Parts Manual DTX300 / 350. Manufacturing, Inc. ORIGINAL INSTRUCTIONS Copyright 2016 Printed Revision C P

Transcription

1 Manual DTX300 / 350 Manufacturing, Inc. Read the operators manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! Illustrations may show optional equipment not supplied with standard unit. ORIGINAL INSTRUCTIONS Copyright 2016 Printed Revision C P

2 Contents Frames Chassis Assembly (Limited Disc Angle) 6 Chassis Assembly (Variable Disc Angle) 8 Toolbox Assembly 12 Lights Front Light Assembly 14 Rear Light Assembly 16 Discs Disc Arm Assembly (Single Hub) 18 Disc Arm Assembly (Twin Hub) 20 Disc Blades 22 Disc Hub Configurations 24 Tines Tine Assembly 26 Tine Pocket Assembly 28 LD Tine & Tine Pocket Assembly (Pre Jan 2016) 32 LD Tine & Tine Pocket Assembly (Pre Jan 2016) 33 Rollers Scraper Rail Assembly 34 DD600 Pillar Assembly 36 DD600 Roll Assembly 38 Roll Pillar (DDL 600, HD, V, ML & Aqueel Rollers) 40 DDL600 Roll Assembly 42 HD, V & ML Rollers 44 Aqueel II Roller Assembly 46 TurboJet OSR Platform Assembly 48 Following Harrow Assembly 52 Safety/Maintenance Decal 54 Safety/Maintenance Decal Location 56 2

3 Contents (Alphabetical Order) Aqueel II Roller Assembly 46 Chassis Assembly (Limited Disc Angle) 6 Chassis Assembly (Variable Disc Angle) 8 DD600 Pillar Assembly 36 DD600 Roll Assembly 38 DDL600 Roll Assembly 42 Disc Arm Assembly (Single Hub) 18 Disc Arm Assembly (Twin Hub) 20 Disc Blades 22 Disc Hub Configurations 24 Following Harrow Assembly 52 Front Light Assembly 14 HD, V & ML Rollers 44 LD Tine & Tine Pocket Assembly (Pre Jan 2016) 32 LD Tine & Tine Pocket Assembly (Pre Jan 2016) 33 OSR Platform Assembly 48 Rear Light Assembly 16 Roll Pillar (DDL 600, HD, V, ML & Aqueel Rollers) 40 Safety/Maintenance Decal 54 Safety/Maintenance Decal Location 56 Scraper Rail Assembly 34 Tine Assembly 26 Tine Pocket Assembly 28 Toolbox Assembly 12 3 DTX / P

4 Using This Manual This manual is divided into sections. The first section contains General Information, a Table of Contents and an Alphabetical Page Index. The remaining sections divide the machine into segments (i.e. Frames, Hydraulics, etc.) which illustrate and list all parts. The Great Plains parts in this manual are specially designed for this machine and should be replaced with Great Plains parts only. The information in this manual is current at printing. Some parts may change to assure top performance. Right-hand and left-hand as used in this manual are determined by facing the direction the machine will travel while in use. Below is an example of two facing pages from a parts manual. Familiarize yourself with the contents of these pages. Manual Replacement Replacement manuals are available. Refer to your dealer for additional information. Manual Revisions When this manual is revised, the modification date is printed on the front cover and on the revised page(s). Touch-up Paint Repaint parts where paint is worn or scratched to prevent rust. Aerosol touchup paint is available. To order use Great Plains parts numbers below: GP Green C GP Black C Parts Parts Illustration Title Tine Mount - Shear Bolted Tine Mount - Shear Bolted Item Part No. Part Description Comments D HHCS M12X1.75X85 GR10.9 SPTHD A SHEAR BOLT UNIT C/W C/PLATE COMPLETE UNIT AS SHOWN H TINE SHEAR CLAMP Parts List D PLATE 25MM C NUT HEX NYLOCK M12X1.75 PLT C NUT HEX M16X2.00 NYLON INSERT C NUT HEX NYLOCK M20X C WASHER FLAT M20 PLT C WASHER FLAT M16 PLT C BUSH SPRUNG -Ø16.5XØ13.5X26.15 Illustration C HHCS M20X2.5X160 GR C HHCS M20X2.5X180 GR C HHCS M16X2X90 GR8.8 SPTHD Illustration Number Machine Simba TL / P Simba TL / P Manual Part Number Modification Date Page number 4

5 Hardware Legend ADJ Adjuster HWHMS Hex Washer Head Machine Screw AR As Required HXBHCS Hex Socket Button Head Cap Screw BSP British Standard Pipe J Hex Jam Nut C Cap Screw JIC 37 Degree Tapered Thread CP Cotter Pin L Helical Spring Lock Washer CPHSSS Cup Point Hex Socket Set Screw LH Left Hand CPSHSS Cup Point Square Head Set Screw LUG Lug Bolt CPSQHSS Cup Point Square Head Set Screw NFC National Fine Cap Screw CRFCHMS Cross Recess Flat Countersunk Head Mach. Screw NPSM National Pipe Straight Mechanical CRPHMS Cross Recess Pan Head Machine Screw NPTF National Pipe Taper Fuel CRPHTFS Cross Recess Pan Head Thread Forming P Wide Plain Washer CRRHMS Cross Recess Round Head Machine Screw PHMS Pan Head Machine Screw CRTHMS Cross Recess Truss Head Machine Screw PLOW Plow Bolt CSNB Countersunk Square Neck Bolt QRC Quick Release Coupling FHMS Flat Head Machine Screw RH Right Hand FTC Full Thread Cap Screw RHMS Round Head Machine Screw H Hex Nut RHSNB Round Head Square Neck Bolt HCLN Hex Center Lock Nut SFCHMS Slotted Flat Countersunk Head Machine Screw HFLCS Hex Flange Lock Cap Screw SFHMS Slotted Fillister Head Machine Screw HFS Hex Flange Screw SP Special HFSLN Hex Flange Serrated Lock Nut SP SCREW Special Screw HFSS Hex Flange Serrated Screw SQHSS Square Head Set Screw HHCS Hex Head Cap Screw or Metric Bolt SRHMS Slotted Round Head Machine Screw HSBHCS Hex Socket Button Head Cap Screw SSS Socket Set Screw HSFCHCS Hex Socket Flat Countersunk Head Cap Screw STCS Self Tapping Cap Screw HSHCS Hex Socket Head Cap Screw STHMS Slotted Truss Head Machine Screw HSSS Hex Socket Head Screw WHEEL Wheel Studs and Hub Long Bolts HTLN Hex Top Lock Nut WING Wing Bolt HWHCS Hex Washer Head Cap Screw Replacement Hardware The Hardware Legend above lists hardware abbreviations used in the parts lists. The use of improper grades of hardware can result in personal injury, damage to equipment, or loss of property. 5

6 Chassis Assembly (Limited Disc Angle)

7 Chassis Assembly (Limited Disc Angle) Item Part No. Part Description Comments D PIN Ø20X D PIN Ø25 X H ROLL FRAME-DTX H ROLL FRAME-DTX H PARKING STAND H PIN Ø25X118 HANDLED H PIN UPPER LINK CAT H PIN LOWER LINK CAT H CHASSIS - DTX H CHASSIS - DTX D SHEAR BOLT STOWAGE M C HHCS M8X1.25X20 GR C NUT HEX M16X2.00 NYLON INSERT C NUT HEX NYLOCK M20X C WASHER SPRING LOCK M8 PLT C WASHER FLAT M6 PLT C WASHER FLAT M8 PLT C WASHER LOCK M6 PLT C WASHER FLAT M16 PLT C LYNCH PIN CAT C LYNCH PIN CAT C LYNCH PIN CAT C NUT HEX M36X4 NYL INSERT C MANUAL HOLDER C BALL CAT 3 LOWER Ø C HHCS M6X1X20 GR C HHCS M36X4X140 GR C HHCS M20X2.5X150 GR C HHCS M16X2X120 GR8.8 7

8 Chassis Assembly (Variable Disc Angle)

9 Chassis Assembly (Variable Disc Angle) Item Part No. Part Description Comments D PIN Ø20X D ANGLE GUIDE D PIN Ø25 X H CHASSIS - DTX H ROLL FRAME-DTX H ROLL FRAME-DTX H TRACK ROD - 11 HOLE H PARKING STAND H CHASSIS - DTX D BAR DIA. 40MM H TRACK ROD - 13 HOLE H PIN Ø25X118 HANDLED D HOOK TRACK ROD ARM H PIN UPPER LINK CAT H PIN LOWER LINK CAT D SHEAR BOLT STOWAGE M C HHCS M8X1.25X20 GR C NUT HEX M16X2.00 NYLON INSERT C NUT HEX NYLOCK M20X C WASHER SPRING LOCK M8 PLT C WASHER FLAT M6 PLT C WASHER FLAT M8 PLT C WASHER LOCK M6 PLT C WASHER FLAT M20 PLT C WASHER FLAT M16 PLT C LYNCH PIN CAT C LYNCH PIN CAT C LYNCH PIN CAT C NUT HEX M36X4 NYL INSERT C MANUAL HOLDER C BALL CAT 3 LOWER Ø C HHCS M6X1X20 GR C HHCS M20X2.5X80 GR8.8 9

10 Chassis Assembly (Variable Disc Angle) C HHCS M36X4X140 GR C HHCS M20X2.5X150 GR C HHCS M16X2X120 GR C ADJUSTER

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12 Toolbox Assembly

13 Toolbox Assembly Item Part No. Part Description Comments H TOOLBOX BODY D TOOLBOX LID C HHCS M12X1.75X40 GR C NUT HEX NYLOCK M12X1.75 PLT C WASHER FLAT M12 PLT C LYNCH PIN CAT 1 13

14 Front Light Assembly

15 Front Light Assembly Item Part No. Part Description Comments D PLATE 12MM D DECAL MOUNT - SPEED D PLATE 6MM C HHCS M10X1.5X25 GR C NUT HEX M8X2.00 NYLON INSERT C WASHER SPRING LOCK M10 PLT C WASHER FLAT M8 PLT C LIGHT BOARD FRH C LIGHT BOARD FLH C HHCS M8X1.25X25 GR8.8 FTHD C HSFCHCS M8X30 CSK 15

16 Rear Light Assembly

17 Rear Light Assembly Item Part No. Part Description Comments D PLATE 12MM D DECAL MOUNT - SPEED D PLATE 6MM C HHCS M10X1.5X25 GR C NUT HEX M8X2.00 NYLON INSERT C WASHER SPRING LOCK M10 PLT C WASHER FLAT M8 PLT C LIGHT BOARD RRH C LIGHT BOARD RLH C HHCS M8X1.25X25 GR8.8 FTHD C HSFCHCS M8X30 CSK 17

18 Disc Arm Assembly (Single Hub)

19 Disc Arm Assembly (Single Hub) Item Part No. Part Description Comments S DISC ARM UNIT RH S DISC ARM UNIT LH D PLATE 12MM V BEARING + SEAL KIT COMPLETE K DISC UNIT LH D X-PRESS LEAF SPACER D HHCS M24X3X185 GR8.8 SPTHD D NIPPLE - GREASE M D TRACK ARM D BUSH Ø36XØ16.5X31MM D BUSH Ø24XØ16X13MM C NUT-CASTLE M27X C HHCS M12X1.25X20 GR C NUT HEX M16X2.00 NYLON INSERT C NUT CASTLE M24X C NUT HEX M12X1.5 NYLON INSERT C WASHER SPRING LOCK M12 PLT C WASHER FLAT M16 PLT C WASHER MACH 48X26.5X2 PLT C SPRING PIN C LYNCH PIN CAT C SPRING COMP 80 X 20MM C HUB CASTING C DSGN START BLANK ASSY C HHCS M16X2X80 GR C HHCS M12X1.5X50 GR10.9 SPTHD C HHCS M16X2X55 GR C HHCS M12X1.75X75 GR C HUB CAP 19

20 Disc Arm Assembly (Twin Hub) TRACK ERADICATOR PLATE & REQUIRED LENGTHENED BOLTS RECOMMENDED GREASE: C

21 Disc Arm Assembly (Twin Hub) Item Part No. Part Description Comments V BEARING + SEAL KIT COMPLETE H DOUBLE DISC ARM V TWIN HUB RH V TWIN HUB LH D PLATE 12MM D BUSH Ø35XØ16.5X20MM D NIPPLE - GREASE M C NUT-CASTLE M27X C HHCS M12X1.25X20 GR C NUT HEX M16X2.00 NYLON INSERT C NUT HEX M24X3 NYLON INSERT C NUT HEX M12X1.5 NYLON INSERT C WASHER SPRING LOCK M12 PLT C WASHER FLAT M16 PLT C WASHER FLAT M24 PLT C SPRING PIN C SPRING COMP 80 X 20MM C HUB CASTING C DSGN START BLANK ASSY C HHCS M12X1.5X50 GR10.9 SPTHD C HHCS M16X2X60 GR C HHCS M16X2X75 GR C HHCS M24X3X180 GR C HUB CAP D TRACK ERADICATOR SPACER C HHCS M12X1.5X75 GR

22 Disc Blades

23 Disc Blades Item Part No. Part Description Comments C DISC BLADE Ø515X C DISC BLADE Ø515X C DISC BLADE CUT Ø C SOILRAZOR - Ø510X C SOILRAZOR - Ø

24 Disc Hub Configurations

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26 Tine Assembly

27 Tine Assembly Item Part No. Part Description Comments D WING - PROLIFT 350MM D EP POINT D WING LD D WING LD MINI H DTX TINE 400 W/DEPTH H TINE - LD DTX AR D WEARSHIN PROLIFT REVERSIBLE C ROLL PIN Ø16X C HHCS M16X2.0X40 GR C NUT HEX NYLOCK M10X1.5 PLT C NUT HEX M16X2.00 NYLON INSERT C NUT HEX WHIZ M12X C WASHER FLAT M16 PLT C WING - PROLIFT LOW C POINT - PROLIFT C WING - PROLIFT 250MM C WEAR SHROUD C HHCS M10X1.5X45 GR8.8 27

28 Tine Pocket Assembly

29 Tine Pocket Assembly Item Part No. Part Description Comments H PIN - D25X D NIPPLE - GREASE M H TINE POCKET H TINE POCKET LH D TINE RTG PIN D TINE POCKET RH D TINE SUPPORT BUSH D BAR DIA D BAR DIA D HHCS M20X2.5X150 GR C HHCS M10X1.5X70 GR C NUT HEX NYLOCK M10X1.5 PLT C NUT HEX M16X2.00 NYLON INSERT C NUT HEX NYLOCK M20X C NUT HEX M24X3 NYLON INSERT C NUT HEX M30X3.5 NYLON INSERT C WASHER FLAT M30 - OD60MM PLT C WASHER FLAT M24 - OD72MM C PIN Ø40X125 TYPE R C LYNCH PIN CAT 2 LOCKING C BUSH SPRUNG Ø40XØ32X C HSHCS M12X1.75X35 GR C HHCS M30X3.5X180 GR C HHCS M24X3X100 GR C HHCS M16X2X75 GR8.8 29

30 Tine Pocket Assembly Item Part No. Part Description Comments 30

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32 LD Tine & Tine Pocket Assembly (Pre Jan 2016)

33 LD Tine & Tine Pocket Assembly (Pre Jan 2016) Item Part No. Part Description Comments D EP POINT D WING LD A DTX LD TINE ASSEMBLY H TINE - DTX LD SHORT V LD TINE POCKET D LD POCKET SIDE PLATE D HHCS M20X2.5X150 GR D BAR DIA D BAR DIA D BAR DIA D SPACER BUSH OD Ø D SPACER BUSH OD Ø D SPACER BUSH O/D D PIN Ø16X C CIRCLE COTTER 52X C NUT HEX NYLOCK M10X1.5 PLT C NUT HEX NYLOCK M12X1.75 PLT C NUT HEX M16X2.00 NYLON INSERT C NUT HEX NYLOCK M20X C NUT HEX M24X3 NYLON INSERT C NUT HEX M30X3.5 NYLON INSERT C NUT HEX WHIZ M12X C WASHER FLAT M16 PLT C WASHER FLAT M30 - OD60MM PLT C WASHER FLAT M24 - OD72MM C HHCS M10X1.5X45 GR C HHCS M16X2X80 GR C HHCS M30X3.5X180 GR C HSHCS M12X1.75X40 GR C HHCS M24X3X100 GR8.8 33

34 Scraper Rail Assembly DDL600, ML & V Roller DD

35 Scraper Rail Assembly Item Part No. Part Description Comments D SCRAPER PLATE 150MM H SCRAPER RAIL- 3.5M H SCRAPER RAIL DTX300-DD H SCRAPER RAIL DTX350-DD H SCRAPER RAIL - 3M D SCRAPER PLATE D PLATE 15MM D PLATE 6MM D PLATE 8MM C HHCS M12X1.75X40 GR C HHCS M20X2.5X60 GR C NUT HEX NYLOCK M10X1.5 PLT C NUT HEX NYLOCK M12X1.75 PLT C NUT HEX M16X2.00 NYLON INSERT C NUT HEX NYLOCK M20X C WASHER SPRING LOCK M12 PLT C WASHER FLAT M10 PLT C WASHER FLAT M12 PLT C WASHER FLAT M16 PLT C U-BOLT M X 101 X C U-BOLT M16X2 X 62 X 100 GR C SCRAPER CLAMP PLATE C SCRAPER STEM C HSFCHCS M20X2.5X40 GR C HHCS M10X1.5X45 GR C HHCS M12X1.75X100 GR8.8 35

36 DD600 Pillar Assembly

37 DD600 Pillar Assembly Item Part No. Part Description Comments H PRESS ROLL PILLAR C NUT HEX M16X2.00 NYLON INSERT C NUT HEX NYLOCK M20X C FLAT WASHER M16 NARROW PLT C WASHER FLAT M20 PLT C U-BOLT M20X2.5 X 152 X C BEARING - PRESSED Ø61X56 SFL C HHCS M16X2X50 GR8.8 37

38 DD600 Roll Assembly

39 DD600 Roll Assembly Item Part No. Part Description Comments K PILLAR ASSEMBLY STD BRG H DD AXLE Ø60X1369MM C NUT CASTLE M60X C PIN SPLIT Ø10X C DD600 - SPOOL C DD600 - BEARING SPOOL C DD600 - NUT SPOOL C DD600 - INTERNAL SPACER C RING-DD600X5MM 39

40 Roll Pillar (DDL 600, HD, V, ML & Aqueel Rollers)

41 Roll Pillar (DDL 600, HD, V, ML & Aqueel Rollers) Item Part No. Part Description Comments S SCJ50 BEARING COMPLETE D BAR DIA. 18.3MM C BEARING HOUSING SCJ D STUB AXLE END WASHER C BEARING INNER YCJ D PLATE 20MM V PILLAR - FLANGE FITTING COMPLETE C HSFCHCS M12X1.75X55 GR C HSFCHCS M20X2.5X40 GR C WASHER FLAT M12 PLT C NUT HEX NYLOCK M12X1.75 PLT C HSHCS M12X1.75X35 GR8.8 41

42 DDL600 Roll Assembly

43 DDL600 Roll Assembly Item Part No. Part Description Comments H ROLL TUBE MM D END SPACER RING 20MM D 15MM END SPACER RING D DDL 600 SPACER 8X58MM D RETAINING PLATE D DDL 600 SPACER 107MM D INTRNL SPACER 86 X 8MM C RING-DD600X5MM C HSFCHCS M12X1.75X55 GR

44 HD, V & ML Rollers

45 HD, V & ML Rollers Item Part No. Part Description Comments H ML ROLLER - 3.0M TO SUIT 3.0m MACHINE H ML ROLLER - 3.5M TO SUIT 3.5m MACHINE H V ROLLER - 3.0M TO SUIT 3.0m MACHINE H V ROLLER - 3.5M TO SUIT 3.5m MACHINE H HD ROLLER - 3.0M TO SUIT 3.0m MACHINE H HD ROLLER - 3.5M TO SUIT 3.5m MACHINE 45

46 Aqueel II Roller Assembly

47 Aqueel II Roller Assembly Item Part No. Part Description Comments H ROLL TUBE MM To suit 3.0m machine H ROLL TUBE MM To suit 3.5m machine K AQUEEL 2 WHEEL- 125MM K AQUEEL 2 WHEEL- 150MM D RING-RETAINING C HSFCHCS M12X1.75X50 GR

48 Parts OSR Platform Assembly

49 OSR Platform Assembly Item Part No. Part Description Comments H HAND RAIL H PLATFORM LADDER H HAND RAIL H ACCESS PLATFORM OSR H EXTENSION SPACER Not used on 3.0m model D RADAR MOUNT - AQUEEL D SUPPORT SPIGOT D HOPPER MOUNT RH D BUSH Ø50X16.25X D PLATE 6MM H OSR OUTLET MOUNT H OSR RAIL MOUNT C HHCS M16X2X35 GR C HHCS M10X1.5X70 GR C HHCS M12X1.75X40 GR C HHCS M20X2.5X45 GR C NUT HEX NYLOCK M10X1.5 PLT C NUT HEX NYLOCK M12X1.75 PLT C NUT HEX M16X2.00 NYLON INSERT C NUT HEX NYLOCK M20X C NUT HEX M24X3 NYLON INSERT C WASHER FLAT M10 PLT C WASHER FLAT M20 PLT C WASHER FLAT M12 PLT C WASHER FLAT M16 PLT C WASHER FLAT M24 - OD50MM C LYNCH PIN CAT C U-BOLT M16X2 X 101 X C U-BOLT M10X1.5 X 61 X 83 GR C 3M SA GRIP STRIP C HHCS M24X3X70 GR C HHCS M16X2X50 GR C HHCS M16X2X60 GR8.8 49

50 OSR Platform Assembly Item Part No. Part Description Comments C HHCS M16X2X75 GR C HHCS M16X2X110 GR8.8 SPTHD C DISTRIBUTOR HEAD 50

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52 Following Harrow Assembly

53 Following Harrow Assembly Item Part No. Part Description Comments H HARROW ARM D 60X60X D PIN Ø16X C WASHER - WEEDER TINE C CIRCLE COTTER 52X C HHCS M16X2.0X65 GR C NUT HEX NYLOCK M12X1.75 PLT C NUT HEX M16X2.00 NYLON INSERT C NUT LOCK M24X C WASHER FLAT M12 PLT C WASHER FLAT M16 PLT C WASHER FLAT M24 PLT C U-BOLT M12 - HOOK C WEEDER TINE Ø12MM C SCRAPER CLAMP PLATE C END CAP 60X60 TUBE C HHCS M12X1.75X110 GR C HHCS M24X3X70 GR RAS C WIRE ROPE SLING 53

54 Safety/Maintenance Decal Illustration Number 54

55 Safety/Maintenance Decal Item Part No. Part Description Comments C DECAL- DTX PARK POSN. 2 P12558 DECAL- AXLE TENSION 3 P15869 DECAL- CHAIN DOWN LIF 4 P16717 DECAL- GROUP WARNING C DECAL-UNION JACK C GREASE 200 HOURS C DD ROLL 55

56 Safety/Maintenance Decal Location Illustration Number 56

57 Safety/Maintenance Decal Location Item Part No. Part Description Comments C DECAL- DTX PARK POSN. 2 P12558 DECAL- AXLE TENSION 3 P15869 DECAL- CHAIN DOWN LIF 4 P16717 DECAL- GROUP WARNING C DECAL-UNION JACK C GREASE 200 HOURS C DD ROLL 57

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