Introduction to hermetic connectors Rear panel mounting guide Hermetic connectors
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1 Introduction to hermetic connectors Rear panel mounting guide Hermetic connectors , XON CBL SS - XON D-LIN - RLSD OCTOBR 2016/D 163
2 Custom designed solutions INTRODUCTION TO Hermetic connectors are used in applications where an enclosure needs to be isolated from the outside environment. Panel feed through is the main application for this type of connector. In the vast majority of applications, the use of a hermetic encapsulant offers sufficient levels of hermeticity at a reasonable price. Only extreme environments require glass-to-metal sealing. urthermore, XON fully tests its hermetic Micro-D solutions to provide reliability and satisfaction to its customers. Helium leak rate is the most common and most reliable method to quantify a small leak. Based on its expertise, XON can also design tailor-made connectors to fit your application needs. CONNCTOR LK LOW (mbar.l.s -1 or atm.cm 3.s -1 ) STNDRD MICRO-D MIL-DTL WTRPROO NCPSULNT XON NCPSULNT XON LSS-TO-MTL SL LVL O ITY MOST ORMS O INRSS POSSIBL SOM MOISTUR INRSS S INRSS LIHT WIHT S INRSS LCTRICL & MCHNICL PRORMNCS NCPSULNT WITH SILICON SKT NCPSULNT WITH KM SKT LSS-TO-MTL SL TCHNOLOY COD MDH1 MDH2 on request IMUM LK RT* mbar.l.s mbar.l.s -1 < mbar.l.s -1 SRVIC TMPRTUR RN -55 C / +125 C -30 C / +125 C -55 C / +200 C** CURRNT RTIN *: Leak rates are measured by helium leak detection **: temperature range can be increased depending on application Other type of seals can also be offered By mounting the flange to the panel, all XON hermetic can be used to maintain low or high pressure vacuum seals. They are fully compatible with standard. wide range of products is already available however custom interconnect solutions can be designed for specific panel cut-outs and thicknesses. Please contact us for any specific hermetic applications. or other operating performances please refer to MIL-DTL , XON CBL SS - XON D-LIN - RLSD OCTOBR 2016/D
3 Custom designed solutions Seal RR PNL MOUNTIN UID D THROUH Micro-D hermetic feed through is only available as rear panel mount connectors. Specific jackposts are used to secure the feed through on the panel. Panel Thickness Jackpost Panel emale connector Jackpost for panel Male connector Jackscrew - Recommended Ra for panel surface: <0.8 µm - Recommended torque (jackposts): 0.35 N.m - Connector parts and panel must be cleaned off before mounting for better performances - Design is made to be used without vacuum grease (~ 5,30 mm) interfacial distance , XON CBL SS - XON D-LIN - RLSD OCTOBR 2016/D 165
4 RCTNULR CONNCTOR MTL SHLL - High performance hermetic metal connector and PT wire. - Male Twist Pin or female connector. - 9 to 100 contacts. - ccording to MIL-DTL IDNTIICTION COD MDH 1 51 S 4 L 050 B SRIS MDH: Micro-D Hermetic series. TCHNOLOY 1: Hermetic potting fluorinated silicone gasket. 2: Hermetic potting KM gasket. lass-to-metal seal on request. NUMBR O CONTCTS 09, 15, 21, 25, 31, 37, 51, 100. See pages 26 & 27 for contact arrangements. CONNCTOR NDR P: Male (pin contacts). S: emale (socket contacts). TRMINTION TYP or colour codes, L, W Solid uninsulated wires 1: 2607, W 26, 7 strands, 600V. : W 25 gold plated. 4: 2619, W 26, 19 strands, 600V. S: Solder cup. 6: 2807, W 28, 7 strands, 600V. 8: 3007, W 30, 7 strands, 600V. : 2407, W 24, 7 strands, 600V. C: 2419, W 24, 19 strands, 600V. : M22759/33, W 26,19 strands, 600V. See page 29 for wire types. COLOUR COD : ll yellow. BLNK: If wire type is or S. L: ll white. W: 10 colour repeat. See page 30 for colour code. WIR LNTH (in cm) ttention! Wire length in centimetres - (1cm = 10mm = 0.394"). BLNK: If wire type is S. HRDWR B: No hardware. Px (x= 1 to 5): Panel mount jackposts. See pages 190 to 200 for hardware description. or other design or glass to metal sealed version, please consult us , XON CBL SS - XON D-LIN - RLSD OCTOBR 2016/D
5 DIMNSIONS Dimensions are in millimetres (inches). ML connector (.394) D B C WIR LNTH C 9-51 contacts: Threaded holes 2-56 UNC-2B (blind holes) 100 contacts: Threaded holes 4-40 UNC-2B (blind holes) ML connector (.394) D B 2.49 (.098) 5.33 (.210) 2.49 (.098) 4.72 (.186) WIR LNTH 9-51 contacts: Threaded holes 2-56 UNC-2B (blind holes) 100 contacts: Threaded holes 4-40 UNC-2B (blind holes) 9 P / 9 S 15 P / 15 S 21 P / 21 S 25 P / 25 S 31 P / 31 S 37 P / 37 S 51 P / 51 S 100 P / 100 S ± 0.25 (±.010) B max. C max. D ± 0.13 Male emale Male emale (±.005) ± 0.25 (±.010) max max , XON CBL SS - XON D-LIN - RLSD OCTOBR 2016/D 167
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