L. WITH TENSIONER 3 1 J TABLE TOP, WELDMENT QUEEN WITHOUT EXTENSION 4 1 J KIT, MAIN ELECTRICAL TE-32 H.L. 5 1 J KIT, DECAL, TE-22 ENGLISH 6 1 J KIT, NEEDLE COOLER TE-32 H.L. 15

20 Table, Queen Size with Extension, J

21 BOM, Table, Queen Size with Extension, J ITEM QUANTITY PART NO. DESCRIPTION 1 1 J WELDMENT, TABLE TOP 2 4 J EXTENSION, END 3 2 J EXTENSION, CENTER 1.25 O.D. x 1.13 I.D. x 59 LG 17

22 Frame, Queen Size, J

23 BOM, Frame, Queen Size, J ITEM QUANTITY PART NO. DESCRIPTION 1 1 J FRAME, WELDMENT QUEEN SIZE TE-32 H.L. 2 1 J SHROUD, SLIP RING H.L. 3 2 J ANGLE, SUPPORT DRIVE 4 2 J PLATE, DRIVER CLAMP 5 1 J MOUNTING PLATE, DRIVE H.L. 6 1 J BRACKET, CARRIAGE CONDUIT H.L. 7 1 J CONNECTOR, RECEPT 7C PAN MNT 8 1 J BRACKET, SLIP RING CONDUIT 9 1 J GEAR RACK/CAM TRACK QUEEN 10 1 J LIFT, TELESCOPING 400 mm 675 LBS J PIN, ROLL 1/4 x 2 LG STEEL ALLOY 12 4 J SCREW, SOC HD CAP M10 x 1.5 x 40 mm 13 4 J PAD, LEVELING 1/2-13 UNC 14 1 J RING, SLIP #S80P06 6 CIRCUIT 15 2 J BRACKET, TRIFLEX MTG W/HOLES 16 2 J BRACKET, TRIFLEX MTG W/PIN 17 5 J TRIFLEX, 3 AXIS CABLE CARRIER 18 6 J TRIFLEX, REVERSE BEND 19 4 J5P SCREW, HX HD M10 x 1.5 x 40 mm 20 1 J BOX, FRAME ELECTRICAL not shown 8 J NUT, 1/2-13 HEX JAM, STL PLTD 19

24 Carriage Carriage (1 of 3 - Left View), J

25 Carriage (2 of 3 - Right View), J

26 Carriage (3 of 3 - Inside View), J

27 BOM, Carriage, J ITEM QUANTITY PART NO. DESCRIPTION 1 1 J CARRIAGE, TE-32 H.L. MACHINED 2 1 J MOUNT, IDLER SHEET METAL 3 1 J BRACKET, BELT TENSIONER H.L. 4 1 J WELDMENT, BEARING HOUSING 5 1 J TRAY, TOOL H.L. 6 1 J PLATE, CLUTCH ANTI-ROTATION 7 1 J PAD, KNEE ASSY. 8 1 J COVER, TOP H.L. 9 1 J BRACKET, LOWER ACTUATOR 10 1 J GUARD, REAR CARRIAGE H.L J GUARD, FRONT CARRIAGE H.L J GUARD, COMPRESSOR H.L J COVER, SLIDE BOX H.L J GEAR, DRIVE 15 1 J BEARING, BALL COUBLE ROW 17 mm 16 1 J ASSY. CONTROL BOX, CARRIAGE, TE-32 H.L J ASSY. PUSHBUTTON, TE-32, HI LIFT 18 1 J ASSY. PUSHBUTTON, TE-32, E-STOP 19 1 J BRACKET, CAM FOLLOWER 20 1 J BRACKET, CAM FOLLOWER, UPPER 21 1 J BELT, POLYCORD 20 IN. LG Z7660 BELT, POLYCORD 127 IN. LG 23 1 J PLATE, MACHINED TILT 24 1 J BRUSH / HOLDER 25 1 J PULLEY, REDUCER 26 1 J PULLEY, MOTOR 27 1 J PULLEY, MOTOR 6 SPI 28 1 J GUARD, MOTOR PULLEY 29 1 J BRACKET, GUIDE SLIDE 30 1 J COVER, DUST (not shown in illustrations) 31 1 J PLATE, TILT SHROUD 32 1 J ANGLE, CARRIAGE STABILIZER 33 1 J PLATE, STABILIZER SLIDE 34 1 J PLATE, SLIDE 35 2 J BLOCK, GUIDE 23

28 BOM, Carriage, J ITEM QUANTITY PART NO. DESCRIPTION 36 1 J STAND, THREAD 37 1 J FLANGE, PIVOT 38 1 J PIN, FLANGE 39 1 J PLATE, PLOT ACTUATOR 40 1 J BAR, ROTARY POT 41 1 J BLOCK, CUSHION 42 7 J PULLEY, IDLER 2.00 DIA 43 2 J PULLEY, IDLER 2.50 DIA 44 2 J STOCK, 3/8-16 UNC x 2 1/2 LG 45 1 J BRACKET, POT MOUNTING 46 1 J BRACKET, PROX. SWITCH (4.25) 47 2 J FIXTURE, BALL ROLLER 48 5 J SPACER, BRG. 75 O.D. x.187 LG 49 2 J SHAFT, KNEE PAD 50 1 J SLEEVE, ECCENTRIC 51 1 J SCREW, SHOULDER, 1/4 O.D. x 5/8 LG 52 1 J WASHER, PLASTIC, 1.00 O.D. x.50 I.D J5Q1156 COLLAR, 1/2 PLATED-ZINC 54 1 J KNOB, KNURLED PLAS/STUD UNF 55 1 J SPRING,.76 O.D. x.63 I.D. x 4 1/2 LG 56 1 J BUMPER W/WASHER # 1019W 57 1 J GROMMET,.50 I.D. x 1.06 O.D J PIN, HAIR COTTER, 3/ J BEARING, RADIAL 161DC 60 2 J BEARING, OILITE AA (not shown in illustrations 61 2 J BEARING, THRUST, 1.25 O.D. x.565 I.D J BUSHING, BALL 63 3 J CAM, FOLLOWER, DF 1 1/4 B, 1/2-20 UNF 64 1 J BEARING, CAM ROLLER CYR 1 7/8 S 65 2 J CASTER, BALL 2415T J PULL, HANDLE 5 7/8 LG #1656A J SENSOR, PROX. B15-G18-AZ3X 68 2 J NUT, # J WASHER, SPOOL, # J PIN, SPOOL, # 380-A 71 2 J SEAT, SPOOL, # J FIN, SPOOL RETAINING # 383-CA 24

29 BOM, Carriage, J ITEM QUANTITY PART NO. DESCRIPTION 73 1 J REDUCER, 20:1 LEFT J ACTUATOR, 40:1 RATIO, 2 STROKE 75 1 J COMPRESSOR, RECIPROCATING 76 2 J PIN, CLEVIS 3/8 DIA x 2 1/4 LG 77 2 J RING, O 7/8 I.D J5Q2200M1 MOTOR, LEESON J SCREW, SHOULDER, 1/2 x 1/ J HEX NUT, 1/2-13 GRADE J SCREW, SOC HD SET 1/2-13 x J WASHER, SPLIT # 3/8 LOCK MED J NUT, HEX, HEAVY 3/8-16 UNC 84 2 J5Q1025 WASHER, FLAT 1/2 HEAVY DUTY (not shown in illustrations) 85 2 J WASHER, SPLIT 1/2 LOCK MED J SCREW, SOC HED CAP 1/2-20 x 2 LG 87 1 J CLUTCH, FRICTION 24 VDC, 5/8 BORE 88 1 J BRACKET, TENSIONER BELT 89 2 J SPACER, BEARING 90 1 J SPANN BOX, SIZE J SCREW, SHOULDER 1/2 x 3/4 x 3/8-16 UNC 92 2 J WASHER, FLAT, 1/4, SAE, HD STL 93 2 J SCREW, SOC HD CAP, 1/4-20 x J GUARD, BELT 25

30 Internal Assemblies Gear Drive, Housing Assembly, J

31 BOM, Gear Drive, Housing Assembly, J ITEM QUANTITY PART NO. DESCRIPTION 1 1 J WELDMENT, BEARING HOUSING 2 1 J BEARING, BALL DOUBLE ROW 17 mm. 3 1 J GEAR, DRIVE 27

32 Electrical Panel Layout Assembly, Control Box TE-32 HL, Carriage (1 of 2), J Strap to bottom left wall, inside enclosure. 28

33 Assembly, Control Box TE-32 HL, Carriage (2 of 2), J

34 BOM, Assembly, Control Box TE-32 HL, Carriage, J ITEM QUANTITY PART NO. DESCRIPTION 1 1 J RAIL, DIN, 8-1/8 LG, LOW PROFILE 2 1 J RAIL, DIN, 9 LG, LOW PROFILE 1A 4 J CORD GRIP, HEYCO #3222 LTC (shown on page 29 2A 1 J METER, HOUR, 10-80VDC, RECTANG (shown on page J RELAY, SAFETY, 24VDC, SINGLE CH 4 1 J BREAKER, CIRCUIT, 10A, 2 POLE GE 5 1 J BREAKER, CIRCUIT, 4A, 2 POLE GE 6 1 J BREAKER, CIRCUIT, 2A, 2 POLE GE 7 4 J TERMINAL BLOCK, BEIGE, #12-# J TERMINAL BLOCK, BEIGE, #12-# J TERMINAL BLOCK, BLUE, #12-# J TERMINAL BLOCK, GRN/Y, #12-# J TERMINAL BLOCK, END PLATE 12 3 J TERMINAL BLOCK, END CLAMP 1 J TERMINAL BLOCK, 2.5, JUMPER, 2P 2 J TERMINAL BLOCK, 2.5, JUMPER, 3P 24 J TERMINAL BLOCK, ID LABELS, BLNK 13 1 J CONTACTOR, GE 24VDC, 3HP, 1NC 14 1 J SUPPRESSOR, DIODE, GE# MPOCAE J POWER SUPPLY, IDEC 24VDC 1 J RESISTOR, 330 OHM 5W 5% 16 2 J RELAY, MURR# 52102, 24VDC, DPDT 17 5 J RELAY, MURR# 52000, 24VDC, SPDT 0.5 J RELAY, JUMPER, 10POS COMB 1 J RELAY, JUMPER PIN 10 J LABELS, ID, FITS MURR RELAYS 3A 1 J ENCLOSURE, MODIFIED, CARRIAGE (shown on page 29) 18 1 J PANEL, MODIFIED, CARRIAGE 19 1 J CONTROLLER, KBMG-212-D, 1.5HP 20 1 J CAPACITOR, 10 UFD 370V F J FILTER RFI (EMI) KBRF-200A 30

35 NOTES 31

36 Assembly, Control Box TE-32 HL, Frame, J

37 BOM, Assembly, Control Box TE-32 HL, Frame, J ITEM QUANTITY PART NO. DESCRIPTION 2 1 J RAIL, DIN, 8-1/2 LG, LOW PROFILE 2 J CORD GRIP, HEYCO #3219, PG J BREAKER, CIRCUIT, 16A, 2 POLE GE 3 5 J TERMINAL BLOCK, BEIGE, #12-# J TERMINAL BLOCK, GRN/Y, #12-# J TERMINAL BLOCK, END PLATE 6 2 J TERMINAL BLOCK, END CLAMP 6 J TERMINAL BLOCK, ID LABELS, BLNK 16 J COVER, WIRING, PANDUIT C1WH6 1A 1 J DISCONNECT, 40A, RED/YEL HNDL (shown on page 32 right) 2A 1 J DISCONNECT, PE GROUND, GE (shown on page 32 right) 16 J DUCT, WIRING, PANDUIT E2X1.5WH6 3A 1 J ENCLOSURE, MODIFIED, FRAME (shown on page 32 right) 7 1 J PANEL, MODIFIED FRAME 33

38 Electrical Schematic Schematic, Electrical, TE-32 HL, J

39 NOTES 35

40 36

41 TE-32 High LiftTape Edge Machine Parts Manual INDEX 6Z 6Z J2 J , 7, 13, 15 J , 7, 13, 15 J , 7, 10, 11 J , 7, 13, 15, 20, 21, 22, 23 J , 8, 9 J , 7, 13, 15 J J , 15, 18, 19 J , 16, 17 J J , 7 J , 5 J , 15 J , 13 J5 J J J J J J J J J J J , 27 J J J J , 19 J J J J J J J J J , 33 J J J , 33 J , 33 J , 33 J J J , 33 J J J J J J J J J J J J J J J J , 28, 29, 30 J J J J J , 19, 32, 33 J J J J J J , 19 J J , 19 J , 19 J J J J , 27 J , 19 J J J J J J J J J J , 27 J , 27 J J J J J J , J J J J J J J J J J J J J J J J , 17 J , 19 J J J J , 19 J , 19 J , 19 J J J J J J J J J J J J J J J J J J J , 19 J J , 19 J , 19 J J J J J J J J J

42 Porter International, a Leggett & Platt Company Release 1, December 2002 J J J J J J J J J J J J J J J J J J , 19 J , 19 J , 19 J5P , 19 J5Q J5Q J5Q2200M