DEUTSCH DBAS Series Connectors

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1 DEUTSH DS Series onnectors Standards SE/S81703 Series III, UTE Model HE 311 Extreme Reliability in Harsh erospace and Military pplications EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS

2 DEUTSH DS Series Introduction High Performance ompliant with SE/S81703 series III, UTE model HE 311 specifications and ES/S 3401 Up to 1500 full mating/ unmating cycles Multiple specific variants for high temperature, cryogenic and pyrotechnic applications, EMI shielding, Dead-ace systems, 1553 us, High Speed, H High requency SETION 1: DS 7 Series onnectors SETION 2: DS 7 ES/S QP onnectors High Reliability Visual and sensitive push-pull locking system (blind mating) Double keying system to help prevent any cross connection eading clip preventing any accidental unmating on demand ustom Design for Integrated Solutions arge range of shell types and accessories Wide range of insert arrangements Multiple surface finishing options arge possibilities of specific modifications Overall dimensions and characteristics are given for indication guidance only. We reserve the right to modify them for production improvement reasons.

3 DEUTSH DS Series onnectors 40 Years of Expertise in the erospace Industry TE omponents... TE Technology... TE Know-how... MP STT II HRTMN KIOV MIRODOT NNONIS POMO Raychem Rochester DEUTSH SEON Phoenix Phoenix Optix SEON Empower Engineers to Solve Problems, Moving the World orward. EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 3

4 DS 7 Series Section 1 onnection Reliability Visual and sensitive locking (blind mating) Double keying system to prevent any cross connection eading clip preventing any accidental unmating on demand Interface and individual wire sealing arge Range of Variants and ccessories Mobile and rack and panel plugs, plugs with heavy duty lanyard Sealed receptacles and hermetic receptacles and feedthrough Removable contacts size 6 to 22, crimp, solder and P types Savers, protective caps and dummy receptacles ustom Design for Integrated Solutions ryogenic and High Temperature versions Dead-ace systems Specials (High Speed, H, pyrotechnic, 1553 bus) onnector rear part fitted with teeth anti-rotation system ensure effective tightening and clamping of accessories 2 Shell/insert sealing assumed by potting 3 eading clip for plugs to help prevent any accidental unmating on demand (see page 33) 4 Interface sealing assumed by H.. gasket 5 Improved shell to shell continuity supported by RI fingers on plugs (see page 8, index ) 6 Individual contact sealing at mating thanks to compression of elastomer on hard insert. 7 Individual wire sealing due to several sealing barriers on rear insert EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 4

5 DEUTSH DS Series onnectors Technical haracteristics Mechanical Shell Material Sealed version luminium alloy Hermetic version D - DHS: Steel D: Stainless steel Plating Sealed version Standard: Nickel Special: consult us Hermetic version D - DHS: Tin over nickel plating RI ring Material eryllium copper Plating Nickel Insert Material Sealed version luorinated silicone and thermosetting resin Hermetic version lass insert, thermosetting resin, fluorinated silicone luids resistance ompliant with SE/S ontact Type Sealed version rimp type Hermetic version D - D: Soldered bucket Plating Sealed version old over nickel Hermetic version D - D - DHS: old Insert contact Size 22: 4.40 dan Size 12: dan retention Size 20: 6.93 dan Size 8: dan Size 16: dan Size 6: dan Vibrations No mechanical nor electrical failure further to 12 hours vibration (4 hours in the 3 axes) 20 from 10 to 2000 Hz. Resistance to sinusoïdal and random vibrations 20 effect during 3 minutes from 20 to 2000 Hz. Resistance to critical frequencies and constant accelerations, to pyrotechnic. Physical shocks Sealed version 150, during 11 ms in the 3 axes and to free drops Hermetic version 100, during 11 ms in the 3 axes Durability Sealed version 1500 full mating / unmating cycles Hermetic version 500 full mating / unmating cycles Pressure insert retention Hermetic version 30 to 70 bars Sealing Hermetic version ess than to 2,8 mm3/hour under a 1x10-6 torr vacuum Environmental onditions Service temperature - 55 to Thermal shocks 5 cycles of - 55 to Inferior leakage eakage inferior to 16 cm3/hour under a 2,1 bar differential pressure orrosion Sealed and Hermetic version Withstands 96 hours of salt spray Electrical Withstanding voltage t sea level Service I: 1500 V eff. 50 Hz Service II: 2300 V eff. 50 Hz In altitude t m Service I: 350 V Service II: 500 V Service voltage Hermetic version Service I: 600 Veff. 50 Hz Service II: 1000 Veff. 50 Hz Insulation resistance Sealed version at MΩ at 25 and 60% R.H. Hermetic version at 5000 MΩ at 25 and 60 % R.H. Mated shell conductivity ontact imum current Diameter over insulating sheath llowed wires section Plugs with RI fingers Sealed version Hermetic version 5 mω 50 mω Sealed version Size 22: 5 Size 12: 23 Size 20: 7.5 Size 8: 46 Size16: 13 Hermetic version Size 20: 5 Size 12: 17 Size 16: 10 Size 8: 33 Size 22: 0.71 to 1.25 mm Size 12: 2.69 to 4.01 mm Size 20: 1.01 to 2.10 mm Size 8: 3.80 to 5.15mm Size 16: 1.35 to 2.62 mm Size 6: 4.80 to 5.35 mm Sealed version Size 22: 0.15 to 0.38 mm 2 Size 12: 1.91 to 3.18 mm 2 Size 20: 0.21 to 0.60 mm 2 Size 8: 5.30 to 8.98 mm 2 Size 16: 0.60 to 1.34 mm 2 Size 6: See page 42 Hermetic version or solder type contacts D-D Size 20: 0.93 mm 2 Size 12: 3.18 mm 2 Size 16: 1.34 mm 2 Size 8: 8.98 mm 2 EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 5

6 DEUTSH DS Series onnectors Synoptic ESSORIES PU Nut DS 76 eel-control locking plug 059 Straight cable clamp DS 78 Plug with heavy duty lanyard RK & PNE ONNETOR cable clamp DS 79 Rack and Panel SVERS 140 daptor DS 172 / DS Potting cup EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 6

7 DEUTSH DS Series onnectors REEPTES ESSORIES DS 70 Square flange 4 holes mounting Nut DS 74 Jam-nut mounted receptacle DS 71 able connecting receptacle 059 Straight cable clamp HERMETI REEPTES cable clamp D 70H D 70H Square flange 4 holes mounting D 73H D 73H Solder flange D 74H D 74H Jam-nut mounted receptacle 140 daptor HERMETI EEDTHROUH 083 Potting cup DHS 70H Square flange 4 holes mounting DHS 74H Jam-nut mounted receptacle EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 7

8 DEUTSH DS Series onnectors ing System onnector type DS P N 8 D **** Shell type 70 Square flange receptacle with nut 71 able connecting receptacle with nut 74 Jam-nut mounting receptacle with nut 76 eel-control locking plug with nut 78 Plug with heavy duty lanyard and nut 79 Rack and panel with nut rounding continuity index (only for plugs) Without Index: no RI fingers on shells With Index: with RI fingers on shells With R Index: with RI fingers on shell 78 + increased minimum release force Shell size rrangements (See page 12-13) ontact type P Pin contact S Socket contact Insert clocking position N Normal W - X - Y - - Others (See page 10) Index for contacts* (See pages 39, ) Key orientation (Except 79) (See page 11) Special modifications (See page 14) * Micro-coax sizes 16 and 12 available (see pages 41 and 42). EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 8

9 DEUTSH DS Series onnectors ing System onnector type D Stainless steel hermetic receptacle, solder contact D Hermetic receptacle, solder contact DHS eedthrough Shell type 70 Square flange receptacle 73 Solder flange receptacle 74 Jam-nut mounted receptacle Hermetic Shell size rrangements (See pages 12-13) ontact type P Male contact S emale contact l PP Male/male contact l PS Male/emale contact l Insert clocking position N Normal W - X - Y - - Others (See page 10) Index for contacts* (See pages 39, ) Key orientation (See page 11) Special modifications (See page 14) D 70 H 27 2 P N 1 D **** * Micro-coax sizes 16 and 12 available (see pages 41 and 42). l Only for DHS. EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 9

10 DEUTSH DS Series onnectors Insert locking Position locking position is normal (N) when the insert vertical axis is intermingled with the shell keyway axis. n unkeying can be performed between 2 connectors of same layout by angular displacement of one of the inserts in its shell. This insert rotation is made in the clockwise for male layouts and in the counter clockwise for female layouts. ngular displacements on the hereafter table give clocking position W, X, Y, or. N N Y Normal position Position Y Example of insert angular displacement, male front face view locking Position in Degrees ontacts Sizes rrangements Service W X Y I I I I I I I I I II I I I I I I I I I I I I I I EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 10

11 DEUTSH DS Series onnectors Key Orientation (Except 79) Receptacle front face view Plug front face view D D ngles Size D D D D D D D Standard D D D DD DE D D EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 11

12 DEUTSH DS Series onnectors rrangements Male insert viewed from front face contact size contacts size 20 7 contacts size contacts size contacts size contacts size 20 2 contacts size contacts size contacts size contacts size contacts size contacts size contacts size 16 4 contacts size contacts size 20 3 contacts size 8 10 contacts size contacts size contact size 6 37 contacts size 20 or hermetic versions, consult TE onnectivity (TE). EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 12

13 DEUTSH DS Series onnectors contacts size contacts size 20 1 contact size contacts size 20 6 contacts size contacts size 20 7 contacts size contacts size 20 4 contacts size contacts size 20 2 contacts size contacts size contacts size contacts size contacts size 20 2 contacts size contacts size contacts size contacts size 20 4 contacts size 16 8 contacts size contacts size 20 4 contacts size 16 2 contacts size contacts size 20 3 contacts size or hermetic versions, consult TE onnectivity (TE) EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 13

14 DEUTSH DS Series onnectors Special Modifications engths of anyard Mod ode Description 1 Without nut 031 lack anodised 059 Straight cable clamp 081 Elbowed cable clamp 090 Without contact 395 Kerosene-resistant insert 083 Potting cup 108 Reverse marking 127 Panel nut with lockwire holes 140 daptor 264 P contacts 838 Olive drab cadmium 6116 lack anodised + without nut 6117 Olive drab cadmium + without nut 5005 lack anodised + straight cable clamp 1123 High temperature Kerosene-resistant insert + without nut ***** or other modifications, consult TE. MOD ± 2.10 ± 2.10 ± 2.10 ± 2.10 ± 2.10 ± 2.10 ± 2.10 Standard D E H K M N P Q R S T U V W X or other lengths of lanyard, consult TE. EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 14

15 DEUTSH DS Series onnectors DS 70 - Square lange Receptacle ±0, ±0, With nut Without nut (MOD 1) 4 holes Ø 3.15 ±0.15 DS 70-3-** P/S * DS 70-3-**-P/S * 1 DS 70-7-** P/S * DS 70-7-**-P/S * 1 DS ** P/S * DS **-P/S * 1 DS ** P/S * DS **-P/S * 1 DS ** P/S * DS **-P/S * 1 DS ** P/S * DS **-P/S * 1 DS ** P/S * DS **-P/S * 1 IMPORTNT NOTE: emale inserts have an overlength of 0,56 ± 0,1 in regards with RONT face of all receptacles types 70, 71 and 74. or accessories tightening torque strength, please refer to page 30. DS 70 - With Straight able lamp ±0, Screw tightening torque: 0.9N.m J1 J Ø. allowed cable 4 holes Ø 3.15 ±0.15 Ø tightened clamps ±0,1 J mini J1 DS 70-3-** P/S * DS 70-7-** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * Rear accessories tightening torque (See table page 30) emales inserts protrude from the RONT face of all receptacles types 70, 71 and 74 by 0,56 ± 0,1 mm. Panel sealing gasket to be ordered separately, see page 33. Panel cutout, see page 37 EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 15

16 DEUTSH DS Series onnectors DS 70 - With Elbowed able lamp T 4 holes Ø R Ø tightened clamps J1 Screw tightening torque 0.9 N.m Ø allowed cable J - 0 ±0,1 DS 70-3-** P/S * DS 70-7-** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * J mini J1 R T Rear accessories tightening torque (See table page 30) DS 70 - With Potting up ± J ±0,1 J mini DS 70-3-** P/S * DS 70-7-** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * Rear accessories tightening torque (See table page 30) emales inserts protrude from the RONT face of all receptacles types 70, 71 and 74 by 0,56 ± 0,1 mm. Panel sealing gasket to be ordered separately, see page 33. Panel cutout, see page 37 EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 16

17 DEUTSH DS Series onnectors DS 71 - able onnecting Receptacle ± ± With nut Without nut (MOD 1) DS 71-3-** P/S * DS 71-3-** P/S * 1 DS 71-7-** P/S * DS 71-7-** P/S * 1 DS ** P/S * DS ** P/S * 1 DS ** P/S * DS **-P/S * 1 DS ** P/S * DS **-P/S * 1 DS ** P/S * DS **-P/S * 1 DS ** P/S * DS **-P/S * 1 Rear accessories tightening torque (See table page 30) DS 71 - With Straight able lamp Screw tightening torque ± N.m ±0.1-0 J1 Ø allowed cable J Ø tightened clamps J mini J1 DS 71-3-** P/S * DS 71-7-** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * Rear accessories tightening torque (See table page 30) emales inserts protrude from the RONT face of all receptacles types 70, 71 and 74 by 0,56 ± 0,1 mm. EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 17

18 DEUTSH DS Series onnectors DS 71 - With Elbowed able lamp ± T Screw tightening torque 0.9 N.m ±0.1-0 R Ø tightened clamps J1 J DS 71-3-** P/S * DS 71-7-** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * J mini J1 R T Rear accessories tightening torque (See table page 30) DS 71 - With Potting up ± J J mini DS 71-3-** P/S * DS 71-7-** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * Rear accessories tightening torque (See table page 30) emales inserts protrude from the RONT face of all receptacles types 70, 71 and 74 by 0,56 ± 0,1 mm. EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 18

19 DEUTSH DS Series onnectors DS 74 - Jam-Nut Mounting Receptacle ± ± M With nut Without nut (MOD 1) M Max. Nut Panel Tightening Torque DS 74-3-** P/S * dan.m DS 74-3-**-P/S * 1 DS 74-7-** P/S * dan.m DS 74-7-**-P/S * 1 DS ** P/S * dan.m DS **-P/S * 1 DS ** P/S * dan.m DS **-P/S * 1 DS ** P/S * dan.m DS **-P/S * 1 DS ** P/S * dan.m DS **-P/S * 1 DS ** P/S * dan.m DS **-P/S * 1 Rear accessories tightening torque (See table page 30) DS 74 - With Straight able lamp Screw tightening torque 0.9 N.m ±0.1-0 M ± J1 J Ø allowed cable/ Ø tightened clamps J J1 M Max. Nut Panel Tightening Torque DS 74-3-** P/S * dan.m DS 74-7-** P/S * dan.m DS ** P/S * dan.m DS ** P/S * dan.m DS ** P/S * dan.m DS ** P/S * dan.m DS ** P/S * dan.m Rear accessories tightening torque (See table page 30) emales inserts protrude from the RONT face of all receptacles types 70, 71 and 74 by 0,56 ± 0,1 mm. O ring to be ordered separately, see page 33. Panel cutout, see page 37. EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 19

20 DEUTSH DS Series onnectors DS 74 - With Elbowed able lamp M ± T Screw tightening torque 0.9 N.m ±0.1-0 R Ø tightened clamps J1 J J J1 M R T Max. Nut Panel Tightening Torque DS 74-3-** P/S * dan.m DS 74-7-** P/S * dan.m DS ** P/S * dan.m DS ** P/S * dan.m DS ** P/S * dan.m DS ** P/S * dan.m DS ** P/S * dan.m Rear accessories tightening torque (See table page 30) DS 74 - With Potting up ± M J J mini M Max. Nut Panel Tightening Torque DS 74-3-** P/S * dan.m DS 74-7-** P/S * dan.m DS ** P/S * dan.m DS ** P/S * dan.m DS ** P/S * dan.m DS ** P/S * dan.m DS ** P/S * dan.m Rear accessories tightening torque (See table page 30) emales inserts protrude from the RONT face of all receptacles types 70, 71 and 74 by 0,56 ± 0,1 mm. O ring to be ordered separately, see page 33. Panel cutout, see page 37. EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 20

21 DEUTSH DS Series onnectors DS 76 - eel-ontrol ocking Plug With nut Without nut (MOD 1).. DS 76-3-** P/S * DS 76-3-** P/S * 1 DS 76-7-** P/S * DS 76-7-** P/S * 1 DS ** P/S * DS ** P/S * 1 DS ** P/S * DS ** P/S * 1 DS ** P/S * DS ** P/S * 1 DS ** P/S * DS ** P/S * 1 DS ** P/S * DS ** P/S * 1 Rear accessories tightening torque (See table page 30) DS 76 - With Straight able lamp Screw tightening torque 0.9 N.m ±0.1-0 J1 Ø tightened clamps J Ø allowed cable.. J. J1.. DS 76-3-** P/S * DS 76-7-** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * Rear accessories tightening torque (See table page 30) EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 21

22 DEUTSH DS Series onnectors DS 76 - With Elbowed able lamp T Screw tightening torque J1 Ø tightened clamps R 0.9 N.m ±0.1-0 J Ø allowed cable/ J J1 R T DS 76-3-** P/S * DS 76-7-** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * Rear accessories tightening torque (See table page 30) DS 76 - With Potting up J J J1 DS 76-3-** P/S * DS 76-7-** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * Rear accessories tightening torque (See table page 30) EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 22

23 DEUTSH DS Series onnectors DS 78 - With Heavy Duty anyard 1* 1* Unmated position Ø 6, Ø 6, Mated position DS 78-3-** P/S * DS 78-3-** P/S * 1 DS 78-7-** P/S * DS 78-7-** P/S * 1 DS ** P/S * DS ** P/S * 1 DS ** P/S * DS ** P/S * 1 DS ** P/S * DS ** P/S * 1 DS ** P/S * DS ** P/S * 1 DS ** P/S * DS ** P/S * 1 Rear accessories tightening torque (See table page 30) or lanyard lengths, see table page 14. * or specific lengths of lanyards, consult TE DS 78 - With Straight able lamp and Heavy Duty anyard 1* J1 Ø 6.35 Ø tightened clamps Screw tightening torque 0.9N.m +0,10-0 J Ø allowed cable J min J DS 78-3-** P/S * DS 78-7-** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * Rear accessories tightening torque (See table page 30) Traction angle ± 15 in all axis. or lanyard lengths, see table page 14. or specific lengths of lanyard, consult TE. EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 23

24 DEUTSH DS Series onnectors DS 78 - With Elbowed able lamp * Ø 6, T Screw tightening torque 0.9 N.m ±0.1-0 J J1 Ø tightened clamps Ø allowed cable R DS 78-3-** P/S * DS 78-7-** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * J min J R T Rear accessories tightening torque (See table page 30) or lanyard lengths, see table page 14. * or specific lengths of lanyards, consult TE DS 78 - With Potting up 1* J Ø 6.35 J DS 78-3-** P/S * DS 78-7-** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * DS ** P/S * Rear accessories tightening torque (See table page 30) Traction angle ± 15 in all axis or lanyard lengths, see table page 14. or specific lengths of lanyard, consult us EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 24

25 DEUTSH DS Series onnectors DS 79 - Rack and Panel X Panel displacement X Panel displacement U* E U* E e Panel thickness D e Panel thickness D D E U* X ompression orce for X Effort nul DS 79-3-** P/S * * e 1.60 dan.m 0.30 dan.m DS 79-3-** P/S * 1 DS 79-7-** P/S * * e 3.30 dan.m 0.70 dan.m DS 79-7-** P/S * 1 DS ** P/S * * e 5.00 dan.m 1.20 dan.m DS ** P/S * 1 DS ** P/S * * e 8.70 dan.m 1.90 dan.m DS ** P/S * 1 DS ** P/S * * e dan.m 2.70 dan.m DS ** P/S * 1 DS ** P/S * * e dan.m 3.70 dan.m DS ** P/S * 1 DS ** P/S * * 9.35-e dan.m 6.10 dan.m DS ** P/S * 1 DS 79 - With Straight able lamp Rear accessories tightening torque (See table page 30) *Only for the spring X Panel displacement Screw tightening torque 0.9 N.m U* E J1 Ø tightened clamps e Panel thickness J Ø allowed cable D D E J J1 U* X ompression orce for X nul DS 79-3-** P/S * * e 1.60 dan.m 0.30 dan.m DS 79-7-** P/S * * e 3.30 dan.m 0.70 dan.m DS ** P/S * * e 5.00 dan.m 1.20 dan.m DS ** P/S * * e 8.70 dan.m 1.90 dan.m DS ** P/S * * e dan.m 2.70 dan.m DS ** P/S * * e dan.m 3.70 dan.m DS ** P/S * * 9.35-e dan.m 6.10 dan.m Rear accessories tightening torque (See table page 30) *Only for the spring To be used with the spring compressed to the imum panel displacement X depends on thickness (e) chosen by the user. Panel cutout, see page 37. Rack system mounting, see NU EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 25

26 DEUTSH DS Series onnectors DS 79 - With Elbowed able lamp X Panel displacement U* E T Ø tightened clamps Ø allowed cable J J1 e Panel thickness D R Screw tightening torque 0.9 N.m D E J mini J1 R T U* X ompression orce for X nul DS 79-3-** P/S * * e 1.60 dan.m 0.30 dan.m DS 79-7-** P/S * * e 3.30 dan.m 0.70 dan.m DS ** P/S * * e 5.00 dan.m 1.20 dan.m DS ** P/S * * e 8.70 dan.m 1.90 dan.m DS ** P/S * * e dan.m 2.70 dan.m DS ** P/S * * e dan.m 3.70 dan.m DS ** P/S * * 9.35-e dan.m 6.10 dan.m Rear accessories tightening torque (See table page 30) *Only for the spring To be used with the spring compressed to the imum Panel displacement X depends on thickness (e) chosen by the user. Panel cutout, see page 37. Rack system mounting, see NU EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 26

27 DEUTSH DS Series onnectors D / D 70H - Hermetic Square lange Receptacle Sizes 20 and 16: Sizes 12 and 16: ±0,1 D 70H-3-** P * D 70H-3-** P * D 70H-7-** P * D 70H-7-** P * D 70H-12-** P * D 70H-12-** P * D 70H-19-** P * D 70H-19-** P * D 70H-27-** P * D 70H-27-** P * D 70H-37-** P * D 70H-37-** P * D 70H-61-** P * D 70H-61-** P * Mounting panel holes Ø3.20 D / D 73H - Hermetic Solder lange Receptacle Sizes 20 and 16: Size 12: H H1 D 73H-3-** P * D 73H-3 ** P * D 73H-7-** P * D 73H-7 ** P * D 73H-12-** P * D 73H-12 ** P * D 73H-19-** P * D 73H-19 ** P * D 73H-27-** P * D 73H-27 ** P * D 73H-37-** P * D 73H-37 ** P * D 73H-61-** P * D 73H-61 ** P * D / D 74H - Hermetic Jam-Nut Mounting Receptacle M Max. Nut Panel Tightening Torque D 74H-3 ** P * dan.m D 74H-3 ** P * D 74H-7 ** P * dan.m D 74H-7 ** P * D 74H-12 ** P * dan.m D 74H-12 ** P * D 74H-19 ** P * dan.m D 74H-19 ** P * D 74H-27 ** P * dan.m D 74H-27 ** P * D 74H-37 ** P * dan.m D 74H-37 ** P * D 74H-61 ** P * dan.m D 74H-61 ** P * M Sizes 20 and 16: Sizes 12 and 16: Mounting panel: mini. Panel sealing gasket to be ordered separately, see page 33. Panel cutout, see page 37. O ring to be ordered separately, see page 33. Panel cutout, see page 37. EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 27

28 DEUTSH DS Series onnectors DHS 70H - Hermetic Square lange Receptacle eedthrough TYPE PP TYPE PS Plug S Standard Plug S 108 Plug P Standard Plug S Standard Panel mounting: holes: 1.60 ±0,1 DHS 70H-3-** PP * DHS 70H-3-** PS * DHS 70H-7-** PP * DHS 70H-7-** PS * DHS 70H-12-** PP * DHS 70H-12-** PS * DHS 70H-19-** PP * DHS 70H-19-** PS * DHS 70H-27-** PP * DHS 70H-27-** PS * DHS 70H-37-** PP * DHS 70H-37-** PS * DHS 70H-61-** PP * DHS 70H-61-** PS * DHS 74H - Hermetic Jam-Nut Mounting Receptacle eedthrough TYPE PP TYPE PS M Plug S Standard Plug S 108 Plug P Standard Plug S Standard Panel mounting mini. M Max. Nut Panel Tightening Torque DHS 74H-3-** PP * dan.m DHS 74H-3-** PS * DHS 74H-7-** PP * dan.m DHS 74H-7-** PS * DHS 74H-12-** PP * dan.m DHS 74H-12-** PS * DHS 74H-19-** PP * dan.m DHS 74H-19-** PS * DHS 74H-27-** PP * dan.m DHS 74H-27-** PS * DHS 74H-37-** PP * dan.m DHS 74H-37-** PS * DHS 74H-61-** PP * dan.m DHS 74H-61-** PS * Panel sealing gasket to be ordered separately, see page 33. Panel cutout, see page 37. O ring to be ordered separately, see page 33. Panel cutout, see page 37. EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 28

29 DEUTSH DS Series onnectors DS 171/172 Savers DS ** - ** - * DS ** - ** - * Plug Side ontact Type Receptacle Side DS **-* Socket Pin DS **-* Socket Pin DS **-* Socket Pin DS **-* Socket Pin DS **-* Socket Pin DS **-* Socket Pin DS **-* Socket Pin DS **-* Pin Socket DS **-* Pin Socket DS **-* Pin Socket DS **-* Pin Socket DS **-* Pin Socket DS **-* Pin Socket DS **-* Pin Socket EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 29

30 DEUTSH DS Series onnectors ccessories Nut Size Straight able lamp Size Mod Elbowed able lamp Size Mod Potting up Size daptor Mod * unctional lengthening when using this adaptor. Mod * Size Size ccessories Tightening Torques (± 10%) dan.m dan.m dan.m dan.m dan.m dan.m dan.m EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 30

31 DEUTSH DS Series onnectors OM-2007 Tightening ixture OM EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 31

32 DEUTSH DS Series onnectors Protective aps TYPE 70 1 S Ø , mini. 1 S DS DS DS DS DS DS DS TYPE 71 mini 1 S 1 S DS DS DS DS DS DS DS TYPE 74 mini 1 S 1 S DS DS DS DS DS DS DS mini 1 TYPE 76 Ø TYPE Ø 4, 4.10 mini DS DS DS DS DS DS DS DS DS DS DS DS DS DS Note: Mod. 134: Without chain. 190: Nylon wire. EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 32

33 DEUTSH DS Series onnectors Dummy Receptacle DUMMY REEPTE Size ±0,1 3 DS 70 PR DS 70 PR DS 70 PR DS 70 PR DS 70 PR DS 70 PR DS 70 PR holes Ø ,10-0 Only N position Panel Sealing asket and O ring for Receptacles H 4 holes Ø ront lange Mounting Rear lange Mounting O ring Size H H Size Size Part number eading lips for Plugs and Protective aps or protective caps or plugs Size Size ±0,1 ±0,1 D ±0, D Nominal dimension Ø 3 holes Ø EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 33

34 DEUTSH DS Series onnectors able lamp Sleeves Size Main ushings Middle ushings 03 Ø Ø Ø Ø Ø Ø Ø Ø Ø 7, Ø Ø Ø Ø , Ø ,9 10 Ø , Ø , ,50 Ø , ,50 61 Ø ,80 Ø 19 Ø , EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 34

35 DEUTSH DS Series onnectors Mating - Unmating Dimensions Mating DS 76 with Mating DS 76 with Mounting panel: with flat gasket MTED POSITION MTED POSITION Plug TYPE 76 Receptacle TYPE 70 Plug TYPE 76 Receptacle TYPE 74 UNMTED POSITION Mounting panel: with flat gasket UNMTED POSITION Mounting panel Mating DS 79 with MTED POSITION X X1 Mounting panel: with flat gasket Plug TYPE 79 Receptacle TYPE 70 UNMTED POSITION Y Mounting panel: with flat gasket Mating DS 79 with MTED POSITION X X1 Mounting panel: mini. Plug TYPE 79 Receptacle TYPE 74 UNMTED POSITION Y EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 35

36 DEUTSH DS Series onnectors Panel utout or Sealed and Hermetic Receptacles Square flange Jam-nut mounted with flat gasket (see note) Key Mounting panel: mini Key position H H1 N 4 holes Ø 3.15 ± with flat gasket Overall (as per accessory) Overall (as per accessory) Note: or utilization on rack connectors, see page 40. or Sealed Receptacle Rack and panel connector 4.75 ±0.38 Panel thickness (see page XX) H2 N1 Overall (as per accessory) or Hermetic Receptacle Solder flange H H1 H2 H3 N N1 Size ± ± ± EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 36

37 DEUTSH DS Series onnectors Mating Unmating orces Shell Ssize Maximum Mating - Unmating orce Minimum Unmating orce Push-Pull Rack and Panel Push-Pull Rack and Panel DS 78R, Minimum unmating force for sizes 03 and 07: 3,5 dan. for sizes 12 to 61: dan. (More than standard specification SE/S 81703). Mass onnectors weight in gram ±5 gr, without nut and contacts. Size Type Shells Types 70/ P S P S P S P S P S P S P S P male contact S female contact EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 37

38 DEUTSH DS Series onnectors ontacts olor code 2 1 olor code to 5 mm Male ontact emale ontact Wires Strip ength onnector Rear ace ONTTS ES SEIN PU New Type Size Indice olor ode 1 2 Marking Observations Section in W Wire Ø Over Sheath Part Number olor ode P S P S 22 reen 0.15 to to Yellow 20 Red Red 0.22 to to Red P S Reduced 20 Red bucket contact to to Red P S Enlarged 20 Red rown 0.22 to to Red bucket contact P S P S P S P S P S P S P S ontact 20 Red Yellow point 0.22 to to Red KP-Nir ontact 20 Red rown Yellow point 0.38 to to Red KP-Nir ontact 20 Red Red lack point 0.22 to to Red KN-Nil ontact 20 Red rown lack point 0.38 to to Red KN-Nil ontact 20 Marking o to to Red co. ontact 20 Red Purple Marking o to to Red co. 16 lue lue 0.60 to to Red P S Enlarged 16 lue Orange to lue ucket contact P S Reduced 16 lue White to to lue bucket contact P S 12 Yellow Yellow 1.91 to to Yellow P S Reduced 12 Yellow lue bucket contact 0.60 to to Yellow P S 8 8 Solder contact 5.30 to to reen P S Reduced 8 87 Red rown bucket contact to reen P S 8 88 Red to reen Standard contacts delivered with connector Note: ccording to ISO 8843 norm, it is possible to have only one band, only if the colour of bands 1 and 2 is identical. EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 38

39 90 TO H DEUTSH DS Series onnectors Tools TOOS Insertion and Extraction Tool, Wired ontacts Extraction Tool Non Wired ontacts rimping Tool lternate End Turret Had Soldered EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 39

40 DEUTSH DS Series onnectors oax J H ES ONTTS TOOS Part Number H J OX MES EMES Index omplete ontact omplete ontact Inter ontact rimping tool rimping Pilot Stop Tools Sleeve Insertion Extraction R 179/U R 187/U Without sans R 195/U K 22-3 R 161/U R 174/U R 178/U R 178 /U R 188/U R 196/U R 180/U Spécial PPDT Double braid R 223/U / Standards contacts delivered with connector. or wiring of coax contacts please use the directions for wiring N Micro coax size 16 emale ontact Male ontact ONTTS RIMPIN TOOS oax Wire Used Type ontact rimping Tool Positioner Wired ontacts Insertion/Extraction Tools R 196 /U Inner P R 178 /U Outer R 196 /U Inner S R 178 /U Outer Wiring N EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 40

41 90 TO DEUTSH DS Series onnectors Micro oax Size 12 Male ontact emale ontact oax Wire Used P omplete ontact S omplete ontact rimping Tool Positioner Sleeve rimping Tool Insertion/ Extraction Tool Shielded R 180 R Shielded R R 188 Shielded R 178 R 187 R Wiring N Size 6 ifilar ± 0.1 J H H ± ± ± 0.1 ES ONTTS omplete ontacts Sealing Plug TOOS olor ore rimping Tool Size H J Indice Males emale or P and S olor Inner ontact ocator Sleeve Extraction Tool 2709/ Without lue / / M4 17/ lue Standard contacts delivered with connector.. or wiring of coax contacts please use the directions for wiring N EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 41

42 DEUTSH DS Series OX RID NUT D - D or Hermetic oax Index able llowed Wire External R 178/U DS 74-3 Without R 179/U to 2.70 R 196/U DS R 174/U DS R 187/U to 2.90 R 188/U DS R 180/U DS R 195/U to R 141/U to 5.00 Wiring instruction. N EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 42

43 DEUTSH DS Series SETION 2 DS 7 - ES/S QP Highest Reliability European Space gency (ES) / Space omponents oordination roup (S) Qualified Parts ist (QP) Improved traceability Improved Quality insurance dditional in-process and final inspections screening of parts arge Range of Qualified Parts ll shell types and sizes of DS 7 series sealed versions With or without grounding option on plugs Nickel ES/S qualified crimp contacts size 8 to size 22 and accessories onnection Reliability Visual and sensitive locking (blind mating) Double keying system to help prevent any cross connection eading clip to help prevent any accidental unmating on demand Interface and individual wire sealing EROSPE, DEENSE & MRINE /// DEUTSH DS SERIES ONNETORS PE 43

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