Parts Manual. Mounted X-Press Models:Vx. Manufacturing, Inc.

Transcription

1 Manual Mounted X-Press Models:Vx Manufacturing, Inc. Read the operators manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! Illustrations may show optional equipment not supplied with standard unit. ORIGINAL INSTRUCTIONS Copyright 2016 Printed Revision B P

2 Contents Frames Chassis & Headstock Assembly 6 Roll Frame Assembly 8 Discs Clod Board Assembly 10 Disc Arm Assembly (Single Hub) 12 Disc Blades 14 Levelling Board Assembly 16 Scraper Rail Assembly 18 Standard Gang Toolbar Assembly 20 Rollers Aqueel II Roller 22 Cage, HD, V & ML Rollers 24 DD Lite 550 Roller 26 Lights Light Kit - Front (3.0m, 3.5m, 4.0m) 28 Light Kit - Rear (3.0m, 3.5m, 4.0m) 30 Decals Safety/Maintenance Decals 32 Safety/Maintenance Decal Locations 34 Miscellaneous Standard Torques & Pressures 36 2

3 Contents (Alphabetical Order) Aqueel II Roller 22 Cage, HD, V & ML Rollers 24 Chassis & Headstock Assembly 6 Clod Board Assembly 10 DD Lite 550 Roller 26 Disc Arm Assembly (Single Hub) 12 Disc Blades 14 Levelling Board Assembly 16 Light Kit - Front (3.0m, 3.5m, 4.0m) 28 Light Kit - Rear (3.0m, 3.5m, 4.0m) 30 Roll Frame Assembly 8 Safety/Maintenance Decal Locations 34 Safety/Maintenance Decals 32 Scraper Rail Assembly 18 Standard Gang Toolbar Assembly 20 Standard Torques & Pressures 36 3

4 Using This Manual This manual is divided into sections. The first section contains General Information, a Table of Contents and an Alphabetical Page Index. The remaining sections divide the machine into segments (i.e. Frames, Hydraulics, etc.) which illustrate and list all parts. The Great Plains parts in this manual are specially designed for this machine and should be replaced with Great Plains parts only. The information in this manual is current at printing. Some parts may change to assure top performance. Right-hand and left-hand as used in this manual are determined by facing the direction the machine will travel while in use. Below is an example of two facing pages from a parts manual. Familiarize yourself with the contents of these pages. Manual Replacement Replacement manuals are available. Refer to your dealer for additional information. Manual Revisions When this manual is revised, the modification date is printed on the front cover and on the revised page(s). Touch-up Paint Repaint parts where paint is worn or scratched to prevent rust. Aerosol touchup paint is available. To order use Great Plains parts numbers below: GP Green C GP Black C Parts Parts Illustration Title Tine Mount - Shear Bolted Tine Mount - Shear Bolted Item Part No. Part Description Comments D HHCS M12X1.75X85 GR10.9 SPTHD A SHEAR BOLT UNIT C/W C/PLATE COMPLETE UNIT AS SHOWN H TINE SHEAR CLAMP Parts List D PLATE 25MM C NUT HEX NYLOCK M12X1.75 PLT C NUT HEX M16X2.00 NYLON INSERT C NUT HEX NYLOCK M20X C WASHER FLAT M20 PLT C WASHER FLAT M16 PLT C BUSH SPRUNG -Ø16.5XØ13.5X26.15 Illustration C HHCS M20X2.5X160 GR C HHCS M20X2.5X180 GR C HHCS M16X2X90 GR8.8 SPTHD Illustration Number Machine Simba TL / P Simba TL / P Manual Part Number Modification Date Page number

5 Hardware Legend ADJ Adjuster HWHMS Hex Washer Head Machine Screw AR As Required HXBHCS Hex Socket Button Head Cap Screw BSP British Standard Pipe J Hex Jam Nut C Cap Screw JIC 37 Degree Tapered Thread CP Cotter Pin L Helical Spring Lock Washer CPHSSS Cup Point Hex Socket Set Screw LH Left Hand CPSHSS Cup Point Square Head Set Screw LUG Lug Bolt CPSQHSS Cup Point Square Head Set Screw NFC National Fine Cap Screw CRFCHMS Cross Recess Flat Countersunk Head Mach. Screw NPSM National Pipe Straight Mechanical CRPHMS Cross Recess Pan Head Machine Screw NPTF National Pipe Taper Fuel CRPHTFS Cross Recess Pan Head Thread Forming P Wide Plain Washer CRRHMS Cross Recess Round Head Machine Screw PHMS Pan Head Machine Screw CRTHMS Cross Recess Truss Head Machine Screw PLOW Plow Bolt CSNB Countersunk Square Neck Bolt QRC Quick Release Coupling FHMS Flat Head Machine Screw RH Right Hand FTC Full Thread Cap Screw RHMS Round Head Machine Screw H Hex Nut RHSNB Round Head Square Neck Bolt HCLN Hex Center Lock Nut SFCHMS Slotted Flat Countersunk Head Machine Screw HFLCS Hex Flange Lock Cap Screw SFHMS Slotted Fillister Head Machine Screw HFS Hex Flange Screw SP Special HFSLN Hex Flange Serrated Lock Nut SP SCREW Special Screw HFSS Hex Flange Serrated Screw SQHSS Square Head Set Screw HHCS Hex Head Cap Screw or Metric Bolt SRHMS Slotted Round Head Machine Screw HSBHCS Hex Socket Button Head Cap Screw SSS Socket Set Screw HSFCHCS Hex Socket Flat Countersunk Head Cap Screw STCS Self Tapping Cap Screw HSHCS Hex Socket Head Cap Screw STHMS Slotted Truss Head Machine Screw HSSS Hex Socket Head Screw WHEEL Wheel Studs and Hub Long Bolts HTLN Hex Top Lock Nut WING Wing Bolt HWHCS Hex Washer Head Cap Screw Replacement Hardware The Hardware Legend above lists hardware abbreviations used in the parts lists. The use of improper grades of hardware can result in personal injury, damage to equipment, or loss of property

6 Frames Parts Chassis & Headstock Assembly

7 Chassis & Headstock Assembly Item Part No. Part Description Comments H PIN LOWER LINK CAT H PIN UPPER LINK CAT H CHASSIS - X-PRESS MTD H TOPLINK HEADSTOCK H CHASSIS EXTENSION D BAR DIA.45MM H HEADSTOCK BRACE C NUT HEX NYLOCK M6X C NUT HEX M24X3 NYLON INSERT C NUT HEX M30X3.5 NYLON INSERT C WASHER FLAT M6 PLT C WASHER FLAT M24 - OD50MM C WASHER FLAT M30 - OD60MM PLT C LYNCH PIN CAT C MANUAL HOLDER C HHCS M6X1X20 GR C HHCS M24X3X80 GR C HHCS M30X3.5X180 GR C HHCS M30X3.5X90 GR C HHCS M24X3X90 GR8.8 7

8 Contents Sub Section Parts Roll Frame Assembly

9 Roll Frame Assembly Item Part No. Part Description Comments H ROLL FRAME 2940MM 3m Machine only H ROLL FRAME 3440MM 3.5m Machine only (not shown) H ROLL FRAME 3934MM 4m Machine only (not shown) S SCJ50 BEARING COMPLETE D STUB AXLE END WASHER H DEPTH ROD TRUNION H DEPTH CONTROL ROD H ROLL FRAME LOWER LINK - LONG Used only when level boards and/or clod boards H ROLL FRAME LOWER LINK Standard link (not shown) D BAR DIA.31.5MM D BAR DIA.60MM C NUT HEX NYLOCK M12X1.75 PLT C NUT HEX NYLOCK M20X C NUT HEX M24X3 NYLON INSERT C WASHER FLAT M20 PLT C WASHER FLAT M12 PLT C WASHER FLAT M24 - OD50MM C U BOLT M20X2.5 X 155 CRS GR C HSHCS M12X1.75X35 GR C HHCS M12X1.75X75 GR C HSFCHCS M12X1.75X55 GR C HHCS M24X3X120 GR10.9 SPTHD C SHIM KIT 7 PIECE 9

10 Discs Parts Clod Board Assembly

11 Clod Board Assembly Item Part No. Part Description Comments D PLATE 4MM H LH CLOD BOARD H RH CLOD BOARD H LH CLOD BOARD MTG PLATE H RH CLOD BOARD MTG PLATE D BAR DIA.35MM D PLATE 15MM D PLATE 15MM C HHCS M12X1.75X30 GR C HHCS M16X2X70 GR C NUT HEX NYLOCK M12X1.75 PLT C NUT HEX M16X2.00 NYLON INSERT C WASHER FLAT M12 PLT C WASHER FLAT M16 PLT C HSFCHCS M12X1.75X50 GR

12 Contents Sub Section Parts Disc Arm Assembly (Single Hub)

13 Disc Arm Assembly (Single Hub) Item Part No. Part Description Comments S DISC ARM UNIT RH Complete S DISC ARM UNIT LH Complete D PLATE 12MM V BEARING + SEAL KIT COMPLETE H DISC UNIT LH H DISC UNIT RH Not shown D X-PRESS LEAF SPACER D HHCS M24X3X185 GR8.8 SPTHD D NIPPLE - GREASE M D TRACK ARM D BUSH Ø36XØ16.5X31MM D BUSH Ø24XØ16X13MM C NUT-CASTLE M27X C HHCS M12X1.25X20 GR C NUT HEX M16X2.00 NYLON INSERT C NUT CASTLE M24X C NUT HEX M12X1.5 NYLON INSERT C WASHER SPRING LOCK M12 PLT C WASHER FLAT M16 PLT C WASHER MACH 48X26.5X2 PLT C SPRING PIN C LYNCH PIN CAT C SPRING COMP 80 X 20MM C HUB CASTING C SEAL - DISC HUB C HHCS M16X2X80 GR C HHCS M12X1.5X50 GR10.9 SPTHD C HHCS M16X2X55 GR C HHCS M12X1.75X75 GR C HUB CAP 13

14 Contents Sub Section Parts Disc Blades

15 Disc Blades Item Part No. Part Description Comments C DISC BLADE Ø515X6 To suit TL C DISC BLADE Ø515X6 To suit X-PRESS, SL , DTX C DISC BLADE CUT Ø460 To suit SLD, SL C SOILRAZOR - Ø510X5 To suit X-PRESS, SL , D C SOILRAZOR - Ø To suit SLD, SL700 15

16 Contents Sub Section Parts Levelling Board Assembly

17 Levelling Board Assembly Item Part No. Part Description Comments D PLATE 8MM D NYLON SPACER 40MM D RND BAR DIA H LEVELLING BEAM - 3.0M H LEVELLING BEAM - 3.5M Not shown H LEVELLING BEAM - 4.0M Not shown H LEVEL BOARD MOUNT D LEVEL BOARD ADJUSTER ARM C HHCS M10X1.5X70 GR C NUT HEX NYLOCK M10X1.5 PLT C NUT HEX NYLOCK M12X1.75 PLT C NUT HEX M16X2.00 NYLON INSERT C NUT HEX NYLOCK M20X C NUT HEX WHIZ M12X C WASHER FLAT M10 PLT C WASHER FLAT M20 PLT C WASHER FLAT M12 PLT C WASHER FLAT M16 PLT C U BOLT M20X2.5 X 155 CRS GR C LEVELLING LEAF 45X10X370UF C LEAF CLAMP 60SHS 45 TINE C LEVELING PLATE 45X200 STR C HHCS M12X1.75X100 GR C HHCS M20X2.5X70 GR C HHCS M16X2X75 GR C RHSNB M12X1.75X35 GR C ADJUSTER

18 Contents Sub Section Parts Scraper Rail Assembly DDL 550 ROLLER SCRAPER DDL 600, ML & V ROLLER SCRAPER

19 Scraper Rail Assembly Item Part No. Part Description Comments H 3.5M SCRAPER RAIL H STEM - SCRAPER DDL60 CB H SCRAPER PLATE H SCRAPER RAIL 3M H 2.5M SCRAPER RAIL H 4M SCRAPER RAIL H 2M SCRAPER RAIL QTY 2 ON 4.0M FW V DDL550 SCRAPER FOR DD LITE 550 ROLLER D SCRAPER PLATE 150MM K SCRAPER ASSEMBLY DDL150 FOR DD LITE 600, ML & V ROLLERS C NUT HEX NYLOCK M10X1.5 PLT C NUT HEX NYLOCK M12X1.75 PLT C NUT HEX M16X2.00 NYLON INSERT C WASHER FLAT M10 PLT C WASHER FLAT M12 PLT C WASHER FLAT M16 PLT C U-BOLT M16X2 X 101 X C U-BOLT M10X1.5 X 61 X 83 GR C SCRAPER CLAMP PLATE C SCRAPER STEM C HHCS M10X1.5X45 GR C HHCS M12X1.75X100 GR C RHSNB M10X1.50X25 GR8.8 SPTHD 19

20 Contents Sub Section Parts Standard Gang Toolbar Assembly

21 Standard Gang Toolbar Assembly Item Part No. Part Description Comments D ANGLE GUIDE D PLATE 15MM H JACK MOUNT - FRONT H JACK MOUNT - REAR D TRACKROD - 12 HOLE 3m only D TRACKROD - 14 HOLE 3.5m only (not shown) D TRACKROD - 16 HOLE 4m only (not shown) D BAR DIA.40MM H 3M STD FRONT GANG H 3.5M STD FRONT GANG H 4M STD FRONT GANG H 3M STD REAR GANG H 3.5M STD REAR GANG H 4M STD REAR GANG D RND BAR DIA C HHCS M16X2X35 GR C NUT HEX M16X2.00 NYLON INSERT C NUT HEX NYLOCK M20X C NUT HEX M30X3.5 NYLON INSERT C WASHER SPRING LOCK M16 PLT C WASHER FLAT M20 PLT C WASHER FLAT M16 PLT C WASHER FLAT M30 - OD60MM PLT C HHCS M20X2.5X70 GR C HHCS M16X2X120 GR C HHCS M30X3.5X150 GR C ADJUSTER

22 Rollers Parts Aqueel II Roller

23 Aqueel II Roller Item Part No. Part Description Comments H ROLL TUBE MM To suit 3.0m machine H ROLL TUBE MM To suit 3.5m machine H ROLL TUBE MM To suit 4.0m rigid machine K AQUEEL 2 WHEEL- 125MM K AQUEEL 2 WHEEL- 150MM D RING-RETAINING C HSFCHCS M12X1.75X50 GR

24 Contents Sub Section Parts Cage, HD, V & ML Rollers

25 Cage, HD, V & ML Rollers Item Part No. Part Description Comments H CAGE ROLLER Ø540X2442MM TO SUIT 2.5m MACHINE H CAGE ROLLER Ø540X2942MM TO SUIT 3.0m MACHINE H CAGE ROLLER Ø540X3440MM TO SUIT 3.5m MACHINE H CAGE ROLLER Ø540X3934MM TO SUIT 4.0m RIGID MACHINE H CAGE ROLLER Ø540X2032MM x2 QTY TO SUIT 4.0m FW MA- CHINE H ML ROLLER - 2.5M TO SUIT 2.5m MACHINE H ML ROLLER - 3.0M TO SUIT 3.0m MACHINE H ML ROLLER - 3.5M TO SUIT 3.5m MACHINE H ML ROLLER - 4.0M TO SUIT 4.0m RIGID MACHINE H ML ROLLER - 4.0M FW x2 QTY TO SUIT 4.0m FW MA- CHINE H V ROLLER - 2.5M TO SUIT 2.5m MACHINE H V ROLLER - 3.0M TO SUIT 3.0m MACHINE H V ROLLER - 3.5M TO SUIT 3.5m MACHINE H V ROLLER - 4.0M TO SUIT 4.0m RIGID MACHINE H V ROLLER - 4.0M FW x2 QTY TO SUIT 4.0m FW MA- CHINE H HD ROLLER - 2.5M TO SUIT 2.5m MACHINE H HD ROLLER - 3.0M TO SUIT 3.0m MACHINE H HD ROLLER - 3.5M TO SUIT 3.5m MACHINE H HD ROLLER - 4.0M TO SUIT 4.0m RIGID MACHINE H HD ROLLER - 4.0M FW x2 QTY TO SUIT 4.0m FW MA- CHINE 25

26 Contents Sub Section Parts DD Lite 550 Roller

27 DD Lite 550 Roller Item Part No. Part Description Comments H ROLL TUBE 2442MM TO SUIT 2.5m MACHINE H ROLL TUBE 2942MM TO SUIT 3.0m MACHINE H ROLL TUBE 3440MM TO SUIT 3.5m MACHINE H ROLL TUBE 3935MM TO SUIT 4.0m RIGID MACHINE H ROLL TUBE 2022MM D PLATE 10MM D SPACER 27MM DDL D SPACER 58MM DDL C DD600 RING BORE C HSFCHCS M16X2X50 CSK GR10.9 x2 QTY TO SUIT 4.0m FW MA- CHINE 27

28 Lights Parts Light Kit - Front (3.0m, 3.5m, 4.0m)

29 Light Kit - Front (3.0m, 3.5m, 4.0m) Item Part No. Part Description Comments D PLATE 6MM D PLATE 6MM C HHCS M10X1.5X35 PLT C NUT HEX NYLOCK M10X1.5 PLT C NUT HEX M8X2.00 NYLON INSERT C WASHER FLAT M8 PLT C WASHER FLAT M10 PLT C LIGHT BOARD FRH C LIGHT BOARD FLH C HHCS M8X1.25X25 GR8.8 FTHD 29

30 Contents Sub Section Parts Light Kit - Rear (3.0m, 3.5m, 4.0m)

31 Light Kit - Rear (3.0m, 3.5m, 4.0m) Item Part No. Part Description Comments V REAR LIGHT KIT D PLATE 12MM D DECAL MOUNT - SPEED D PLATE 6MM C HHCS M10X1.5X25 GR C NUT HEX M8X2.00 NYLON INSERT C WASHER SPRING LOCK M10 PLT C WASHER FLAT M8 PLT C LIGHT BOARD RRH C LIGHT BOARD RLH C HHCS M8X1.25X25 GR8.8 FTHD C HSFCHCS M8X30 CSK 31

32 Decals Parts Safety/Maintenance Decals 32

33 Safety/Maintenance Decals Item Part No. Part Description Comments C DECAL-ATTENTION C DECAL-HAND TRAP C DECAL-UNION JACK C DECAL, DD RING C GREASE 50 HOURS C GREASE 200 HOURS 7 P12558 DECAL-AXLE TENSION 33

34 Parts Safety/Maintenance Decal Locations 34

35 Safety/Maintenance Decal Locations Item Part No. Part Description Comments C DECAL-ATTENTION C DECAL-HAND TRAP C DECAL-UNION JACK C DECAL, DD RING C GREASE 50 HOURS C GREASE 200 HOURS 7 P12558 DECAL-AXLE TENSION 35

36 Miscellaneous Parts Standard Torques & Pressures Illustration Number 36

37 Great Plains UK Ltd. Woodbridge Road, Sleaford Lincolnshire, NG34 7EW United Kingdom Tel: +44(0) Fax: +44(0) Web: